CN206959527U - Porcelain tendre continuous type roaster - Google Patents
Porcelain tendre continuous type roaster Download PDFInfo
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- CN206959527U CN206959527U CN201720788814.5U CN201720788814U CN206959527U CN 206959527 U CN206959527 U CN 206959527U CN 201720788814 U CN201720788814 U CN 201720788814U CN 206959527 U CN206959527 U CN 206959527U
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- heater
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- porcelain tendre
- continuous type
- foraminous conveyer
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Abstract
The utility model provides a kind of porcelain tendre continuous type roaster, including body of heater, described body of heater includes bottom wall, two side walls and roof, and body of heater is provided with the inner chamber of front and rear insertion, at least one section in body of heater is provided with hot air circulating system, and inner chamber of the hot blast that hot air circulating system is blown out along body of heater is laterally run；It is provided with one end of body of heater and converts cold wind mouth, gas extraction system is provided with the other end of body of heater.By using the structure of tunnel cave, coordinate the hot air circulating system circulated along section, and the cooling wind axially run, the temperature of different sections can be finely controlled.Compared with prior art, the power consumption of unit square rice reduces 40%, and baking time shortens 2 hours.Qualified by baking rate is lifted to 98%.In preferable scheme, by way of mesh-belt conveying, continuous operation is realized, saves human cost about 70%.Using the structure of double layer continuous net belt conveying, the production capacity in unit hour lifts 30%.
Description
Technical field
Porcelain tendre production field is the utility model is related to, particularly a kind of porcelain tendre continuous type roaster.
Background technology
Porcelain tendre construction material, also known as MCM building and ornament materials, mainly utilize calcite, the mine tailing of silica processing enterprise
Powder and the tailings of electrolytic manganese enterprise, add cement and other high polymer materials, a kind of novel building of modified machine-shaping
Material, a variety of colors, the flexible decorating material of various patterns can be copied out, can imitation wood, imitative stone material, imitative Splitting Tile, imitative ceramics
Texture.To substitute ceramic tile, coating, true mineral varnish and lithotome facing.Good with appearance, cost is relatively low, environment-friendly nothing
The advantages of pollution.Such as the A of Chinese patent literature CN 104405096 are to disclose the step that a kind of insulation and decoration imitates stone sand conglomerate
Method preparation method.The A of Chinese patent literature CN 103359995 disclose one kind and prepare environmental protection flexible porcelain tendre using red Lianhu mud
The method of tapestry brick.
There is one of drying process in porcelain tendre production process, generally use intermittent drying oven, is deposited in the prior art
The problem of be that production efficiency is relatively low.Such as the A of Chinese patent literature CN 105222535 describe a kind of porcelain tendre shaping baking
Railway carriage or compartment, including made of heat-barrier material carriage body, the gas-heating apparatus being located at outside carriage body on top surface, be located at carriage body internal backplane pair
Claim two heat dissipation cavities, the reclaiming chamber being located among carriage body inner top of distribution, heat dissipation cavity surface is provided with heat emission hole, reclaiming chamber table
Face is provided with recovery holes；Gas heating puts including a heating chamber, is located at the heating electrical filament once heated in cavity wall, air exhauster, two
Secondary heating chamber, air exhauster are connected by reheating chamber with a heating chamber, and heat dissipation cavity is connected by radiating tube with air exhauster, are returned
Receive chamber to connect with a heating chamber by recovery tube, more metal bars, metal bar one end are inlayed on the cavity wall of reheating chamber
Reheating intracavitary, the other end are stretched into outside reheating chamber；The pipe diameter that radiates is bigger than recovery pipe diameter.The program utilizes heat
Gas circulation mode of heating toasts, and baking rate effect is higher.But the structure is intermittence type drying apparatus, the handling of diskette are more
Trouble, production efficiency are relatively low.
The content of the invention
Technical problem to be solved in the utility model is to provide a kind of porcelain tendre continuous type roaster, can realize that porcelain tendre connects
Continuous production, in the scheme of optimization, the operating temperature for each subregion workshop section of control that can be automated.Dry mass is improved, is carried
Production capacity is risen, reduces human cost.
In order to solve the above technical problems, technical scheme is used by the utility model：A kind of porcelain tendre continuous type roaster,
Including body of heater, described body of heater includes bottom wall, two side walls and roof, and body of heater is provided with the inner chamber of front and rear insertion, it is characterized in that：
At least one section of body of heater is provided with hot air circulating system, and inner chamber of the hot blast that hot air circulating system is blown out along body of heater is laterally run；
It is provided with one end of body of heater and converts cold wind mouth, gas extraction system is provided with the other end of body of heater.
In preferable scheme, body of heater is from upstream to downstream and is sequentially provided with preheating section, the first dryer section, the second dryer section and cold
But section；
Gas extraction system is arranged on preheating section, and multiple hot air circulating systems are arranged on the first dryer section and the second dryer section, converted
Cold wind mouth is arranged on cooling section, and fire door is provided with the downstream of cooling section.
In preferable scheme, convert cold wind mouth and or gas extraction system be provided with blower fan.
In preferable scheme, foraminous conveyer is additionally provided with, the upper strata of foraminous conveyer passes through body of heater.
In preferable scheme, the foraminous conveyer of multilayer is additionally provided with, the upper strata of each layer foraminous conveyer passes through body of heater.
In preferable scheme, in described hot air circulating system, the air outlet of blower fan is connected with heater, heater
Air outlet below be provided with deep bead, be provided with wind deflector in the both sides of foraminous conveyer, circulate airduct and pass through deep bead and blower fan
Air inlet connects；
Or in described hot air circulating system, the air outlet of blower fan is connected with heater, the air outlet of heater
It is connected by ajutage with wind-distributing pipe, wind-distributing pipe is located at foraminous conveyer both sides, and the air inlet for circulating airduct and blower fan connects, circulation
The import of airduct is located at the top of foraminous conveyer.
In preferable scheme, one group of automatic temperature control is respectively provided with the first dryer section and the second dryer section, it is described
Automatic temperature control in, temperature sensor by amplifier with PID adjust master control set electrically connect, master control fill
Put and electrically connected by controllable silicon with heater.
In preferable scheme, automatic temperature control device is provided with cooling section, temperature sensor is by amplifier with carrying
The master control set electrical connection of PID regulations, master control set are electrically connected with converting the air intake blower fan of cold wind mouth and the induced draft fans of gas extraction system
Connect.
In preferable scheme, the foraminous conveyer of multilayer is in one end interlaced arrangement close to preheating section, conveying above
Guipure length is shorter；
It is provided with conveyer belt backward channel at the middle part of body of heater, the inner chamber of conveyer belt backward channel and body of heater separates, positioned at upper
The lower floor of the foraminous conveyer of layer passes through conveyer belt backward channel.
In preferable scheme, propulsion plant or distribution device are provided with close to one end of preheating section in foraminous conveyer.
A kind of porcelain tendre continuous type roaster provided by the utility model, by using the structure of tunnel cave, coordinates along section
The hot air circulating system of circulation, and the cooling wind axially run, can be finely controlled to the temperature of different sections.With
Prior art using the A of CN 105222535 as representative is compared, on the basis of existing batch (-type) oven, unit square rice consumption
Electricity reduces 40%, and the reduction of energy consumption, which mostlys come from, makes full use of drying waste heat to dry diskette.Baking time shortens 2 hours.Adopt
With product qualified by baking rate lifting after temperature zonal control to 98%.It is real by way of mesh-belt conveying in preferable scheme
Existing continuous operation, saves human cost about 70%.The structure conveyed using double layer continuous net belt, the production capacity in unit hour
Lifting 30%.
Brief description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and examples：
Fig. 1 is overall structure schematic front view of the present utility model.
Fig. 2 is Fig. 1 cross-sectional cut-away schematic diagram.
Fig. 3 is the structural representation of temperature automatic control.
Fig. 4 is preferred structure schematic front view of the present utility model.
Fig. 5 is Fig. 4 cross-sectional cut-away schematic diagram.
Fig. 6 is the structural representation for toasting railway carriage or compartment in the prior art.
In figure：Propulsion plant 1, gas extraction system 2, hot air circulating system 3, blower fan 31, heater 32, airduct 33 is circulated,
Deep bead 34, wind deflector 35, wind-distributing pipe 36, ajutage 37, body of heater 4, heat-insulation layer 41, conveyer belt backward channel 42, convert cold wind mouth
5, fire door 6, foraminous conveyer 7, the second foraminous conveyer 7', temperature sensor 8, porcelain tendre piece 9, preheating section a, the first dryer section b, second
Dryer section c, cooling section d.
Embodiment
In Fig. 1 ~ 5, a kind of porcelain tendre continuous type roaster, including body of heater 4, described body of heater include bottom wall, two side walls
And roof, body of heater 4 are provided with the inner chamber of front and rear insertion, the structure of similar tunnel cave, at least one section in body of heater 4 is provided with hot air circulation
System 3, inner chamber of the hot blast that hot air circulating system 3 is blown out along body of heater 4 are laterally run；
Optionally, it is provided with one end of body of heater 4 and converts cold wind mouth 5, is converted cold wind mouth 5 and be provided with the blower fan for being used for air intake, in body of heater 4
The other end be provided with gas extraction system 2, gas extraction system 2 is provided with the blower fan for exhausting.By above structure, in different workshop sections,
By the hot air circulating system 3 of setting hot blast can be made full use of to control the place section of hot air circulating system 3 and neighbouring model
Interior temperature is enclosed, and is adjusted.
In preferable scheme such as Fig. 1, body of heater 4 is from upstream to downstream and is sequentially provided with preheating section a, the first dryer section b, second dry
Dry section of c and cooling section d；
Gas extraction system 2 is arranged on preheating section a, and multiple hot air circulating systems 3 are arranged on the first dryer section b and the second dryer section
C, convert cold wind mouth 5 and be arranged on cooling section d, fire door 6 is provided with cooling section d downstream.
Thus structure, porcelain tendre piece 9 first preheating section a using the first dryer section b, the second dryer section c and cooling section d come
Hot blast is preheated, and takes full advantage of waste heat, is gradually risen using hot air circulating system 3 in the first dryer section b and the second dryer section c
Temperature, and control the drying temperature of different workshop sections.Using from airflow circulating of the cold wind mouth 5 to gas extraction system 2 is converted, realize to preheating section
A and cooling section d temperature control, and the air pressure in body of heater 4, humidity and air velocity are controlled.
In preferable scheme such as Fig. 1, foraminous conveyer 7 is additionally provided with, the upper strata of foraminous conveyer 7 passes through body of heater 4.
In preferable scheme such as Fig. 4, the foraminous conveyer of multilayer is additionally provided with, the upper strata of each layer foraminous conveyer passes through body of heater 4.It is logical
The scheme using foraminous conveyer 7 is crossed, production efficiency greatly improved.
In preferable scheme such as Fig. 2, in described hot air circulating system 3, air outlet and the heater 32 of blower fan 31 connect
Connect, deep bead 34 is provided with below the air outlet of heater 32, wind deflector 35 is provided with the both sides of foraminous conveyer 7, circulate airduct
33 are connected through deep bead 34 with the air inlet of blower fan 31；Thus structure, the wind blown out from blower fan 31, adds by heater 32
Heat, the passage along between deep bead 34 and the inwall of body of heater 4, and the porcelain tendre piece blowed on foraminous conveyer 7 is guided by wind deflector 35
9, to realize drying effect.Dried hot blast is incorporated into blower fan 31 from circulation airduct 33, to make full use of heat.The structure
It is relatively simple, it is easily installed and safeguards.
Heater 32 is resistive heating device, or induction heater.
Or as shown in Figure 5, in described hot air circulating system 3, the air outlet of blower fan 31 is connected with heater 32,
The air outlet of heater 32 is connected by ajutage 37 with wind-distributing pipe 36, and wind-distributing pipe 36 is located at the both sides of foraminous conveyer 7, circulated air
Pipe 33 is connected with the air inlet of blower fan 31, and the import of circulation airduct 33 is located at the top of foraminous conveyer 7.The structure can be realized fixed
Point air-supply, particularly suitable for using in the scheme of double-deck foraminous conveyer 7.
In preferable scheme such as Fig. 3, one group of temperature automatic control dress is respectively provided with the first dryer section b and the second dryer section c
Put, in described automatic temperature control, temperature sensor 8 is electrically connected by amplifier with the master control set adjusted with PID
Connect, master control set is electrically connected by controllable silicon with heater.Thus structure, can realize to the accurate of hot air circulating system 3
Temperature control.
In preferable scheme, automatic temperature control device is provided with cooling section d, temperature sensor is by amplifier with carrying
The master control set electrical connection of PID regulations, master control set is with converting the air intake blower fan of cold wind mouth 5 and the induced draft fans electricity of gas extraction system 2
Connection.Humidity sensor is additionally provided with, humidity sensor is electrically connected by amplifier with the master control set adjusted with PID, master control
Device electrically connects with converting the air intake blower fan of cold wind mouth 5 and the induced draft fans of gas extraction system 2.When cooling section d temperature is too high, or
Humidity in body of heater 4 is too high, then the rotating speed of the blower fan of cold wind mouth 5 or the blower fan of gas extraction system 2 is converted by control, to control body of heater
Interior temperature and humidity, and air pressure.
In preferable scheme such as Fig. 4, the foraminous conveyer of multilayer is above in one end interlaced arrangement close to preheating section a
Foraminous conveyer length it is shorter；Thus structure, it is easy to feeding.
Conveyer belt backward channel 42 is provided with the middle part of body of heater 4, the inner chamber of conveyer belt backward channel 42 and body of heater 4 separates,
Lower floor positioned at the foraminous conveyer on upper strata passes through conveyer belt backward channel 42.Thus structure, it is easy to cool down conveyer belt, to extend
Service life.
In preferable scheme, propulsion plant 1 or distribution device are provided with close to preheating section a one end in foraminous conveyer.Promote
Device 1 is the push pedal of hydraulic control, for shifting the mould that carry porcelain tendre piece 9 onto foraminous conveyer.Or directly conveying
Guipure cloth, it is directly prepared into porcelain tendre piece blank.
The above embodiments are only optimal technical scheme of the present utility model, and are not construed as limit of the present utility model
System, the technical scheme that the scope of protection of the utility model should be recorded with claim, including the technical scheme that claim is recorded
The equivalents of middle technical characteristic are protection domain.Equivalent substitution i.e. within this range is improved, also in the utility model
Protection domain within.
Claims (10)
1. a kind of porcelain tendre continuous type roaster, including body of heater（4）, described body of heater includes bottom wall, two side walls and roof, body of heater
（4）Inner chamber provided with front and rear insertion, it is characterized in that：In body of heater（4）At least one section be provided with hot air circulating system（3）, hot blast follows
Loop system（3）The hot blast of blowout is along body of heater（4）Inner chamber laterally run；
In body of heater（4）One end be provided with convert cold wind mouth（5）, in body of heater（4）The other end be provided with gas extraction system（2）.
2. a kind of porcelain tendre continuous type roaster according to claim 1, it is characterized in that：Body of heater（4）Be from upstream to downstream according to
It is secondary to be provided with preheating section（a）, the first dryer section（b）, the second dryer section（c）And cooling section（d）；
Gas extraction system（2）It is arranged on preheating section（a）, multiple hot air circulating systems（3）It is arranged on the first dryer section（b）It is dry with second
Dry section（c）, convert cold wind mouth（5）It is arranged on cooling section（d）, in cooling section（d）Downstream be provided with fire door（6）.
3. a kind of porcelain tendre continuous type roaster according to claim 1 or 2, it is characterized in that：Convert cold wind mouth（5）With or row
Gas system（2）Provided with blower fan.
4. a kind of porcelain tendre continuous type roaster according to claim 3, it is characterized in that：It is additionally provided with foraminous conveyer（7）, conveying
Guipure（7）Upper strata pass through body of heater（4）.
5. a kind of porcelain tendre continuous type roaster according to claim 3, it is characterized in that：The foraminous conveyer of multilayer is additionally provided with,
The upper strata of each layer foraminous conveyer passes through body of heater（4）.
6. a kind of porcelain tendre continuous type roaster according to claim 4 or 5, it is characterized in that：Described hot air circulating system
（3）In, blower fan（31）Air outlet and heater（32）Connection, heater（32）Air outlet below be provided with deep bead
（34）, in foraminous conveyer（7）Both sides be provided with wind deflector（35）, circulate airduct（33）Through deep bead（34）With blower fan（31）'s
Air inlet connects；
Or described hot air circulating system（3）In, blower fan（31）Air outlet and heater（32）Connection, heater
（32）Air outlet pass through ajutage（37）With wind-distributing pipe（36）Connection, wind-distributing pipe（36）Positioned at foraminous conveyer（7）Both sides, circulation
Airduct（33）With blower fan（31）Air inlet connection, circulate airduct（33）Import be located at foraminous conveyer（7）Top.
7. a kind of porcelain tendre continuous type roaster according to claim 2, it is characterized in that：In the first dryer section（b）With second
Dryer section（c）It is respectively provided with one group of automatic temperature control, in described automatic temperature control, temperature sensor（8）It is logical
Cross amplifier to electrically connect with the master control set with PID regulations, master control set is electrically connected by controllable silicon with heater.
8. a kind of porcelain tendre continuous type roaster according to claim 7, it is characterized in that：In cooling section（d）Provided with temperature certainly
Dynamic adjusting means, temperature sensor（8）Electrically connected by amplifier with the master control set with PID regulations, master control set is with converting
Cold wind mouth（5）Air intake blower fan and gas extraction system（2）Induced draft fans electrical connection.
9. a kind of porcelain tendre continuous type roaster according to claim 5, it is characterized in that：The foraminous conveyer of multilayer is close to pre-
Hot arc（a）One end interlaced arrangement, foraminous conveyer length above is shorter；
In body of heater（4）Middle part be provided with conveyer belt backward channel（42）, conveyer belt backward channel（42）With body of heater（4）Inner chamber every
Open, the lower floor positioned at the foraminous conveyer on upper strata passes through conveyer belt backward channel（42）.
10. a kind of porcelain tendre continuous type roaster according to claim 4 or 9, it is characterized in that：In foraminous conveyer close to preheating
Section（a）One end be provided with propulsion plant（1）Or distribution device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720788814.5U CN206959527U (en) | 2017-07-03 | 2017-07-03 | Porcelain tendre continuous type roaster |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720788814.5U CN206959527U (en) | 2017-07-03 | 2017-07-03 | Porcelain tendre continuous type roaster |
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| Publication Number | Publication Date |
|---|---|
| CN206959527U true CN206959527U (en) | 2018-02-02 |
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ID=61386578
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720788814.5U Active CN206959527U (en) | 2017-07-03 | 2017-07-03 | Porcelain tendre continuous type roaster |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107314653A (en) * | 2017-07-03 | 2017-11-03 | 湖北垚美软瓷有限公司 | Porcelain tendre continuous type roaster |
| CN109059528A (en) * | 2018-08-31 | 2018-12-21 | 江苏天通设备科技有限公司 | A kind of baking oven residual neat recovering system |
| WO2021042355A1 (en) * | 2019-09-06 | 2021-03-11 | 侯景忠 | Transverse conveyor of oven workstation |
| CN116026126A (en) * | 2023-02-10 | 2023-04-28 | 浙江迈格发机械有限公司 | Drying device of bearing ring |
-
2017
- 2017-07-03 CN CN201720788814.5U patent/CN206959527U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107314653A (en) * | 2017-07-03 | 2017-11-03 | 湖北垚美软瓷有限公司 | Porcelain tendre continuous type roaster |
| CN109059528A (en) * | 2018-08-31 | 2018-12-21 | 江苏天通设备科技有限公司 | A kind of baking oven residual neat recovering system |
| WO2021042355A1 (en) * | 2019-09-06 | 2021-03-11 | 侯景忠 | Transverse conveyor of oven workstation |
| CN116026126A (en) * | 2023-02-10 | 2023-04-28 | 浙江迈格发机械有限公司 | Drying device of bearing ring |
| CN116026126B (en) * | 2023-02-10 | 2023-09-29 | 浙江博雄机械有限公司 | Drying device of bearing ring |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Soft Porcelain Continuous Oven Effective date of registration: 20220815 Granted publication date: 20180202 Pledgee: Bank of China Limited by Share Ltd. Three Gorges Branch Pledgor: HUBEI YAOMEI FLEXIBLE CERAMICS CO.,LTD. Registration number: Y2022420000253 |