CN205893100U - Gangue shale baked brick production system - Google Patents
Gangue shale baked brick production system Download PDFInfo
- Publication number
- CN205893100U CN205893100U CN201620821656.4U CN201620821656U CN205893100U CN 205893100 U CN205893100 U CN 205893100U CN 201620821656 U CN201620821656 U CN 201620821656U CN 205893100 U CN205893100 U CN 205893100U
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- China
- Prior art keywords
- kiln
- adobe
- production system
- service aisle
- gangue
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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Abstract
The utility model provides a gangue shale baked brick production system, the feeding belt who is connected including the batcher, with the batcher, feeding belt's the other end is connected with the mixer, and the exit end of mixer is connected with the aging bunker, and the aging bunker is connected with the pressure forming machine, and the pressure forming machine is through transporting base belt connected tunnel formula dry kiln, tunnel drying oven connection adobe sintering kiln. Adobe sintering kiln includes kiln crown, kiln wall and the service aisle that comprises kiln crown and kiln wall, and the service aisle includes preheating section, calcination stage, soaking zone and cooling zone in proper order on extending direction. The utility model discloses whole simple process, convenient operation, the reliability is high, has improved production efficiency widely. The adobe is through the kiln car adobe sintering kiln that will operate after the drying, and adobe sintering kiln has increased the cooling zone, and natural cooling had shortened cool time more in the past, had increased preheating section and soaking zone and had shortened heat time, had generally speaking shortened firing cycle widely, had realized the quick calcination.
Description
Technical field
This utility model is related to a kind of fired brick production system, and more particularly, to a kind of gangue shale clinker bricks produce system
System.
Background technology
Since nineteen ninety-two, China strengthens materials for wall innovation and promotes energy saving building, and materials for wall innovation work obtains
Impressive progress, novel wall material constantly rises in the proportion of whole wallings, and range of application constantly expands, technical merit is notable
Improve.According to incompletely statistics, national new wall material yield accounts for the ratio of materials for wall total amount and has brought up to mesh by 5% in 1992
Front 35%, built 2.3 hundred million square metres of the energy-saving residence in the whole nation, accumulative 72,000,000 tons of mark coals of energy saving, Economization on land 1,100,000
Mu, 3.6 hundred million tons of the various industrial residue of comprehensive utilization, in recent years gangue shale clinker bricks extensively should as novel wall material
With.
Gangue shale clinker bricks mainly carry out high temperature sintering system using shale and gangue for raw material, have intensity high,
Insulation, heat-insulated the features such as, be the best substitute of conventional clay solid brick, meet China's building energy conservation and materials for wall and reform work
The relevant policies made, in addition to energy-conservation, Economization on land, emission reduction effect is also very notable.Waste makes full use of, environmental pollution reduces, carry
High constructure heat preservation and insulation.In heating districts, porous brick building can save energy more than 30% in the winter time.Because it has well
Thermal and insulating performance so that thickness of wall body reduce, building usable floor area 1.13% can be increased.China draws from late nineteen eighties
Since entering external big cross section baked brick tunnel kiln (9.2 meters), do substantial amounts of research in the design aspect of big cross section kiln, successively
Find out the design parameter of 4.6 meters, 6.9 meters, 9.2 meters, 10.4 meters serial large cross-section tunnel kilns, and promote thousands of at home
Production line, is that China's economic construction is made that tremendous contribution.Adobe sintering oven is as the important ring in coal gangue baked brick technique
Section, forms a closing inner chamber by kiln base, Yao Qiang, wicket, kiln chimney, completes the heating to adobe, treat nature in this closing inner chamber
Pass through transport vehicle after cooling to be reprocessed in adobe feeding subsequent technique, the firing cycle of this kind of sintering oven is longer, produces
Less efficient.
Utility model content
The defect longer for solving the sintering oven firing cycle in existing coal gangue baked brick technique, this utility model spy carry
For a kind of gangue shale clinker bricks production system.
The technical solution of the utility model is as follows:
A kind of gangue shale clinker bricks production system, the charging belt being connected with batcher including batcher, feeding skin
The other end of band is connected with blender, and the port of export of blender is connected with aging bunker, and aging bunker is connected with pressure forming machine, pressure
Forming machine passes through to transport base belt connection tunnel drying oven, and tunnel drying oven connects adobe sintering oven.In this programme, by coal
Spoil 20%～60% (percentage by weight) and shale 40%～80% (percentage by weight) are mixed in batcher, pass through
Mixed raw material is sent in aging bunker by charging belt and is aged by charging belt, and the raw material after ageing is transported to again
Carry out brickmaking and code base, molding adobe sequentially enters tunnel drying oven and adobe sintering oven by kiln car again in pressure forming machine
In be dried and sinter；Described adobe sintering oven includes kiln crown, kiln wall and the service aisle being made up of kiln crown and kiln wall, work
Make passage and include preheating section, furnace zone, soaking zone and cooling section in the direction of extension successively.This programme integrated artistic is simple, behaviour
Facilitate, reliability is high, greatly increases production efficiency.Gangue shale clinker bricks are with shale and gangue as raw material,
The many indexs such as frost resistance, corrosion resistance, comprcssive strength are better than the artificial stone material of solid clay brick, the life with solid clay brick
Product is compared and is greatly reduced energy consumption, furthermore, gangue is discarded, accumulation is very big to environmental hazard, and this programme is carried out to gangue
Sufficient utilization, meets the growth requirement to energy-conserving and environment-protective for the country.
Described adobe sintering oven includes kiln crown, kiln wall and the service aisle being made up of kiln crown and kiln wall, and service aisle exists
Preheating section, furnace zone, soaking zone and cooling section are included successively on bearing of trend.Adobe will run to brick by kiln car after the drying
Base sintering oven, adobe sintering oven increased cooling section, for more conventional natural cooling, shortens cool time, increased preheating
Section and soaking zone shorten heat time heating time, generally speaking significantly shorten firing cycle it is achieved that quick roasting.
Further, it is provided with kiln temperature monitor, furnace pressure monitor, kiln temperature monitor, furnace pressure prison in described service aisle
Survey device is realized signal with the control system outside adobe sintering oven respectively and is connected.Kiln temperature monitor in this programme, furnace pressure monitor
Provide technical guarantee for quick roasting, can temperature in real-time monitoring adobe sintering oven and air pressure, in the gentle reduce off-flavor of temperature
Chang Shi, staff can pressure gentle to the temperature in adobe sintering oven correspondingly be adjusted in time by control system, makes
Adobe sintering oven meets working condition.
As preferred structure of the present utility model, described kiln wall include by the flame retardant coating setting gradually outside interior, heat-insulation layer,
Thermal insulation layer.In this programme, flame retardant coating, heat-insulation layer, the setting of thermal insulation layer ensure that the heat-resisting, insulation of kiln wall and the performance of sealing.
Further, described tunnel drying oven includes hothouse and is arranged on the air supply duct that interior is dried, air-supply
One end of pipeline is connected with send hot-air blower.That send hot-air blower in this programme is provided for hothouse is passed through steam, for brick is dried
Base uses.
For this utility model is better achieved, the described motor sending hot-air blower is frequency conversion motor.Variable-frequency electric in this programme
Machine can control the air output sending hot-air blower, realizes to the regulation that kiln temperature is dried it is ensured that brick bat drying effect.
In sum, Advantageous Effects of the present utility model are as follows:
1st, adobe sintering oven increased cooling section, for more conventional natural cooling, shortens cool time, increased preheating
Section and soaking zone shorten heat time heating time, generally speaking significantly shorten firing cycle it is achieved that quick roasting.
2nd, by gangue 20%～60% (percentage by weight) and shale 40%～80% (percentage by weight) in batcher
In mixed, by charging belt, mixed raw material is sent in aging bunker by charging belt and is aged, ageing
Raw material afterwards is transported in pressure forming machine again and carries out brickmaking and code base, and molding adobe sequentially enters tunnel type by kiln car again and does
It is dried in dry kiln and adobe sintering oven and sinter.This programme integrated artistic is simple, easy to operate, and reliability is high, greatly
Improve production efficiency.
3rd, gangue shale clinker bricks are with shale and gangue as raw material, and frost resistance, corrosion resistance, comprcssive strength etc. are many
Item index is better than the artificial stone material of solid clay brick, greatly reduces energy consumption compared with the production of solid clay brick, furthermore,
Gangue is discarded, accumulation is very big to environmental hazard, and this programme has carried out sufficient utilization to gangue, meets country to energy-saving ring
The growth requirement protected.
4th, adobe runs to adobe sintering oven by kiln car after the drying, sequentially passes through preheating, roasting, insulation, cooling are
The production of bastard coal fired brick can be completed, significantly shorten firing cycle it is achieved that quick roasting.
5th, kiln temperature monitor, furnace pressure monitor provide technical guarantee for quick roasting, being capable of real-time monitoring adobe sintering
Temperature in kiln and air pressure, in temperature and pressure abnormity, staff passes through control system can be in time to adobe sintering oven
The gentle pressure of interior temperature is correspondingly adjusted, and makes adobe sintering oven meet working condition.
6th, flame retardant coating, heat-insulation layer, the setting of thermal insulation layer ensure that the heat-resisting, insulation of kiln wall and the performance of sealing.
7th, send hot-air blower be provided for steam is passed through to hothouse, for dry brick use.
8th, frequency conversion motor can control the air output sending hot-air blower, realizes to the regulation that kiln temperature is dried it is ensured that adobe
Drying effect.
Brief description
Fig. 1 is a kind of structural representation of gangue shale clinker bricks production system；
Fig. 2 is the structural representation of adobe sintering oven；
Fig. 3 is the structural representation of tunnel drying oven；
Wherein the parts title corresponding to reference is as follows:
1- batcher, 2- charging belt, 3- blender, 4- aging bunker, 5- pressure forming machine, 6- tunnel drying oven, 7-
Adobe sintering oven, 8- kiln crown, 9- kiln wall, 10- preheating section, 11- furnace zone, 12- soaking zone, 13- cooling section, 14- hothouse,
15- air supply duct, 16- send hot-air blower.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment is described in detail to this utility model, but of the present utility model
Embodiment is not limited to this.
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of gangue shale clinker bricks production system, including batcher 1 and batcher 1
The charging belt 2 connecting, the other end of charging belt 2 is connected with blender 3, and the port of export of blender 3 is connected with aging bunker 4,
Aging bunker 4 is connected with pressure forming machine 5, and pressure forming machine 5 passes through to transport base belt connection tunnel drying oven 6, and tunnel type is dried
Kiln 6 connects adobe sintering oven 7.In the present embodiment, by gangue 20%～60% (percentage by weight) and shale 40%～
80% (percentage by weight) is mixed in batcher 1, by charging belt 2, mixed raw material is passed through charging belt 2
It is sent in aging bunker 4 and is aged, the raw material after ageing is transported in pressure forming machine 5 again and carries out brickmaking and code base, molding
Adobe is sequentially entered by kiln car and is dried in tunnel drying oven 6 and adobe sintering oven 7 and sinters.The present embodiment is overall
Process is simple, easy to operate, reliability is high, greatly increases production efficiency.Gangue shale clinker bricks are with shale and coal
Spoil is raw material, and the many index such as frost resistance, corrosion resistance, comprcssive strength is better than the artificial stone material of solid clay brick, with reality
The production of heart clay brick is compared and is greatly reduced energy consumption, furthermore, gangue is discarded, is piled up, this enforcement very big to environmental hazard
Example has carried out sufficient utilization to gangue, meets the growth requirement to energy-conserving and environment-protective for the country.
For this utility model is better achieved, described adobe sintering oven 7 includes kiln crown 8, kiln wall 9 and by kiln crown 8 and kiln
The service aisle that wall 9 is constituted, service aisle includes preheating section 10, furnace zone 11, soaking zone 12 and cold in the direction of extension successively
But section 13.Adobe will run to adobe sintering oven 7 by kiln car after the drying, and adobe sintering oven 7 increased cooling section 13, relatively with
Toward for natural cooling, shorten cool time, increased preheating section 10 and soaking zone 12 shortens heat time heating time, generally speaking
Significantly shorten firing cycle it is achieved that quick roasting.
Further, it is provided with kiln temperature monitor, furnace pressure monitor, kiln temperature monitor, furnace pressure prison in described service aisle
Survey device is realized signal with the control system outside adobe sintering oven 7 respectively and is connected.Kiln temperature monitor in the present embodiment, furnace pressure monitoring
Device provides technical guarantee for quick roasting, can temperature in real-time monitoring adobe sintering oven 7 and air pressure, in temperature and air pressure
When abnormal, staff can pressure gentle to the temperature in adobe sintering oven 7 correspondingly be adjusted in time by control system,
Adobe sintering oven 7 is made to meet working condition.
As preferred structure of the present utility model, described kiln wall 9 is included by the flame retardant coating setting gradually outside interior, insulation
Layer, thermal insulation layer.Flame retardant coating, heat-insulation layer, the setting of thermal insulation layer ensure that the heat-resisting, insulation of kiln wall 9 and the performance of sealing.
Further, described tunnel drying oven 6 includes hothouse 14 and is arranged on the air supply duct in hothouse 14
15, one end of air supply duct 15 is connected with send hot-air blower 16.Being provided for hothouse 14 of hot-air blower 16 is sent in the present embodiment
It is passed through steam, use for dry brick.
For this utility model is better achieved, the described motor sending hot-air blower 16 is frequency conversion motor.Change in the present embodiment
Frequency motor can control the air output sending hot-air blower 16, realizes the regulation to temperature in tunnel drying oven 6 it is ensured that brick bat drying
Effect.
Embodiment 1
A kind of gangue shale clinker bricks production system, the charging belt 2 being connected with batcher 1 including batcher 1, on
The other end of material belt 2 is connected with blender 3, and the port of export of blender 3 is connected with aging bunker 4, and aging bunker 4 is connected with pressure
Type machine 5, pressure forming machine 5 passes through to transport base belt connection tunnel drying oven 6, and tunnel drying oven 6 connects adobe sintering oven 7；
Described adobe sintering oven 7 includes kiln crown 8, kiln wall 9 and the service aisle encircled a city by kiln crown 8 and kiln wall 9, and service aisle is in work
Preheating section 10, furnace zone 11, soaking zone 12 and cooling section 13 are included successively on the length direction of passage.
Embodiment 2
The present embodiment, on the basis of embodiment 1, is provided with kiln temperature monitor, furnace pressure monitor in described service aisle,
Kiln temperature monitor, furnace pressure monitor are realized signal with the control system outside adobe sintering oven 7 respectively and are connected.
Embodiment 3
On the basis of embodiment 1 or embodiment 2, described kiln wall 9 includes resistance to by set gradually outside interior the present embodiment
Fire bed, heat-insulation layer, thermal insulation layer.
Embodiment 4
On the basis of embodiment 1 or embodiment 2 or embodiment 3, described tunnel drying oven 6 includes drying to the present embodiment
Room 14 and be arranged on air supply duct 15 in hothouse 14, one end of air supply duct 15 is connected with send hot-air blower 16.
Embodiment 5
On the basis of embodiment 4, the described motor sending hot-air blower 16 is frequency conversion motor to the present embodiment.
As described above, this utility model can preferably be realized.
Claims (5)
1. a kind of gangue shale clinker bricks production system it is characterised in that:
The charging belt (2) being connected with batcher (1) including batcher (1), the other end of charging belt (2) is connected with stirring
Machine (3), the port of export of blender (3) is connected with aging bunker (4), and aging bunker (4) is connected with pressure forming machine (5), pressure forming
Machine (5) passes through to transport base belt connection tunnel drying oven (6), and tunnel drying oven (6) connects adobe sintering oven (7)；Described brick
Base sintering oven (7) includes kiln crown (8), kiln wall (9) and the service aisle encircled a city by kiln crown (8) He Yaoqiang (9), and service aisle exists
Preheating section (10), furnace zone (11), soaking zone (12) and cooling section (13) are included successively on the length direction of service aisle.
2. a kind of gangue shale clinker bricks production system according to claim 1 it is characterised in that:
Be provided with kiln temperature monitor, furnace pressure monitor in described service aisle, kiln temperature monitor, furnace pressure monitor respectively with adobe
Sintering oven (7) control system outward is realized signal and is connected.
3. a kind of gangue shale clinker bricks production system according to claim 1 it is characterised in that:
Described kiln wall (9) is included by the flame retardant coating setting gradually outside interior, heat-insulation layer, thermal insulation layer.
4. a kind of gangue shale clinker bricks production system according to claim 1 it is characterised in that:
Described tunnel drying oven (6) includes hothouse (14) and is arranged on air supply duct (15) in hothouse (14), send
One end of wind pipeline (15) is connected with send hot-air blower (16).
5. a kind of gangue shale clinker bricks production system according to claim 4 it is characterised in that:
The described motor sending hot-air blower (16) is frequency conversion motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620821656.4U CN205893100U (en) | 2016-07-29 | 2016-07-29 | Gangue shale baked brick production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620821656.4U CN205893100U (en) | 2016-07-29 | 2016-07-29 | Gangue shale baked brick production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205893100U true CN205893100U (en) | 2017-01-18 |
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ID=57782389
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620821656.4U Expired - Fee Related CN205893100U (en) | 2016-07-29 | 2016-07-29 | Gangue shale baked brick production system |
Country Status (1)
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| CN (1) | CN205893100U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106082971A (en) * | 2016-07-29 | 2016-11-09 | 四川乔丰新材料科技有限公司 | Gangue shale clinker bricks production system |
-
2016
- 2016-07-29 CN CN201620821656.4U patent/CN205893100U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106082971A (en) * | 2016-07-29 | 2016-11-09 | 四川乔丰新材料科技有限公司 | Gangue shale clinker bricks production system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170118 Termination date: 20190729 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |