CN106082971A - Gangue shale clinker bricks production system - Google Patents
Gangue shale clinker bricks production system Download PDFInfo
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- CN106082971A CN106082971A CN201610616517.2A CN201610616517A CN106082971A CN 106082971 A CN106082971 A CN 106082971A CN 201610616517 A CN201610616517 A CN 201610616517A CN 106082971 A CN106082971 A CN 106082971A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any preceding group
- F27B17/0008—Open field furnace for burning bricks
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/612—Machining
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Dispersion Chemistry (AREA)
- Furnace Details (AREA)
Abstract
This invention describes gangue shale clinker bricks production system, the charging belt being connected with batcher including batcher, the other end of charging belt connects blender, the port of export of blender connects aging bunker, aging bunker connects pressure forming machine, pressure forming machine connects tunnel drying oven by fortune base belt, and tunnel drying oven connects adobe sintering oven.Described adobe sintering oven includes kiln crown, kiln wall and the service aisle being made up of kiln crown and kiln wall, and service aisle includes preheating section, furnace zone, soaking zone and cooling section the most successively.Integrated artistic of the present invention is simple, easy to operate, and reliability is high, greatly increases production efficiency.Adobe will run to adobe sintering oven by kiln car after the drying, and adobe sintering oven adds cooling section, for more conventional natural cooling, shorten cool time, add preheating section and soaking zone shortens heat time heating time, generally speaking significantly shorten firing cycle, it is achieved that quickly roasting.
Description
Technical field
The present invention relates to a kind of fired brick production system, particularly relate to gangue shale clinker bricks production system.
Background technology
Since nineteen ninety-two, China strengthens materials for wall innovation and promotes energy saving building, and materials for wall innovation work obtains
Impressive progress, novel wall material constantly rises at the proportion of whole wallings, range of application constantly expands, and technical merit is notable
Improve.According to incompletely statistics, the ratio that national new wall material yield accounts for materials for wall total amount has been brought up to mesh by 5% in 1992
Front 35%, the built energy-saving residence 2.3 hundred million square metres in the whole nation, the accumulative energy 72,000,000 tons of saving marks coal, Economization on land 1,100,000
Mu, comprehensively utilizes various industrial residues 3.6 hundred million tons, and gangue shale clinker bricks extensively should as novel wall material in recent years
With.
Gangue shale clinker bricks mainly utilizes shale and gangue to carry out high temperature sintering system for raw material, have intensity high,
Insulation, the feature such as heat insulation, be the best substitute of conventional clay solid brick, meets China's building energy conservation and reforms work with materials for wall
The relevant policies made, in addition to energy-conservation, Economization on land, emission reduction effect is the most notable.Refuse makes full use of, environmental pollution reduces, carry
High constructure heat preservation and insulation.At heating districts, porous brick building can save energy more than 30% in the winter time.Owing to it has well
Thermal and insulating performance so that thickness of wall body reduce, building usable floor area 1.13% can be increased.China draws from late nineteen eighties
Since entering external big cross section baked brick tunnel kiln (9.2 meters), the design aspect at big cross section kiln has done substantial amounts of research, successively
Find out the design parameter of 4.6 meters, 6.9 meters, 9.2 meters, 10.4 meters serial large cross-section tunnel kilns, and promote thousands of at home
Production line, is made that tremendous contribution for China's economic construction.Adobe sintering oven is as the important ring in coal gangue baked brick technique
Joint, is formed a closing inner chamber by kiln base, Yao Qiang, wicket, kiln chimney, completes the heating to adobe, treat nature in this closing inner chamber
Adobe being sent in subsequent technique by transport vehicle after cooling and reprocess, the firing cycle of this kind of sintering oven is longer, produces
Inefficient.
Summary of the invention
For the defect that the sintering oven firing cycle in the existing coal gangue baked brick technique of solution is longer, spy of the present invention provides coal
Spoil shale sintered brick production system.
Technical scheme is as follows:
Gangue shale clinker bricks production system, the charging belt being connected with batcher including batcher, charging belt
The other end connects blender, and the port of export of blender connects aging bunker, and aging bunker connects pressure forming machine, pressure forming
Machine connects tunnel drying oven by fortune base belt, and tunnel drying oven connects adobe sintering oven.In this programme, by gangue
20%～60% (percentage by weight) and shale 40%～80% (percentage by weight) mix in batcher, pass through feeding
Mixed raw material is sent in aging bunker be aged by belt by charging belt, and the raw material after ageing is transported to pressure again
Carrying out brickmaking and code base in forming machine, molding adobe sequentially enters in tunnel drying oven and adobe sintering oven by kiln car again
Row is dried and sintering；Described adobe sintering oven includes kiln crown, kiln wall and the service aisle being made up of kiln crown and kiln wall, and work is logical
Road includes preheating section, furnace zone, soaking zone and cooling section the most successively.This programme integrated artistic is simple, operation side
Just, reliability is high, greatly increases production efficiency.Gangue shale clinker bricks is with shale and gangue as raw material, freeze proof
The many index such as property, corrosion resistance, comprcssive strength is better than the artificial stone material of solid clay brick, with the production phase of solid clay brick
Ratio greatly reduces energy consumption, furthermore, gangue is discarded, it is very big to environmental hazard to pile up, and gangue is filled by this programme
The utilization divided, meets country's growth requirement to energy-conserving and environment-protective.
Described adobe sintering oven includes kiln crown, kiln wall and the service aisle being made up of kiln crown and kiln wall, and service aisle exists
Preheating section, furnace zone, soaking zone and cooling section is included successively on bearing of trend.Adobe will run to brick by kiln car after the drying
Base sintering oven, adobe sintering oven adds cooling section, for more conventional natural cooling, shortens cool time, add preheating
Section and soaking zone shorten heat time heating time, generally speaking significantly shorten firing cycle, it is achieved that quickly roasting.
Further, being provided with kiln temperature monitor, furnace pressure monitor in described service aisle, kiln temperature monitor, furnace pressure are supervised
Survey device respectively with adobe sintering oven outside control system realize signal and be connected.Kiln temperature monitor in this programme, furnace pressure monitor
Technical guarantee is provided, it is possible to the temperature in monitoring adobe sintering oven and air pressure in real time for quick roasting, different in temperature and air pressure
Chang Shi, staff pressure gentle to the temperature in adobe sintering oven can correspondingly be regulated in time by control system, make
Adobe sintering oven meets working condition.
As the preferred structure of the present invention, described kiln wall includes by the flame retardant coating set gradually outside interior, heat-insulation layer, heat insulation
Layer.Flame retardant coating in this programme, heat-insulation layer, the setting of thermal insulation layer ensure that heat-resisting, the performance that is incubated and seals of kiln wall.
Further, described tunnel drying oven includes hothouse and the air supply duct being arranged in hothouse, air-supply
One end of pipeline connects send hot-air blower.That send hot-air blower in this programme is provided for being passed through hothouse steam, for being dried brick
Base uses.
For the present invention is better achieved, described in send the motor of hot-air blower be frequency conversion motor.Variable-frequency electric function in this programme
Enough air outputs controlling to send hot-air blower, it is achieved the regulation to dry kiln temperature, it is ensured that brick bat drying effect.
In sum, the Advantageous Effects of the present invention is as follows:
1, adobe sintering oven adds cooling section, for more conventional natural cooling, shortens cool time, adds preheating
Section and soaking zone shorten heat time heating time, generally speaking significantly shorten firing cycle, it is achieved that quickly roasting.
2, by gangue 20%～60% (percentage by weight) and shale 40%～80% (percentage by weight) at batcher
In mix, be sent in aging bunker be aged by charging belt by mixed raw material by charging belt, ageing
After raw material be transported to again in pressure forming machine carry out brickmaking and code base, molding adobe again by kiln car sequentially enter tunnel type do
Dry kiln and adobe sintering oven are dried and sinter.This programme integrated artistic is simple, easy to operate, and reliability is high, greatly
Improve production efficiency.
3, gangue shale clinker bricks is that frost resistance, corrosion resistance, comprcssive strength etc. are many with shale and gangue as raw material
Item index is better than the artificial stone material of solid clay brick, greatly reduces energy consumption compared with the production of solid clay brick, furthermore,
Gangue is discarded, it is very big to environmental hazard to pile up, and this programme has carried out sufficient utilization to gangue, meets country to energy-saving ring
The growth requirement protected.
4, adobe runs to adobe sintering oven by kiln car after the drying, sequentially passes through preheating, roasting, is incubated, cools down i.e.
The production of bastard coal fired brick can be completed, significantly shorten firing cycle, it is achieved that quickly roasting.
5, kiln temperature monitor, furnace pressure monitor are that quick roasting provides technical guarantee, it is possible to the sintering of monitoring adobe in real time
Temperature in kiln and air pressure, when temperature and pressure abnormity, staff can be in time to adobe sintering oven by control system
The interior gentle pressure of temperature correspondingly regulates, and makes adobe sintering oven meet working condition.
6, flame retardant coating, heat-insulation layer, the setting of thermal insulation layer ensure that heat-resisting, the performance that is incubated and seals of kiln wall.
7, send hot-air blower be provided for hothouse is passed through steam, for dry brick.
8, frequency conversion motor can control to send the air output of hot-air blower, it is achieved the regulation to dry kiln temperature, it is ensured that adobe
Drying effect.
Accompanying drawing explanation
Fig. 1 is the structural representation of gangue shale clinker bricks production system；
Fig. 2 is the structural representation of adobe sintering oven；
Fig. 3 is the structural representation of tunnel drying oven；
Wherein the parts title corresponding to reference is as follows:
1-batcher, 2-charging belt, 3-blender, 4-aging bunker, 5-pressure forming machine, 6-tunnel drying oven, 7-
Adobe sintering oven, 8-kiln crown, 9-kiln wall, 10-preheating section, 11-furnace zone, 12-soaking zone, 13-cooling section, 14-hothouse,
15-air supply duct, 16-send hot-air blower.
Detailed description of the invention
Below in conjunction with the accompanying drawings and the present invention is described in detail by specific embodiment, but embodiments of the present invention
It is not limited to this.
As shown in Figure 1, Figure 2, Figure 3 shows, gangue shale clinker bricks production system, it is connected with batcher 1 including batcher 1
Charging belt 2, the other end of charging belt 2 connects blender 3, and the port of export of blender 3 connects aging bunker 4, ageing
Storehouse 4 connects pressure forming machine 5, and pressure forming machine 5 connects tunnel drying oven 6 by fortune base belt, and tunnel drying oven 6 is even
Connect adobe sintering oven 7.In the present embodiment, by gangue 20%～60% (percentage by weight) and shale 40%～80% (weight
Amount percentage ratio) mix in batcher 1, by charging belt 2, mixed raw material is sent to old by charging belt 2
Changing in storehouse 4 and be aged, the raw material after ageing is transported in pressure forming machine 5 carry out brickmaking and code base again, and molding adobe is led to again
Cross kiln car to sequentially enter in tunnel drying oven 6 and adobe sintering oven 7 and be dried and sinter.The letter of the present embodiment integrated artistic
Single, easy to operate, reliability is high, greatly increases production efficiency.Gangue shale clinker bricks is
Raw material, the many index such as frost resistance, corrosion resistance, comprcssive strength is better than the artificial stone material of solid clay brick, with solid clay
The production of brick is compared and is greatly reduced energy consumption, furthermore, gangue is discarded, it is very big to environmental hazard to pile up, and the present embodiment is to coal
Spoil has carried out sufficient utilization, meets country's growth requirement to energy-conserving and environment-protective.
For the present invention is better achieved, described adobe sintering oven 7 includes kiln crown 8, kiln wall 9 and by kiln crown 8 and kiln wall 9 structure
The service aisle become, service aisle includes preheating section 10, furnace zone 11, soaking zone 12 and cooling section the most successively
13.Adobe will run to adobe sintering oven 7 by kiln car after the drying, and adobe sintering oven 7 adds cooling section 13, certainly relatively in the past
So for cooling, shorten cool time, add preheating section 10 and soaking zone 12 shortens heat time heating time, the most significantly
Shorten firing cycle, it is achieved that quickly roasting.
Further, being provided with kiln temperature monitor, furnace pressure monitor in described service aisle, kiln temperature monitor, furnace pressure are supervised
Survey device respectively with adobe sintering oven 7 outside control system realize signal and be connected.Kiln temperature monitor in the present embodiment, furnace pressure monitoring
Device is that quick roasting provides technical guarantee, it is possible to the temperature in monitoring adobe sintering oven 7 and air pressure in real time, at temperature and air pressure
Time abnormal, staff can pressure gentle to the temperature in adobe sintering oven 7 correspondingly be regulated in time by control system,
Adobe sintering oven 7 is made to meet working condition.
As the preferred structure of the present invention, described kiln wall 9 include by the flame retardant coating set gradually outside interior, heat-insulation layer, every
Thermosphere.Flame retardant coating, heat-insulation layer, the setting of thermal insulation layer ensure that heat-resisting, the performance that is incubated and seals of kiln wall 9.
Further, described tunnel drying oven 6 includes hothouse 14 and is arranged on the air supply duct in hothouse 14
15, one end of air supply duct 15 connects send hot-air blower 16.The present embodiment send being provided for hothouse 14 of hot-air blower 16
It is passed through steam, for dry brick.
For the present invention is better achieved, described in send the motor of hot-air blower 16 be frequency conversion motor.Variable-frequency electric in the present embodiment
Machine can control to send the air output of hot-air blower 16, it is achieved to the regulation of temperature in tunnel drying oven 6, it is ensured that brick bat drying is imitated
Really.
Embodiment 1
Gangue shale clinker bricks production system, the charging belt 2 being connected with batcher 1 including batcher 1, feeding skin
The other end with 2 connects blender 3, and the port of export of blender 3 connects aging bunker 4, and aging bunker 4 connects pressure forming machine
5, pressure forming machine 5 connects tunnel drying oven 6 by fortune base belt, and tunnel drying oven 6 connects adobe sintering oven 7；Described
Adobe sintering oven 7 includes kiln crown 8, kiln wall 9 and the service aisle encircled a city by kiln crown 8 and kiln wall 9, and service aisle is at service aisle
Length direction on include preheating section 10, furnace zone 11, soaking zone 12 and cooling section 13 successively.
Embodiment 2
The present embodiment, on the basis of embodiment 1, is provided with kiln temperature monitor, furnace pressure monitor in described service aisle,
Kiln temperature monitor, furnace pressure monitor respectively with adobe sintering oven 7 outside control system realize signal and be connected.
Embodiment 3
The present embodiment is on the basis of embodiment 1 or embodiment 2, and described kiln wall 9 includes resistance to by set gradually outside interior
Fire bed, heat-insulation layer, thermal insulation layer.
Embodiment 4
The present embodiment is on the basis of embodiment 1 or embodiment 2 or embodiment 3, and described tunnel drying oven 6 includes being dried
Room 14 and the air supply duct 15 being arranged in hothouse 14, one end of air supply duct 15 connects send hot-air blower 16.
Embodiment 5
The present embodiment on the basis of embodiment 4, described in send the motor of hot-air blower 16 be frequency conversion motor.
As it has been described above, the present invention can preferably be realized.
Claims (5)
1. gangue shale clinker bricks production system, it is characterised in that:
The charging belt (2) being connected with batcher (1) including batcher (1), the other end of charging belt (2) connects stirring
Machine (3), the port of export of blender (3) connects aging bunker (4), and aging bunker (4) connects pressure forming machine (5), pressure forming
Machine (5) connects tunnel drying oven (6) by fortune base belt, and tunnel drying oven (6) connects adobe sintering oven (7)；Described brick
Base sintering oven (7) includes kiln crown (8), kiln wall (9) and the service aisle encircled a city by kiln crown (8) He Yaoqiang (9), and service aisle exists
Preheating section (10), furnace zone (11), soaking zone (12) and cooling section (13) is included successively on the length direction of service aisle.
Gangue shale clinker bricks production system the most according to claim 1, it is characterised in that:
Be provided with kiln temperature monitor, furnace pressure monitor in described service aisle, kiln temperature monitor, furnace pressure monitor respectively with adobe
Sintering oven (7) control system outward realizes signal and connects.
Gangue shale clinker bricks production system the most according to claim 1, it is characterised in that:
Described kiln wall (9) includes by the flame retardant coating set gradually outside interior, heat-insulation layer, thermal insulation layer.
A kind of gangue shale clinker bricks production technology the most according to claim 1, it is characterised in that:
Described tunnel drying oven (6) includes hothouse (14) and the air supply duct (15) being arranged in hothouse (14), send
One end of wind pipeline (15) connects send hot-air blower (16).
Gangue shale clinker bricks production system the most according to claim 4, it is characterised in that:
The described motor sending hot-air blower (16) is frequency conversion motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610616517.2A CN106082971A (en) | 2016-07-29 | 2016-07-29 | Gangue shale clinker bricks production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610616517.2A CN106082971A (en) | 2016-07-29 | 2016-07-29 | Gangue shale clinker bricks production system |
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| CN106082971A true CN106082971A (en) | 2016-11-09 |
Family
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| CN201610616517.2A Pending CN106082971A (en) | 2016-07-29 | 2016-07-29 | Gangue shale clinker bricks production system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108050835A (en) * | 2018-01-10 | 2018-05-18 | 中冶赛迪工程技术股份有限公司 | Continous way electric heating calcining kiln and temprature control method |
| CN108489286A (en) * | 2018-03-20 | 2018-09-04 | 河南建筑材料研究设计院有限责任公司 | A kind of self-sufficient tunnel oven production technology of cogeneration |
| CN112441814A (en) * | 2020-11-19 | 2021-03-05 | 凤台县天宝建材有限责任公司 | Gangue shale baked brick manufacturing system |
| CN112728942A (en) * | 2020-12-30 | 2021-04-30 | 山东电子职业技术学院 | Processing method and device for sintering sintered bricks in wall material production line by using tunnel kiln |
| CN113735562A (en) * | 2021-07-28 | 2021-12-03 | 彭阳县鑫卓能源科技发展有限公司 | Process method for circularly firing coal gangue green bricks |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108050835A (en) * | 2018-01-10 | 2018-05-18 | 中冶赛迪工程技术股份有限公司 | Continous way electric heating calcining kiln and temprature control method |
| CN108489286A (en) * | 2018-03-20 | 2018-09-04 | 河南建筑材料研究设计院有限责任公司 | A kind of self-sufficient tunnel oven production technology of cogeneration |
| CN112441814A (en) * | 2020-11-19 | 2021-03-05 | 凤台县天宝建材有限责任公司 | Gangue shale baked brick manufacturing system |
| CN112728942A (en) * | 2020-12-30 | 2021-04-30 | 山东电子职业技术学院 | Processing method and device for sintering sintered bricks in wall material production line by using tunnel kiln |
| CN113735562A (en) * | 2021-07-28 | 2021-12-03 | 彭阳县鑫卓能源科技发展有限公司 | Process method for circularly firing coal gangue green bricks |
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