CN108609366A - A kind of online leakage tester of bottle - Google Patents
A kind of online leakage tester of bottle Download PDFInfo
- Publication number
- CN108609366A CN108609366A CN201810438190.3A CN201810438190A CN108609366A CN 108609366 A CN108609366 A CN 108609366A CN 201810438190 A CN201810438190 A CN 201810438190A CN 108609366 A CN108609366 A CN 108609366A
- Authority
- CN
- China
- Prior art keywords
- bottle
- pipeline
- detecting device
- leak
- leakage tester
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0244—Bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
The present invention relates to a kind of online leakage testers of bottle, including leak detecting device, bottle pipeline, defective products pipeline, control system;Leak detecting device includes that rack, multiple-station rotation platform, fixed station, leak checking mechanism, arc lead a bottle frame;Leak checking mechanism includes mounting base, compression cylinder, the plug that leaks hunting, three-way magnetic valve, high-precision pressure sensor;Screw rod partition, the rotary chuck set gradually along itself conveying direction is also equipped on bottle pipeline;Partition includes separation screw rod, installation frame;Rotary chuck includes mounting plate, arc gear frame, disk.Present invention combination pipeline can be realized to the automation feeding of bottle detection process, blanking, and be conveyed to the separation of unqualified bottle, and by high-precision pressure sensor, accuracy of leaking hunting higher, stability are stronger, increase substantially bottle testing efficiency.
Description
Technical field
The present invention relates to bottle technical field of processing equipment, specifically a kind of online leakage tester of bottle.
Background technology
The chemical composition of wine is ethyl alcohol, is using grain as made of the fermented brewing of raw material.Before 2000 China just
Invented brewing technology, by continuously improving and perfect, for industry, health care and scientific experimentation produce out a concentration of 95% with
On medicinal alcohol and 99.99% absolute ethyl alcohol.
It is well known that when the filling production of bottle, dead soldier be first subjected to detection of leaking hunting, check the leakproofness of bottle,
Can into bottle filling drinks.
It is disclosed in China Patent No. CN204924582U the utility model discloses a kind of automation rotation leak-checking apparatus,
Including erecting bed, bottle inlet star-wheel rotating disk mechanism, bottle-delivery star wheel rotating disk mechanism, lead bottle column and primary wheel disc mechanism, the bottle inlet star
Wheel rotating disk mechanism, which is equipped with to set between bottle-delivery star wheel rotating disk mechanism, leads a bottle column, and the bottle inlet star-wheel rotating disk mechanism and bottle-delivery star wheel turn
Disc mechanism side is equipped with primary wheel disc mechanism, and primary wheel disc mechanism includes bottom plate, primary wheel disc, top plate, control device
And feeder, primary wheel disc is installed, the ceiling edge is equipped with sealing and leaks hunting head installation between the bottom plate and top plate
Seat, sealing, which is leaked hunting, to be equipped with sealing in a mounting base and leaks hunting head, and control device and feeder are provided in the middle part of the top plate.It should
Device is using full automatic rotary design of leaking hunting, and compact-sized, realization automation is leaked hunting, and improves production efficiency, operation letter
Single, synchronism is good, and stability is high.
But above-mentioned apparatus can not automate feeding and blanking to bottle, also cannot achieve to the unqualified bottle that leaks hunting
Separation, the accuracy leaked hunting are poor.
Invention content
In order to avoid with solve above-mentioned technical problem, the present invention proposes a kind of online leakage tester of bottle.
The technical problems to be solved by the invention are realized using following technical scheme:
A kind of online leakage tester of bottle, including:
Leak detecting device by multiple stations and is simultaneously tested the leakproofness of multiple bottles.
Bottle pipeline, close to leak detecting device and will the front and back bottle of test by outputting and inputting at equal intervals.
Defective products pipeline, close to bottle pipeline output end and the underproof bottle that will leak hunting take out of.
Control system connects leak detecting device and controls the work of leaking hunting and discharge of leak detecting device.
As a further improvement on the present invention, the leak detecting device include rack, be mounted on rack on multiple-station rotation platform,
Be connected to the fixed station of multiple-station rotation platform, on fixed station and the leak checking mechanism of corresponding each station setting, close to more
The arc of station rotary platform side setting leads a bottle frame.
As a further improvement on the present invention, the multiple-station rotation platform is 24 along itself circumferentially disposed station,
The bayonet coordinated with bottle is equipped on each station.
As a further improvement on the present invention, the leak checking mechanism include mounting base, the compression gas that is fixed in mounting base
Cylinder, the three-way magnetic valve being connected with the plug that leaks hunting by conduit, connect three-way magnetic valve at the plug that leaks hunting being connected with compression cylinder
High-precision pressure sensor.The three-way magnetic valve is connected with external air pump.
As a further improvement on the present invention, the bottle pipeline and defective products pipeline are carrier bar pipeline.Institute
It states and is fixed with nylon baffle on carrier bar pipeline.
As a further improvement on the present invention, the bottom of the bottle pipeline and defective products pipeline is respectively connected with support
Leg.
As a further improvement on the present invention, it is also equipped on the bottle pipeline and is set gradually along itself conveying direction
Screw rod partition, rotary chuck.
As a further improvement on the present invention, the partition includes the separation spiral being arranged along bottle conveying direction
Bar, the installation frame with screw rod rotation connection.The distance between adjacent grooves are 140mm on the screw rod so that wine
Bottle or bottle cap are exported with interval 140mm.
As a further improvement on the present invention, the rotary chuck is set as two, respectively bottle feeding rotary chuck,
Bottle blanking rotary chuck.
As a further improvement on the present invention, the rotary chuck includes mounting plate, fixed arc gear on a mounting board
Frame, the disk being rotatably connected in arc gear frame, several arcs coordinated with bottle for being circumferentially with even distribution of the disk
Shape bayonet.
As a further improvement on the present invention, the control system includes power supply, the PLC being connected with power supply, is connected with PLC
Touch screen, multiple-station rotation platform, compression cylinder, three-way magnetic valve, high-precision pressure sensor in the PLC and leak detecting device
It is connected.
The beneficial effects of the invention are as follows:
Structure of the invention is compact to design, can be realized to the automation feeding of bottle detection process, blanking in conjunction with pipeline,
And the separation of unqualified bottle is conveyed, by high-precision pressure sensor, accuracy of leaking hunting higher, stability are stronger, greatly
Amplitude improves bottle testing efficiency, can reach 4000 bottles per hour of test, whole device is easy to operate, easy to use.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the dimensional structure diagram of the present invention;
Fig. 2 is the part-structure schematic diagram of the present invention;
Fig. 3 is the structural schematic diagram of leak detecting device in the present invention;
Fig. 4 is the structural schematic diagram of leak checking mechanism in the present invention;
Fig. 5 is the control block diagram of control system in the present invention.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, below it is right
The present invention is expanded on further.
As shown in Figures 1 to 5, the online leakage tester of a kind of bottle, including:
Leak detecting device 1 by multiple stations and is simultaneously tested the leakproofness of multiple bottles.
Bottle pipeline 2, close to leak detecting device 1 and will the front and back bottle of test by outputting and inputting at equal intervals.
Defective products pipeline 3, close to bottle pipeline 2 output end and the underproof bottle that will leak hunting take out of.
Control system connects leak detecting device 1 and controls the work of leaking hunting and discharge of leak detecting device.
The leak detecting device 1 include rack 11, in rack 11 multiple-station rotation platform 12, be connected to multiple-station rotation
The fixed station 13 of platform 12, on fixed station 13 and the leak checking mechanism 14 of corresponding each station setting, close to multiple-station rotation
The arc of 12 side of platform setting leads bottle frame 15.
The multiple-station rotation platform 12 is 24 along itself circumferentially disposed station, is equipped on each station and bottle
The bayonet 12a of cooperation.
The leak checking mechanism 14 includes mounting base 141, the compression cylinder 142 and compression cylinder being fixed in mounting base 141
The 142 connected plugs 143 that leak hunting, connect three-way magnetic valve at the three-way magnetic valve 144 being connected with the plug 143 that leaks hunting by conduit
144 high-precision pressure sensor 145.The three-way magnetic valve 144 is connected with external air pump.In use, three-way magnetic valve
144 gases entered are inputted by the plug 143 that leaks hunting in dead soldier, in the detection of high-precision pressure sensor 145 and record bottle
The variation of gas, to judge whether bottle leaks.
The bottle pipeline 2 and defective products pipeline 3 are carrier bar pipeline.It is fixed with Buddhist nun on the carrier bar pipeline
Imperial baffle 6.
The bottom of the bottle pipeline 2 and defective products pipeline 3 is respectively connected with support leg 7.
The screw rod partition 4 set gradually along itself conveying direction, rotation are also equipped on the bottle pipeline 2
Chuck 5.
The partition 4 includes the peace that the screw rod 41 being arranged along bottle conveying direction and screw rod 41 are rotatablely connected
Frame up frame 42.The distance between adjacent grooves are 140mm on the screw rod 41 so that bottle or bottle cap are with interval 140mm
Output.In use, by the helicla flute on screw rod 41, by bottle when entering multiple-station rotation platform 12, separate sequence in advance,
Avoid bottle feeding chaotic.
The rotary chuck 5 is set as two, respectively bottle feeding rotary chuck 5a, bottle blanking rotary chuck 5b.
In use, by being arranged two rotary chucks 5 in different positions, realize that bottle pipeline 2 is defeated to the bottle of leak detecting device 1
It send and is exported with bottle.
The rotary chuck 5 includes mounting plate 51, the arc being fixed on mounting plate 51 gear frame 52, is rotatably connected on arc
Keep off the disk 53 in frame 52, several arc bayonet 53a coordinated with bottle for being circumferentially with even distribution of the disk 53.
The control system includes power supply, the PLC being connected with power supply, the touch screen being connected with PLC, the PLC with leak hunting
Multiple-station rotation platform 12, compression cylinder 142, three-way magnetic valve 144, high-precision pressure sensor 145 are connected in equipment 1, respectively
The rotation of control multiple-station rotation platform 12, the flexible of compression cylinder 142, the break-make of three-way magnetic valve 144, high-precision pressure sensing
The keying of device 145 and data record.
In the present invention, bottle is conveyed with bottle pipeline 2, when by partition 4, by screw rod 41 by wine
Bottle is divided into be conveyed at equal intervals, and at bottle feeding rotary chuck 5a, bottle is captured by the arc bayonet 53 on disk 53, along arc
Shape gear frame 52 transports at multiple-station rotation platform 12, and multiple-station rotation platform 12 rotates and taken away bottle by bayonet 12a, corresponding
Leak checking mechanism 14 at bayonet 12a on station works, and control system control compression cylinder 142 pushes the plug 143 that leaks hunting to move down into
On bottle mouth, three-way magnetic valve 144 is passed through gas after connecting external air pump, and high-precision pressure sensor 145 detects presses in bottle
Power changes, and achievees the purpose that unqualified bottle, 12 rotary course of multiple-station rotation platform are then recorded in detection leakage, control system
In, bottle blanking rotary chuck 5b is again passed by, bottle is fetched into from multiple-station rotation platform 12 on bottle pipeline 2, no
Qualified bottle is then transported from defective products pipeline 3.
Present invention combination pipeline can be realized to the automation feeding of bottle detection process, blanking, and to unqualified
The separation of bottle conveys, and by high-precision pressure sensor, accuracy of leaking hunting higher, stability are stronger, increase substantially bottle
Testing efficiency, whole device is easy to operate, easy to use.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and what is described in the above embodiment and the description is only the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these variation and
Improvement is both fallen in claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (9)
1. a kind of online leakage tester of bottle, it is characterised in that:Including:
Leak detecting device (1) by multiple stations and is simultaneously tested the leakproofness of multiple bottles;
Bottle pipeline (2), close to leak detecting device (1) and will the front and back bottle of test by outputting and inputting at equal intervals;
Defective products pipeline (3), close to bottle pipeline (2) output end and the underproof bottle that will leak hunting take out of;
Control system, connection leak detecting device (1) and the work of leaking hunting and discharge for controlling leak detecting device.
2. the online leakage tester of a kind of bottle according to claim 1, it is characterised in that:The leak detecting device (1)
Including rack (11), the fixed station for being mounted on multiple-station rotation platform (12) in rack (11), being connected to multiple-station rotation platform (12)
(13), the leak checking mechanism (14), close multiple-station rotation platform (12) that on fixed station (13) and corresponding each station is arranged are mounted on
The arc of side setting leads a bottle frame (15).
3. the online leakage tester of a kind of bottle according to claim 2, it is characterised in that:The leak checking mechanism (14)
It leaks hunting including mounting base (141), the compression cylinder (142) being fixed in mounting base (141), with what compression cylinder (142) was connected
Plug (143), the three-way magnetic valve (144) being connected with the plug that leaks hunting (143), the high-precision pressure for connecting three-way magnetic valve (144)
Force snesor (145).
4. the online leakage tester of a kind of bottle according to claim 1, it is characterised in that:The bottle pipeline
(2) and defective products pipeline (3) is carrier bar pipeline.
5. the online leakage tester of a kind of bottle according to claim 1, it is characterised in that:The bottle pipeline
(2) screw rod partition (4), the rotary chuck (5) set gradually along itself conveying direction is also equipped on.
6. the online leakage tester of a kind of bottle according to claim 5, it is characterised in that:The partition (4)
Include separation screw rod (41), the installation frame (42) with screw rod (41) rotation connection being arranged along bottle conveying direction.
7. the online leakage tester of a kind of bottle according to claim 5, it is characterised in that:The rotary chuck (5)
Including mounting plate (51), the arc being fixed on mounting plate (51) gear frame (52), the circle being rotatably connected in arc gear frame (52)
Disk (53), several arc bayonets (53a) coordinated with bottle for being circumferentially with even distribution of the disk (53).
8. the online leakage tester of a kind of bottle according to claim 5, it is characterised in that:The rotary chuck (5)
It is set as two, respectively bottle feeding rotary chuck (5a), bottle blanking rotary chuck (5b).
9. the online leakage tester of a kind of bottle according to claim 1, it is characterised in that:The control system includes
Power supply, the PLC being connected with power supply, the touch screen being connected with PLC, the PLC are connected with leak detecting device (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810438190.3A CN108609366A (en) | 2018-05-09 | 2018-05-09 | A kind of online leakage tester of bottle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810438190.3A CN108609366A (en) | 2018-05-09 | 2018-05-09 | A kind of online leakage tester of bottle |
Publications (1)
Publication Number | Publication Date |
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CN108609366A true CN108609366A (en) | 2018-10-02 |
Family
ID=63662549
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201810438190.3A Pending CN108609366A (en) | 2018-05-09 | 2018-05-09 | A kind of online leakage tester of bottle |
Country Status (1)
Country | Link |
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CN (1) | CN108609366A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109570060A (en) * | 2018-11-07 | 2019-04-05 | 安徽金种子酒业股份有限公司 | A kind of safe and efficient ceramic bottle leak-checking apparatus |
CN111632858A (en) * | 2020-06-02 | 2020-09-08 | 含山县大力精密机械有限公司 | Sorting device and method for automobile incomplete casting accessories |
CN112747876A (en) * | 2019-10-31 | 2021-05-04 | 广东技术师范大学 | Ceramic bottle leakage detection device based on machine vision and detection method thereof |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2265721A (en) * | 1992-04-03 | 1993-10-06 | Gore & Ass | Leak test apparatus for waterproof footwear |
CN102680190A (en) * | 2012-06-01 | 2012-09-19 | 湖南正中制药机械有限公司 | Full-automatic micro-porous leakage detector for transfusion |
CN203629777U (en) * | 2013-10-15 | 2014-06-04 | 中山市维普泰克自动化设备有限公司 | Medicine bottle leak detection machine |
CN105583164A (en) * | 2016-03-16 | 2016-05-18 | 上海严复制药系统工程有限公司 | Vacuum online leakage detecting machine for medicine bottles and vacuum leakage detecting system applied to leakage detecting machine |
CN206399597U (en) * | 2016-12-15 | 2017-08-11 | 梁玲利 | A kind of Full automatic leakage detection machine |
-
2018
- 2018-05-09 CN CN201810438190.3A patent/CN108609366A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2265721A (en) * | 1992-04-03 | 1993-10-06 | Gore & Ass | Leak test apparatus for waterproof footwear |
CN102680190A (en) * | 2012-06-01 | 2012-09-19 | 湖南正中制药机械有限公司 | Full-automatic micro-porous leakage detector for transfusion |
CN203629777U (en) * | 2013-10-15 | 2014-06-04 | 中山市维普泰克自动化设备有限公司 | Medicine bottle leak detection machine |
CN105583164A (en) * | 2016-03-16 | 2016-05-18 | 上海严复制药系统工程有限公司 | Vacuum online leakage detecting machine for medicine bottles and vacuum leakage detecting system applied to leakage detecting machine |
CN206399597U (en) * | 2016-12-15 | 2017-08-11 | 梁玲利 | A kind of Full automatic leakage detection machine |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109570060A (en) * | 2018-11-07 | 2019-04-05 | 安徽金种子酒业股份有限公司 | A kind of safe and efficient ceramic bottle leak-checking apparatus |
CN112747876A (en) * | 2019-10-31 | 2021-05-04 | 广东技术师范大学 | Ceramic bottle leakage detection device based on machine vision and detection method thereof |
CN112747876B (en) * | 2019-10-31 | 2021-11-26 | 广东技术师范大学 | Ceramic bottle leakage detection device based on machine vision and detection method thereof |
CN111632858A (en) * | 2020-06-02 | 2020-09-08 | 含山县大力精密机械有限公司 | Sorting device and method for automobile incomplete casting accessories |
CN111632858B (en) * | 2020-06-02 | 2022-03-11 | 含山县大力精密机械有限公司 | Sorting device and method for automobile incomplete casting accessories |
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Application publication date: 20181002 |
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