CN209605577U - A kind of ceramics calcination production line - Google Patents
A kind of ceramics calcination production line Download PDFInfo
- Publication number
- CN209605577U CN209605577U CN201822199636.XU CN201822199636U CN209605577U CN 209605577 U CN209605577 U CN 209605577U CN 201822199636 U CN201822199636 U CN 201822199636U CN 209605577 U CN209605577 U CN 209605577U
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- calcination
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- preheating zone
- calcining
- ceramics
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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Abstract
The utility model relates to a kind of ceramic roasting production lines, including calcining kiln and monitoring device, calcining kiln includes calcining kiln ontology and ceramic rod, calcining kiln ontology includes sequentially connected preheating zone, calcining zone and cooling area, the both ends of calcining kiln ontology are symmetrically arranged with feed inlet and discharge port, several ceramic rods are uniformly arranged below the cavity of calcining kiln ontology, ceramic rod is arranged successively below calcining kiln Body Lumen.The ceramic roasting production line of the utility model is provided with preheating zone before calcining zone, and ceramic tiles in advance is sent into preheating zone and carries out pre-heating drying, then calcining zone is delivered to by ceramic rod and is calcined, and will dry complete integrated with calcining；It is delivered in kiln combustion air and preheating zone by the residual temperature flue gas of high heat cigarette and cooling area that calcining zone is discharged simultaneously, so not only the heat of the discharge flue gas of calcining zone is made full use of, and ceramic adobe is preheated, then burnout cycle is shortened, the thermal efficiency and labor efficiency are improved.
Description
Technical field
The utility model relates to Ceramic manufacturing equipment technical field more particularly to a kind of ceramics calcination production lines.
Background technique
Ceramics, English: china.The vessel fired with clay are pottery, and the vessel fired with china clay are porcelain.It is ceramic then
It is pottery, the general name of stoneware and porcelain.Ancients' ceramics are referred to as bowl.It is all to be with clay and china clay both clays of different nature
Raw material can be ceramics by implements made of the process flows such as ingredient, molding, drying, roasting.Ceramics manufacture when
It waits, generally requires to carry out calcination processing to it, porcelain is made, however existing calcination equipment exists when calcination
It needs first to air-dry and fire again, cannot will dry completion integrated with calcination, individually build baking room, consumption coal consumption electricity, cost increases, no
It preferably promotes, individually drying energy consumption and firing chamber's air draft cooling energy consumption all waste.In addition the prior art is not carried out automation,
The process of ceramics calcination cannot be monitored in real time, so that production efficiency is low.
Utility model content
The purpose of this utility model is to provide a kind of easy to operate, can by pre-heating drying completion integrated with calcination, and
Realize the ceramics calcination production line of real time monitoring.
To achieve the goals above, the technical solution adopted in the utility model is as follows:
A kind of ceramics calcination production line, including calcination kiln and monitoring device, the calcination kiln include calcination kiln ontology and pottery
Porcelain roller bar, the calcination kiln ontology include sequentially connected preheating zone, calcination area and cooling area, and the both ends for being calcined kiln ontology are symmetrical
It is provided with feed inlet and discharge port, is calcined below the cavity of kiln ontology and is uniformly arranged several ceramic rods, the ceramic rod edge
Be arranged successively below calcination kiln Body Lumen；The preheating zone be provided with the first temperature sensor, first pressure conveyer and
Humidity sensor, the calcination area are provided with second temperature sensor and second pressure conveyer, and the cooling area is provided with
Three-temperature sensor and third pressure transmitter；
The monitoring device includes controller and the touch screen that connects with controller；First temperature sensor, first
Pressure transmitter, second temperature sensor, second pressure conveyer, third temperature sensor, third pressure transmitter and humidity
Sensor is electrically connected with the controller.
Preferably, air-exhausting duct is provided at the top of the calcination kiln ontology, one end connection calcination area of the air-exhausting duct, separately
One end connects preheating zone；Exhaust valve is provided on the air-exhausting duct, the exhaust valve is controlled by controller.
Preferably, the preheating zone of the calcination kiln ontology and being calcined the side wall in area and being provided with air inlet pipe, in the air inlet pipe
It is provided with safety valve and intake valve, the safety valve and intake valve are controlled by controller.
Preferably, the air inlet pipe includes inlet manifold and multiple air intake branches, the preheating zone of the calcination kiln ontology and
The side wall in calcination area offers evenly distributed multiple air inlets, and described air intake branch one end is connect with inlet manifold, the other end
It is connected by air inlet with calcination kiln ontology.
Preferably, further including first partition and second partition, the first partition separates out preheating zone and calcination, described
Second partition will be calcined area and cooling area separates, and there are confessions between the first partition and the bottom and ceramic rod of second partition
The gap that ceramics pass through.
Preferably, further including hot blast conveying pipe, one end of the hot blast conveying pipe connects cooling area, and the other end is separately connected
It is calcined area and preheating zone.
Preferably, the controller is PLC module.
The utility model is by adopting the above-described technical solution, have the advantages that
(1) the ceramics calcination production line of the utility model is provided with preheating zone before calcination, and ceramics are first sent into and are preheated
Pre-heating drying is carried out in area, and calcination area is then delivered to by ceramic rod and is calcined, complete integrated with calcination will be dried；
Meanwhile the high heat flue gas for being calcined area's discharge being delivered in preheating zone by air-exhausting duct, cooling area institute is into cold wind through ceramic tile institute
Scattered high-temperature residual heat heating, and the residual temperature flue gas of cooling area is also delivered to by preheating zone by hot blast conveying pipe, while supplying forging
Area is burnt as combustion air；So not only the heat for the discharge flue gas for being calcined area is made full use of, but also ceramic adobe is carried out
Preheating, and combustion air is preheated to by room temperature cold air to 35-65 DEG C of hot combustion air, then shorten the institute of adobe calcination
Need time and reduce required heat, shorten calcination the period, improve the thermal efficiency and labor efficiency；
(2) the ceramics calcination production line of the utility model leads to according to the information of the feedbacks such as temperature sensor, pressure sensor
Control of the controller to exhaust valve, intake valve is crossed, to realize the real time monitoring to production process.
Detailed description of the invention
Fig. 1 is the cross-sectional view of the utility model calcination kiln；
Fig. 2 is the front view of the utility model ceramics calcination production line；
Fig. 3 is the schematic block circuit diagram of the utility model.
In attached drawing, 1- calcination kiln ontology, 2- ceramic rod, the preheating zone 3-, 4- calcination area, the cooling area 5-, 6- feed inlet,
7- discharge port, 8- first partition, 9- second partition, the first temperature sensor of 10-, 11- first pressure conveyer, 12- humidity pass
Sensor, 13- second temperature sensor, 14- second pressure conveyer, 15- third temperature sensor, the transmission of 16- third pressure
Device, 17- air-exhausting duct, 18- exhaust valve, 19- hot blast conveying pipe, 20- inlet manifold, 21- air intake branch, 22- controller, 23- peace
Full valve, 24- intake valve, 25- touch screen.
Specific embodiment
For the purpose of this utility model, technical solution and advantage is more clearly understood, referring to the drawings and enumerate excellent
Embodiment is selected, the utility model is further described.However, it is necessary to illustrate, many details listed in specification
It is specific thin even without these just for the sake of making reader have a thorough explanation to one or more aspects of the present invention
These aspects of the utility model also may be implemented in section.
Embodiment 1
As shown in Figure 1-3, a kind of ceramics calcination production line according to the present utility model, including calcination kiln and monitoring device,
The calcination kiln includes calcination kiln ontology 1 and ceramic rod 2, and the calcination kiln ontology 1 includes sequentially connected preheating zone 3, forging
Area 4 and cooling area 5 are burnt, the top in calcination area 4 is equipped with several rows of evenly distributed fuel inlets, and the both ends for being calcined kiln ontology 1 are symmetrical
It is provided with feed inlet 6 and discharge port 7, is calcined below the cavity of kiln ontology 1 and is uniformly arranged several ceramic rods 2, the ceramic roller
Stick 2 is arranged successively below calcination 1 cavity of kiln ontology, and ceramic rod 2 is driven by a motor rolling, will be made pottery by ceramic rod 2
Porcelain is successively delivered to preheating zone 3, calcination area 4, cooling area 5 and discharge port 7 from feed inlet 6；The preheating zone 3 is provided with first
Temperature sensor 10, first pressure conveyer 11 and humidity sensor 12, the calcination area 4 are provided with second temperature sensor 13
And second pressure conveyer 14, the cooling area 5 are provided with third temperature sensor 15 and third pressure transmitter 16；The prison
Measurement equipment includes controller 22 and the touch screen to connect with controller 22 25；First temperature sensor 10, first pressure pass
Send device 11, second temperature sensor 13, second pressure conveyer 14, third temperature sensor 15, third pressure transmitter 16 and
Humidity sensor 23 is electrically connected with controller 33；The top of the calcination kiln ontology 1 is provided with air-exhausting duct 17, the air-exhausting duct
17 one end connection calcination area 4, the other end connects preheating zone 3, by the way that the blower connecting with air-exhausting duct 17 is arranged, will be calcined area 4
The heat of interior discharge flue gas is delivered to preheating zone 3；Be provided with exhaust valve 18 on the air-exhausting duct 17, the exhaust valve 18 by
Controller 22 is controlled；The preheating zone 3 of the calcination kiln ontology 1 and the side wall for being calcined area 4 are provided with air inlet pipe, the air inlet
Safety valve 23 and intake valve 24 are provided on pipe, the safety valve 23 and intake valve 24 are controlled by controller 22；It is described into
Tracheae includes inlet manifold 20 and multiple air intake branches 21, and the preheating zone 3 of the calcination kiln ontology 1 and the side wall for being calcined area 4 are opened
Equipped with evenly distributed multiple air inlets, described 21 one end of air intake branch is connect with inlet manifold 20, and the other end passes through air inlet
It is connected with calcination kiln ontology 1, the other end of inlet manifold 20 connects external hot gas source；Further include first partition 8 and second every
Plate 9, the first partition 8 separate preheating zone 3 and calcination area 4, and the second partition 9 will be calcined area 4 and cooling area 5 separates,
There are the gaps passed through for ceramics between the first partition 8 and the bottom and ceramic rod 2 of second partition 9；It further include hot wind
Delivery pipe 19, one end of the hot blast conveying pipe 19 connect cooling area 5, and the other end is separately connected calcination area 4 and preheating zone 3；It is logical
The blower that setting is connect with hot blast conveying pipe 19 is crossed, the heat of the discharge flue gas in cooling area 5 is delivered to preheating zone 3.
Preferably, the controller is PLC module, it further include warning device, the warning device includes buzzer siren
And flash alarm, the warning device are electrically connected with the controller；When the intrinsic pressure of calcination kiln or temperature are beyond setting
When threshold value, warning device starts to alarm.
The working process of the utility model is as follows: when use state, by ceramic rod 2 by ceramic semi-finished product successively from charging
Mouth 6 is delivered to preheating zone 3, calcination area 4, cooling area 5 and discharge port 7, and preheated area 3 fires after drying in calcination area 4, firing
To enter kiln discharge after cooling area 5 cools down after finished product, continuous-flow type operation is consequently formed；It will be calcined what area 4 was discharged by air-exhausting duct 17
High heat flue gas is delivered in preheating zone 3, cooling area 5 the high-temperature residual heat heating that is dissipated through ceramic tile into cold wind, and pass through hot wind
The residual temperature flue gas of cooling area is also delivered to preheating zone 3 by delivery pipe 19, while supplying calcination area 4 as combustion air, combustion air by
Room temperature cold air is preheated to 35-65 DEG C of hot combustion air；Then it shortens the required time of adobe calcination and reduces institute
The heat needed shortens the calcination period, improves the thermal efficiency and labor efficiency.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without departing from the principle of this utility model, can also make several improvements and retouch, these improve and
Retouching also should be regarded as the protection scope of the utility model.
Claims (7)
1. a kind of ceramics calcination production line, it is characterised in that: including calcination kiln and monitoring device, the calcination kiln includes calcination kiln
Ontology and ceramic rod, the calcination kiln ontology include sequentially connected preheating zone, calcination area and cooling area, are calcined kiln ontology
Both ends are symmetrically arranged with feed inlet and discharge port, are calcined below the cavity of kiln ontology and are uniformly arranged several ceramic rods, the pottery
Porcelain roller bar is arranged successively below calcination kiln Body Lumen；The preheating zone is provided with the first temperature sensor, first pressure
Conveyer and humidity sensor, the calcination area are provided with second temperature sensor and second pressure conveyer, the cooling area
It is provided with third temperature sensor and third pressure transmitter；
The monitoring device includes controller and the touch screen that connects with controller；First temperature sensor, first pressure
Conveyer, second temperature sensor, second pressure conveyer, third temperature sensor, third pressure transmitter and humidity sensor
Device is electrically connected with the controller.
2. a kind of ceramics calcination production line according to claim 1, it is characterised in that: set at the top of the calcination kiln ontology
It is equipped with air-exhausting duct, one end connection calcination area of the air-exhausting duct, the other end connects preheating zone；Air draft is provided on the air-exhausting duct
Valve, the exhaust valve are controlled by controller.
3. a kind of ceramics calcination production line according to claim 1, it is characterised in that: the preheating zone of the calcination kiln ontology
And the side wall in calcination area is provided with air inlet pipe, and safety valve and intake valve, the safety valve and air inlet are provided in the air inlet pipe
Valve is controlled by controller.
4. a kind of ceramics calcination production line according to claim 3, it is characterised in that: the air inlet pipe includes inlet manifold
And multiple air intake branches, the preheating zone of the calcination kiln ontology and the side wall for being calcined area offer evenly distributed multiple air inlets
Mouthful, described air intake branch one end is connect with inlet manifold, and the other end is connected by air inlet with calcination kiln ontology.
5. it is according to claim 1 it is a kind of ceramics calcination production line, it is characterised in that: further include first partition and second every
Plate, the first partition separate out preheating zone and calcination, and the second partition will be calcined area and cooling area separates, and described first
There are the gaps passed through for ceramics between partition and the bottom and ceramic rod of second partition.
6. a kind of ceramics calcination production line according to claim 1, it is characterised in that: it further include hot blast conveying pipe, it is described
One end of hot blast conveying pipe connects cooling area, and the other end is separately connected calcination area and preheating zone.
7. a kind of ceramics calcination production line according to claim 1, it is characterised in that: the controller is PLC module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822199636.XU CN209605577U (en) | 2018-12-26 | 2018-12-26 | A kind of ceramics calcination production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822199636.XU CN209605577U (en) | 2018-12-26 | 2018-12-26 | A kind of ceramics calcination production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209605577U true CN209605577U (en) | 2019-11-08 |
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ID=68397135
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822199636.XU Expired - Fee Related CN209605577U (en) | 2018-12-26 | 2018-12-26 | A kind of ceramics calcination production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209605577U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115289839A (en) * | 2022-06-23 | 2022-11-04 | 佛山市天禄智能装备科技有限公司 | Heat cyclic utilization system of roller kiln |
| CN117404905A (en) * | 2023-12-15 | 2024-01-16 | 江苏瑞材装备有限公司 | Zirconia ceramic powder calcines production line system |
-
2018
- 2018-12-26 CN CN201822199636.XU patent/CN209605577U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115289839A (en) * | 2022-06-23 | 2022-11-04 | 佛山市天禄智能装备科技有限公司 | Heat cyclic utilization system of roller kiln |
| CN117404905A (en) * | 2023-12-15 | 2024-01-16 | 江苏瑞材装备有限公司 | Zirconia ceramic powder calcines production line system |
| CN117404905B (en) * | 2023-12-15 | 2024-04-09 | 江苏瑞材装备有限公司 | Zirconia ceramic powder calcines production line system |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191108 Termination date: 20201226 |
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| CF01 | Termination of patent right due to non-payment of annual fee |