CN209571326U - A kind of automatic package system of intelligence magnetic core - Google Patents

A kind of automatic package system of intelligence magnetic core Download PDF

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Publication number
CN209571326U
CN209571326U CN201920545632.4U CN201920545632U CN209571326U CN 209571326 U CN209571326 U CN 209571326U CN 201920545632 U CN201920545632 U CN 201920545632U CN 209571326 U CN209571326 U CN 209571326U
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China
Prior art keywords
magnetic core
mechanical arm
balance
connect
fitting table
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Active
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CN201920545632.4U
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Chinese (zh)
Inventor
卢成刚
傅翼
杨胜麒
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SHANGHAI MEIXING ELECTRON CO Ltd
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SHANGHAI MEIXING ELECTRON CO Ltd
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Abstract

It is a kind of intelligence the automatic package system of magnetic core include: automatic tin soldering equipment, rack, magnetic core assembly or fitting table, encapsulated system, test macro and balance system.Automatic tin soldering equipment is connect by track with magnetic core assembly or fitting table, and magnetic core assembly or fitting table, encapsulated system, test macro are set in rack, and balance system is connect with rack.Wherein, automatic tin soldering equipment includes: mechanical stage, linear guide, mechanical arm, lateral transmission system, longitudinal transmission system, molten tin bath, Soldering machine and completes guide rail.For the utility model compared with traditional technology, integration function is more, and operator's quantity is greatly decreased.

Description

A kind of automatic package system of intelligence magnetic core
Technical field
The utility model relates to a kind of magnetic cores to assemble equipment, and in particular to a kind of intelligence automatic package system of magnetic core.
Background technique
Traditional transformer production technique, especially magnetic core are assembled into manual work mode, in recent years, for simple right Claim shape (such as EE type) that Automated assembly may be implemented, cost of labor can be saved;But for asymmetrical shape (such as PK type, EFD type etc.), along with the magnetic core that surface is mirror surface, the series of products for needing steel button fixed, or use artificial work Industry mode;Current each enterprise all suffers from worker at the production line and is difficult to recruit into the wage of employee ceaselessly goes up, and again results in enterprise Production cost rises steadily;Therefore there is an urgent need to research and develop a kind of intelligent magnetic core package system, to meet asymmetric, mirror surface magnetic core (PK17) automatic assembling.
To solve the above-mentioned problems, we are made that a series of improvement.
Utility model content
The purpose of the utility model is to provide a kind of automatic package systems of intelligent magnetic core, to overcome the prior art to be deposited Disadvantages mentioned above and deficiency.
The automatic package system of a kind of intelligence magnetic core characterized by comprising automatic tin soldering equipment, rack, magnetic core assembling Platform, encapsulated system, test macro and balance system, the automatic tin soldering equipment is connect by track with magnetic core assembly or fitting table, described Magnetic core assembly or fitting table, encapsulated system, test macro are set in rack, and the balance system is connect with rack;
Wherein, the automatic tin soldering equipment includes: mechanical stage, linear guide, mechanical arm, lateral transmission system, Zong Xiangchuan Dynamic system, molten tin bath, Soldering machine and completion guide rail, the mechanical stage are set to bottom end, and described linear guide one end and discharging mechanism connect It connects, the linear guide other end is connect with the operation storehouse of mechanical stage upper end, and the mechanical arm is set in operation storehouse, the machinery Arm upper end is connect by lateral cylinder with longitudinal transmission system, and the lower end two sides of the mechanical arm are connect with lateral transmission system, The transverse direction transmission system is set to operation storehouse two sides, and the molten tin bath is set on Soldering machine, and the Soldering machine is set to the bottom in operation storehouse End, the completion guide rail are set on the left of Soldering machine.
Further, the magnetic core assembly or fitting table includes: magnetic core platform, magnetic core mechanical arm, lateral magnetic core track, assembly or fitting table, group It fills platform mechanical arm and to die station, the magnetic core platform is connect by support column with rack, the magnetic core mechanical arm and assembly or fitting table connect It connects, the transverse direction magnetic core track is set to immediately ahead of magnetic core platform, and the assembly or fitting table mechanical arm is connect with assembly or fitting table, described to die station Set on the rear of lateral magnetic core track.
Further, the encapsulated system is set to the rear of die station, the encapsulated system include: transmission platform, dispenser, Gearing arm and lacquer disk(-sc), the transmission platform are set between magnetic core assembly or fitting table and dispenser, the dispenser, gearing arm It is set in rack from top to bottom with lacquer disk(-sc), the pedestal of the gearing arm is the driving device being moved forward and backward, the driver The mechanical arm connection system of tool arm is rotatable driving device.
Further, the test macro includes: industrial personal computer, testboard and fixed station, and the industrial personal computer is fixed in rack, The industrial personal computer is connect with testboard and control system, and the testboard is set between encapsulated system and balance system, the survey Test stand is equipped with fixed station.
Further, the balance system includes: balance mechanical arm, balance mechanical arm transmission system, balance and balance transmission System, the balance mechanical arm are connect with balance mechanical arm transmission system, and the balance mechanical arm transmission system is fixed on On the bracket of balance system, the balance is connect with balance transmission system, and the balance transmission system is fixed on balance system On bracket, the balance is equipped with bar shaped track.
Further, it is described to die station include: to mould fixed station, to mould mechanical arm and to mould transmission arm, it is described that mould is fixed Platform two sides are equipped with symmetrically to mould mechanical arm, the rear end being set to mould transmission arm to mould fixed station.
The utility model has the beneficial effects that
For the utility model compared with traditional technology, integration function is more, and operator's quantity is greatly decreased.
Detailed description of the invention:
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of automatic tin soldering equipment.
Fig. 3 is the structural schematic diagram of magnetic core assembly or fitting table.
Fig. 4 is the structural schematic diagram of encapsulated system and test macro.
Fig. 5 is the structural schematic diagram of balance system.
Fig. 6 is the top view of magnetic core assembly or fitting table.
Appended drawing reference:
Automatic tin soldering equipment 100, mechanical stage 110, operation 111 linear guide 120 of storehouse, mechanical arm 130, lateral transmission system 140, longitudinal transmission system 150, molten tin bath 160, Soldering machine 170 and completion guide rail 180
Rack 200, magnetic core assembly or fitting table 300, magnetic core platform 310, magnetic core mechanical arm 320, lateral magnetic core track 330, assembling Platform 340, assembly or fitting table mechanical arm 350, to die station 360, to mould fixed station 361, to mould mechanical arm 362 and to mould transmission arm 363.
Encapsulated system 400, transmission platform 410, dispenser 420, gearing arm 430 and lacquer disk(-sc) 440
Test macro 500, industrial personal computer 510, testboard 520 and fixed station 530.
Balance system 600, balance mechanical arm 610, balance mechanical arm transmission system 620, balance 630,631 and of bar shaped track Balance transmission system 640.
Discharging mechanism 700.
Specific embodiment
Below in conjunction with specific embodiment, progress explanation is made to the utility model.It should be understood that following embodiment is merely to illustrate The utility model is not for restriction the scope of the utility model.
Embodiment 1
Fig. 1 is the structural schematic diagram of the utility model.Fig. 2 is the structural schematic diagram of automatic tin soldering equipment.Fig. 3 is magnetic core group Fill the structural schematic diagram of platform.Fig. 4 is the structural schematic diagram of encapsulated system and test macro.Fig. 5 is the structural representation of balance system Figure.Fig. 6 is the top view of magnetic core assembly or fitting table.
As shown in Figure 1, a kind of intelligence automatic package system of magnetic core includes: automatic tin soldering equipment 100, rack 200, magnetic core group Platform 300, encapsulated system 400, test macro 500 and balance system 600 are filled, automatic tin soldering equipment 100 passes through track and magnetic core group Fill platform 300 connect, magnetic core assembly or fitting table 300, encapsulated system 400, test macro 500 be set to rack 200 on, balance system 600 with Rack 200 connects.
As shown in Figure 2, wherein automatic tin soldering equipment 100 includes: mechanical stage 110, linear guide 120, mechanical arm 130, cross To transmission system 140, longitudinal transmission system 150, molten tin bath 160, Soldering machine 170 and guide rail 180 is completed, mechanical stage 110 is set to bottom End, 120 one end of linear guide are connect with discharging mechanism 700, the operation storehouse of 120 other end of linear guide and 110 upper end of mechanical stage 111 connections, mechanical arm 130 are set in operation storehouse 111, and 130 upper end of mechanical arm is connected by lateral cylinder and longitudinal transmission system 150 It connecing, the lower end two sides of mechanical arm 130 are connect with lateral transmission system 140, and lateral transmission system 140 is set to operation 111 two sides of storehouse, Molten tin bath 160 is set on Soldering machine 170, and Soldering machine 170 is set to the bottom end in operation storehouse 111, is completed guide rail 180 and is set to Soldering machine 170 Left side.
As shown in figure 3, magnetic core assembly or fitting table 300 includes: magnetic core platform 310, magnetic core mechanical arm 320, lateral magnetic core track 330, assembly or fitting table 340, assembly or fitting table mechanical arm 350 and to die station 360, magnetic core platform 310 is connect by support column with rack 200, Magnetic core mechanical arm 320 is connect with assembly or fitting table 340, and lateral magnetic core track 330 is set to 310 front of magnetic core platform, and assembly or fitting table is mechanical Arm 350 is connect with assembly or fitting table 340, and the rear of lateral magnetic core track 330 is set to die station 360.
As shown in figure 4, encapsulated system 400 is set to the rear of die station 360, encapsulated system 400 include: transmission platform 410, Dispenser 420, gearing arm 430 and lacquer disk(-sc) 440, transmission platform 410 are set between magnetic core assembly or fitting table 300 and dispenser 420, Dispenser 420, gearing arm 430 and lacquer disk(-sc) 440 are set in rack 200 from top to bottom, before the pedestal of gearing arm 430 is The mechanical arm connection system of the driving device moved afterwards, gearing arm 430 is rotatable driving device.
Test macro 500 includes: industrial personal computer 510, testboard 520 and fixed station 530, and industrial personal computer 510 is fixed on rack 200 On, industrial personal computer 510 is connect with testboard 520 and control system, testboard 520 be set to encapsulated system 400 and balance system 600 it Between, testboard 520 is equipped with fixed station 530.
As shown in figure 5, balance system 600 includes: balance mechanical arm 610, balance mechanical arm transmission system 620, balance 630 With balance transmission system 640, balance mechanical arm 610 is connect with balance mechanical arm transmission system 620, balance mechanical arm transmission system 620 are fixed on the bracket of balance system 600, and balance 630 is connect with balance transmission system 640, and balance transmission system 640 is fixed In on the bracket of balance system 600, balance 630 is equipped with bar shaped track 631.
As shown in fig. 6, to die station 360 include: to mould fixed station 361, to mould mechanical arm 362 and to mould transmission arm 363, it is right 361 two sides of mould fixed station are equipped with symmetrically to mould mechanical arm 362, are set to the rear end to mould fixed station 361 to mould transmission arm 363.
The workflow of the utility model, discharging mechanism 700 is by parts transport to be processed to linear guide 120, straight line Guide rail 120 enters operation storehouse 111, lateral transmission system 140 and longitudinal drive of transmission system 150 be attached thereto mechanical arm 130 into Line position is moved.Mechanical arm 130 is displaced to the part in suitable position reception linear guide 120, and part follows the shifting of mechanical arm 130 The molten tin bath 160 moved in Soldering machine 170 carries out soldering, then cooling in 170 wind of Soldering machine.After completing soldering, mechanical arm 130 is moved It moves and completes on guide rail 180, part is moved to and is completed in guide rail 180.
It completes guide rail 180 and magnetic core is transferred to assembly or fitting table 340, magnetic core is assembled in assembly or fitting table 340, magnetic core mechanical arm 320 grab the magnetic core being placed on magnetic core platform 310, are sent to lateral magnetic core track 330, then by magnetic core towards 340 side of assembly or fitting table To transverse shifting, then magnetic core is assembled on the part of assembly or fitting table 340 by two sides simultaneously, after completing assembling, assembly or fitting table mechanical arm 350 are moved to part to die station 360, fix magnetic core to mould fixed station 361, to mould mechanical arm 362 simultaneously to solid to mould The part for determining platform 361 carries out two sides pressure, completes to fix to mould, then by being transmitted to mould transmission arm 363 to die station 360, Magnetic core is transferred to by encapsulated system 400 by the mechanical arm to die station 360 again.
Magnetic core comes transmission platform 410, and dispenser 420 obtains adhesive tape from lacquer disk(-sc) 440, the magnetic rotated to transmission platform 410 Core successively dispensing is transferred to test macro 500 by gearing arm 430 after the completion.
Industrial personal computer 510 controls the system operation of whole equipment, while connecting with testboard 520, the observation tested.It surveys Magnetic core is fixed on fixed station 530 by test stand 520 by mechanical arm, is tested.
After completing test, magnetic core is placed on balance 630 by balance mechanical arm transmission system 620 by balance mechanical arm 610 Vertical rail in, position adjustment is then carried out by the mobile balance 630 of balance transmission system 640.
Specific embodiment of the present utility model is illustrated above, but the utility model is not limited thereto, only The objective of the utility model is not departed from, the utility model there can also be various change.

Claims (6)

1. a kind of automatic package system of intelligence magnetic core characterized by comprising automatic tin soldering equipment (100), rack (200), magnetic Core assembly or fitting table (300), encapsulated system (400), test macro (500) and balance system (600), the automatic tin soldering equipment (100) it is connect by track with magnetic core assembly or fitting table (300), the magnetic core assembly or fitting table (300), encapsulated system (400), test macro (500) it is set on rack (200), the balance system (600) connect with rack (200);
Wherein, the automatic tin soldering equipment (100) includes: mechanical stage (110), linear guide (120), mechanical arm (130), transverse direction Transmission system (140), longitudinal transmission system (150), molten tin bath (160), Soldering machine (170) and completion guide rail (180), the machinery Platform (110) is set to bottom end, and described linear guide (120) one end is connect with discharging mechanism (700), and the linear guide (120) is another One end is connect with the operation storehouse (111) of mechanical stage (110) upper end, and the mechanical arm (130) is set in operation storehouse (111), described Mechanical arm (130) upper end is connect by lateral cylinder with longitudinal transmission system (150), the lower end two sides of the mechanical arm (130) It is connect with lateral transmission system (140), the transverse direction transmission system (140) is set to operation storehouse (111) two sides, the molten tin bath (160) it is set on Soldering machine (170), the Soldering machine (170) is set to the bottom end of operation storehouse (111), the completion guide rail (180) On the left of Soldering machine (170).
2. a kind of automatic package system of intelligent magnetic core according to claim 1, it is characterised in that: the magnetic core assembly or fitting table It (300) include: magnetic core platform (310), magnetic core mechanical arm (320), lateral magnetic core track (330), assembly or fitting table (340), assembly or fitting table Mechanical arm (350) and to die station (360), the magnetic core platform (310) is connect by support column with rack (200), the magnetic core Mechanical arm (320) is connect with assembly or fitting table (340), and the transverse direction magnetic core track (330) is set to immediately ahead of magnetic core platform (310), institute Assembly or fitting table mechanical arm (350) is stated to connect with assembly or fitting table (340), it is described lateral magnetic core track (330) is set to die station (360) after Side.
3. a kind of automatic package system of intelligent magnetic core according to claim 1, it is characterised in that: the encapsulated system (400) it is set to the rear to die station (360), the encapsulated system (400) includes: transmission platform (410), dispenser (420), passes Dynamic mechanical arm (430) and lacquer disk(-sc) (440), the transmission platform (410) set on magnetic core assembly or fitting table (300) and dispenser (420) it Between, the dispenser (420), gearing arm (430) and lacquer disk(-sc) (440) are set on rack (200) from top to bottom, the transmission The pedestal of mechanical arm (430) is the driving device being moved forward and backward, and the mechanical arm connection system of the gearing arm (430) is can The driving device of rotation.
4. a kind of automatic package system of intelligent magnetic core according to claim 1, it is characterised in that: the test macro It (500) include: industrial personal computer (510), testboard (520) and fixed station (530), the industrial personal computer (510) is fixed on rack (200) On, the industrial personal computer (510) connect with testboard (520) and control system, and the testboard (520) is set to encapsulated system (400) between balance system (600), the testboard (520) is equipped with fixed station (530).
5. a kind of automatic package system of intelligent magnetic core according to claim 1, it is characterised in that: the balance system It (600) include: balance mechanical arm (610), balance mechanical arm transmission system (620), balance (630) and balance transmission system (640), the balance mechanical arm (610) connect with balance mechanical arm transmission system (620), the balance mechanical arm transmission system (620) it is fixed on the bracket of balance system (600), the balance (630) connect with balance transmission system (640), the pendulum Disk transmission system (640) is fixed on the bracket of balance system (600), and the balance (630) is equipped with bar shaped track (631).
6. a kind of automatic package system of intelligent magnetic core according to claim 1, it is characterised in that: described to die station (360) Include: to mould fixed station (361), to mould mechanical arm (362) and to mould transmission arm (363), it is described to mould fixed station (361) two sides Equipped with symmetrically to mould mechanical arm (362), the rear end being set to mould transmission arm (363) to mould fixed station (361).
CN201920545632.4U 2019-04-22 2019-04-22 A kind of automatic package system of intelligence magnetic core Active CN209571326U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920545632.4U CN209571326U (en) 2019-04-22 2019-04-22 A kind of automatic package system of intelligence magnetic core

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920545632.4U CN209571326U (en) 2019-04-22 2019-04-22 A kind of automatic package system of intelligence magnetic core

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CN201920545632.4U Active CN209571326U (en) 2019-04-22 2019-04-22 A kind of automatic package system of intelligence magnetic core

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111243847A (en) * 2020-02-28 2020-06-05 浙江春晖磁电科技有限公司 Automatic production line for high-permeability magnetic cores

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111243847A (en) * 2020-02-28 2020-06-05 浙江春晖磁电科技有限公司 Automatic production line for high-permeability magnetic cores

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