CN209664779U - A kind of formed pipe automatically assembles equipment - Google Patents
A kind of formed pipe automatically assembles equipment Download PDFInfo
- Publication number
- CN209664779U CN209664779U CN201920291368.6U CN201920291368U CN209664779U CN 209664779 U CN209664779 U CN 209664779U CN 201920291368 U CN201920291368 U CN 201920291368U CN 209664779 U CN209664779 U CN 209664779U
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- China
- Prior art keywords
- unit
- vibrator supply
- supply unit
- station
- formed pipe
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- 238000000034 method Methods 0.000 claims abstract description 35
- 239000000047 product Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000011265 semifinished product Substances 0.000 claims abstract description 9
- 238000007789 sealing Methods 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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- Automatic Assembly (AREA)
Abstract
The utility model proposes a kind of formed pipes automatically to assemble equipment, multiple vibrator supply units, a rotary unit, multiple picking units and the adjustment unit connecting including control cabinet and respectively with control cabinet signal；Picking unit and vibrator supply unit are correspondingly arranged and the side of vibrator supply unit are arranged in；Vibrator supply unit is successively arranged along the outer edge of rotary unit according to process；Material on vibrator supply unit is transferred on the corresponding station of the process through picking unit；Material in one process is transferred on the assembly station of next process by rotary unit；Adjustment unit is disposed therein the side of one vibrator supply unit；Adjustment unit assembles after being adjusted on the corresponding assembly station of the process to bellows, and assembly semi-finished product are transferred to next station of the process.The utility model realizes the mechanical automation assembling of flexible product and easily-deformable product, improves the precision and efficiency of assembly.
Description
Technical field
The utility model belongs to automotive oxygen sensor harness manufacturing technology field more particularly to full-automatic group of a kind of formed pipe
It installs standby.
Background technique
Assembling can also claim to assemble, and be the technical requirements according to regulation, if or by several part groups and at component, component incite somebody to action
The component of dry part, part form the process of product, are the last stages during entire machine-building.Tradition assembling
(rigidity assembling) rigidity, it is fixed, based on changing by hand.Formed pipe package assembly in automotive oxygen sensor includes upper casing, close
Seal, bellows, lower casing composition cause lambda sensor harness to produce due to easily-deformable attribute of formed pipe product itself
It is manually assembled for a long time in use in journey.However be manually assembled there are low efficiency, the labor intensive time is long.In addition, assembling product arrives
It is to check that, there are the risk of erroneous judgement, assembly precision is low using artificial visual that position, which checks,.
Utility model content
The purpose of this utility model is to provide a kind of formed pipes automatically to assemble equipment, to solve to form in the prior art
The low problem low with precision of the packaging efficiency of pipe realizes the mechanical automation assembling of flexible product and easily-deformable product.For reality
Existing above-mentioned purpose, the technology employed by the present utility model is
A kind of formed pipe automatically assembles equipment, the multiple vibrations connecting including control cabinet and respectively with the control cabinet signal
Dynamic feed unit, a rotary unit, multiple picking units and an adjustment unit；
The picking unit and the vibrator supply unit are correspondingly arranged and the side of the vibrator supply unit are arranged in；
The vibrator supply unit is successively arranged along the outer edge of the rotary unit according to process；The vibrator supply list
Material in member is transferred on the corresponding station of the process through picking unit；The station is located on the rotary unit；
Material in one process is transferred on the assembly station of next process by the rotary unit；
The adjustment unit be disposed therein one described in vibrator supply unit side；Picking unit puts bellows
It sets after a station of rotary unit, the adjustment unit receives the signal of control cabinet, corresponding in the process to bellows
Next station of the process is assembled and is transferred to assembly semi-finished product after being adjusted on assembly station.
Preferably, the number of the vibrator supply unit is 4；The vibrator supply unit includes the lower casing vibration set gradually
Dynamic feed unit, bellows vibrator supply unit, sealing ring vibrator supply unit and upper casing vibrator supply unit.
Preferably, the lower casing vibrator supply unit is first step.
Preferably, the vibrator supply unit includes vibrating disk and the guide rail for connecting the vibrating disk；The guide rail is towards institute
State rotary unit extension.
Preferably, the adjustment unit includes the tumble cylinder component that the bellows vibrator supply unit side is arranged in
With transfer cylinder assembly；The tumble cylinder component is adjusted and assembles to bellows；The transfer cylinder assembly will assemble
Semi-finished product are transferred to next station of the process.
It preferably, further comprise height detecting device；The height detecting device is connect with control cabinet signal；The height
The side of the upper casing vibrator supply unit is arranged in degree detection device.
Preferably, the height detecting device is a cylinder assembly.
It preferably, further comprise blanking groove and sorting picking unit；The sorting picking unit receives the letter of control cabinet
Finished product is selected after number and transfers them to the blanking groove.
Preferably, the rotary unit is a servo rotating disk.
Preferably, the picking unit is a cylinder assembly.
Compared with prior art, the utility model has the following beneficial effects:
1) the effectively mechanical automation assembling of flexible product and easily-deformable product；
2) upper casing, sealing ring, bellows, the automatic charging of lower casing and assembly are realized, the automatic assembling for detecting formed pipe
Whether in place, the precision and efficiency of assembly are improved.
Detailed description of the invention
Fig. 1 is that the formed pipe of an embodiment of the present invention automatically assembles the structure chart of equipment.
Wherein, 1- lower casing is fed vibrating disk, 2- lower casing feeding guide, 3- lower casing picking unit, the feed vibration of 4- bellows
Disk, 5- bellows feeding guide, 6- bellows picking unit, 7- bellows shaping tooling, 8- rotary unit, 9- tumble cylinder group
Part, 10- transfer cylinder assembly, 11- sealing ring feeding guide, 12- sealing ring vibrating disk, 13- sealing ring picking unit, 14-
One power control cabinet, 15- upper casing feed vibrating disk, 16- upper casing feeding guide, 17- upper casing picking unit, 18- height detecting device,
19- blanking groove, 20- sorting picking unit, the second power control cabinet of 21-.
Specific embodiment
Equipment is automatically assembled below in conjunction with formed pipe of the schematic diagram to the utility model to be described in more detail,
In illustrate the preferred embodiment of the utility model, it should be appreciated that those skilled in the art can modify described herein it is practical
It is novel, and still realize the advantageous effects of the utility model.Therefore, following description should be understood as those skilled in the art
Member's is widely known, and is not intended as limitations of the present invention.
As shown in Figure 1, a kind of formed pipe automatically assembles equipment, it is connect including control cabinet and respectively with control cabinet signal
Multiple vibrator supply units, a rotary unit, multiple picking units and an adjustment unit；Picking unit and vibrator supply unit pair
It should be arranged and be arranged in the side of vibrator supply unit；Vibrator supply unit is successively set along the outer edge of rotary unit according to process
It sets；Material on vibrator supply unit is transferred on the corresponding station of the process through picking unit；Station is located on rotary unit；
Material in one process is transferred on the assembly station of next process by rotary unit；Adjustment unit is disposed therein one
Vibrator supply unit side；After bellows is placed on a station of rotary unit by picking unit, adjustment unit is received
The signal of control cabinet is adjusted bellows and is transferred on the corresponding assembly station of the process.In the present embodiment,
Rotary unit is a servo rotating disk；Picking unit is a cylinder assembly.Control cabinet includes that the first power control cabinet 14 and second is automatically controlled
Cabinet 21.
In the present embodiment, the number of vibrator supply unit is 4；Vibrator supply unit includes the lower casing vibration set gradually
Feed unit, bellows vibrator supply unit, sealing ring vibrator supply unit and upper casing vibrator supply unit.Wherein, lower casing shakes
Dynamic feed unit is first step.
In the present embodiment, vibrator supply unit includes the guide rail of vibrating disk and connection vibrating disk；Guide rail is towards rotary unit
Extend.It will prevent setting on each vibrator supply unit comprising the material of lower casing, sealing ring, bellows and upper casing, each vibration supplies
Material unit, which can be realized, screens specific material variety, shakes under the control for passing through control cabinet such as lower casing vibrator supply unit
It is dynamic, lower casing part is filtered out, and lower casing part is transported on corresponding guide rail.
In the present embodiment, adjustment unit includes the tumble cylinder component 9 that bellows vibrator supply unit side is arranged in
With transfer cylinder assembly 10；Tumble cylinder component 9 is adjusted and assembles to bellows；Transfer cylinder assembly 10 by bellows and
The semi-finished product of lower casing are transferred to the corresponding next station of the process.Picking unit at bellows vibrator supply unit is by wave
After line pipe is placed on a station of rotary unit, adjustment unit receives the signal of control cabinet, is adjusted to bellows, In
Shifted after assembly station assembly bellows and lower casing the semi-finished product to the process next station, the assembly station of the process by
The station of lower casing vibrator supply unit is formed after rotary unit rotates a certain angle.Vibration because of bellows through the unit
After disk, picking unit, the center of circle of the big one end principle rotary unit of ripple pipe diameter, and the motion profile of transfer cylinder has passed through
Control cabinet is preset, so need to first overturn bellows before being assembled bellows and lower casing.In addition, to improve assembly
Bellows need to be adjusted to before assembly a rectilinear form by precision.
It in the present embodiment, further comprise height detecting device 18, blanking groove 19 and sorting picking unit 20；Highly
Detection device 18 is connect with control cabinet signal；The side of upper casing vibrator supply unit is arranged in height detecting device 18.Height is examined
Survey device 18 is a cylinder assembly.After the corresponding assembly process of upper casing vibrator supply unit, control cabinet starts height school and surveys dress
18 are set, height school surveys device 18 and feeds back the result of inspection into control cabinet, and control cabinet identifies non-defective unit and substandard products, then passes through rotation
Turn unit 8 and finished product is moved to next station, while control cabinet blanking groove issues an instruction to open blanking groove 19, then passes through
Sorting picking unit 20 grabs non-defective unit in blanking groove 19 and discharges.
The assembling process of the utility model are as follows:
Lower casing is fed 1 automatic vibration of vibrating disk by lower casing and is fed to lower casing feeding guide 2, is then grabbed by lower casing single
Member 3, lower casing are transferred to the positional stations of rotary unit by lower casing vibration guide rail, then the rotary unit Jing Guo servo motor driven
Turntable turns to the assembly station of next process；
Bellows is fed 4 automatic vibration of vibrating disk by bellows and is fed to bellows feeding guide 5, then passes through ripple
Pipe picking unit 6 grabs the assembly station of rotary unit, and bellows shaping tooling is arranged on the station, i.e. turntable turns to down
One station.Shaping is carried out to bellows by bellows shaping tooling 7, bellows passes through the tumble cylinder component 9 of bellows,
The assembly of bellows and lower casing is completed, is then put by the semi-finished product of the mobile bellows of transfer cylinder assembly 10 and lower casing assembly
Onto next station of the process, which is rotated to the assembly station of sealing ring vibrator supply unit by rotary unit 8
On.
Sealing ring is fed to sealing ring feeding guide 11, sealing ring picking unit by 12 automatic vibration of sealing ring vibrating disk
The crawl of 13 completion sealing rings is simultaneously assembled on bellows, and the semi-finished product of bellows, lower casing and sealing ring composition pass through turntable list
Member is moved on the assembly station of upper casing vibrator supply unit.
Upper casing is fed 15 automatic vibration of vibrating disk by upper casing and is fed to upper casing feeding guide 16, and upper casing picking unit 17 is complete
At upper casing crawl and be assembled on sealing ring and bellows, bellows, lower casing, sealing ring and upper casing composition finished product pass through rotation
Turn next station that unit is moved to the process.
To sum up, automatically assembled in equipment in formed pipe provided by the embodiment of the utility model, the equipment can realize it is complete from
Dynamic feeding, full-automatic to assemble, in place whether, the efficiency assembled automatically is 3 times of man-made assembly for the automatic assembling for detecting formed pipe,
One formed pipe of assembling in about 2.5 seconds, greatly reduces cost of labor.
The equipment has both to bellows and has shaping feature and have detection function to formed pipe simultaneously.
The preferred embodiment that above are only the utility model, does not play the role of any restrictions to the utility model.
Any person of ordinary skill in the field, in the range of not departing from the technical solution of the utility model, to the utility model
The technical solution and technology contents of exposure make the variation such as any type of equivalent replacement or modification, belong to without departing from the utility model
Technical solution content, still fall within the protection scope of the utility model.
Claims (10)
1. a kind of formed pipe automatically assembles equipment, which is characterized in that connect including control cabinet and respectively with the control cabinet signal
Multiple vibrator supply units, a rotary unit, multiple picking units and the adjustment unit connect；
The picking unit and the vibrator supply unit are correspondingly arranged and the side of the vibrator supply unit are arranged in；
The vibrator supply unit is successively arranged along the outer edge of the rotary unit according to process；On the vibrator supply unit
Material be transferred on the corresponding station of the process through picking unit；The station is located on the rotary unit；
Material in one process is transferred on the assembly station of next process by the rotary unit；
The adjustment unit be disposed therein one described in vibrator supply unit side；Bellows is placed on by picking unit
After one station of rotary unit, the adjustment unit receives the signal of control cabinet, to bellows in the corresponding assembly of the process
Next station of the process is assembled and is transferred to assembly semi-finished product after being adjusted on station.
2. formed pipe according to claim 1 automatically assembles equipment, which is characterized in that of the vibrator supply unit
Number is 4；The vibrator supply unit includes the lower casing vibrator supply unit set gradually, bellows vibrator supply unit, sealing
Enclose vibrator supply unit and upper casing vibrator supply unit.
3. formed pipe according to claim 2 automatically assembles equipment, which is characterized in that the lower casing vibrator supply unit
For first step.
4. formed pipe according to claim 2 automatically assembles equipment, which is characterized in that the vibrator supply unit includes
Vibrating disk and the guide rail for connecting the vibrating disk；The guide rail extends towards the rotary unit.
5. formed pipe according to claim 2 automatically assembles equipment, which is characterized in that the adjustment unit includes setting
Tumble cylinder component and transfer cylinder assembly in the bellows vibrator supply unit side；The tumble cylinder component is to wave
Line pipe is adjusted and assembles；Assembly semi-finished product are transferred to next station of the process by the transfer cylinder assembly.
6. formed pipe according to claim 2 automatically assembles equipment, which is characterized in that further comprise height detection dress
It sets；The height detecting device is connect with control cabinet signal；The height detecting device is arranged in the upper casing vibrator supply list
The side of member.
7. formed pipe according to claim 6 automatically assembles equipment, which is characterized in that the height detecting device is one
Cylinder assembly.
8. formed pipe according to claim 6 automatically assembles equipment, which is characterized in that further comprise blanking groove and choosing
Expect picking unit；Finished product is selected after the signal of the sorting picking unit reception control cabinet and transfers them to the blanking groove.
9. formed pipe according to claim 1 automatically assembles equipment, which is characterized in that the rotary unit is a servo
Rotating disk.
10. formed pipe according to claim 1 automatically assembles equipment, which is characterized in that the picking unit is a gas
Cylinder component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920291368.6U CN209664779U (en) | 2019-03-07 | 2019-03-07 | A kind of formed pipe automatically assembles equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920291368.6U CN209664779U (en) | 2019-03-07 | 2019-03-07 | A kind of formed pipe automatically assembles equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209664779U true CN209664779U (en) | 2019-11-22 |
Family
ID=68570854
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920291368.6U Expired - Fee Related CN209664779U (en) | 2019-03-07 | 2019-03-07 | A kind of formed pipe automatically assembles equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209664779U (en) |
-
2019
- 2019-03-07 CN CN201920291368.6U patent/CN209664779U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191122 |