CN203265952U - Jacking trolley for cantilever crane production line - Google Patents

Jacking trolley for cantilever crane production line Download PDF

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Publication number
CN203265952U
CN203265952U CN 201320203206 CN201320203206U CN203265952U CN 203265952 U CN203265952 U CN 203265952U CN 201320203206 CN201320203206 CN 201320203206 CN 201320203206 U CN201320203206 U CN 201320203206U CN 203265952 U CN203265952 U CN 203265952U
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China
Prior art keywords
jacking
plate
lifting
lifting body
guide rail
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CN 201320203206
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Chinese (zh)
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侯润石
王胜华
魏秀权
唐俊
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Hangzhou Science And Technology Ltd Of Kai Erda Robot
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Hangzhou Science And Technology Ltd Of Kai Erda Robot
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Abstract

The utility model relates to a jacking trolley for a cantilever crane production line. The jacking trolley can automatically finish assembling operation of a bottom of a cantilever crane and has the advantages of being high in work efficiency, convenient to use, capable of reducing labor intensity of operators and capable of meeting production requirements. The technical scheme is that the jacking trolley for the cantilever crane production line is characterized by comprising a horizontally-distributed trolley frame, a walking mechanism arranged at the lower portion of the trolley frame, a jacking support distributed above the trolley frame, an integrated jacking mechanism installed on the trolley frame and used for jacking the jacking support upwards, an initial locating mechanism installed on the jacking support, at least one clamping mechanism, at least one jacking mechanism, at least one secondary jacking mechanism and an electric control box for controlling movement of all the mechanisms.

Description

The jacking trolley of jib production line
Technical field
The utility model relates to a kind of jib automatic assembly line, and specifically the jacking trolley in the jib automatic assembly line, belong to the numerical controlled machinery technical field.
Background technology
In the heavy-duty machineries such as arm derrick crane, concrete pump truck, the effect of jib is for mass transport provides enough height to satisfy construction requirement, is the important component part of equipment.Above-mentioned arm derrick crane, concrete pump truck generally include sequentially hinged jib of more piece, each joint jib forms (as shown in Figure 19-21) by top board, base plate, two blocks of side plates and gusset, wherein top board, base plate and two blocks of side plates are combined to form a casing and firm welding, gusset plays the effect of gaining in strength in casing as frame welding, make jib can bear larger active force in the course of the work.
the group case of above-mentioned jib and welding process are at present usually by completing manually, during production, two blocks of side plates are positioned at the top of base plate, after welding process in base plate is lifted (lever up by hand or with simple frock lifting) from workbench piecemeal, because the length of single-unit jib can reach 15 meters, wherein the thickness of base plate is the 6mm left and right, therefore thereby base plate is than the curve that is easier to be bent applying side plate edge, but the labour intensity that should operate is larger, qualification to operating personnel requires higher, and need to expend the long time, production efficiency has much room for improvement.
For the problems referred to above, the applicant proposes to design a kind of jacking trolley for the jib production work, substitutes manually to carry out aforementioned group of case work, to satisfy the Production requirement of enterprise; In addition, common jib approximately has 9 kinds of different specifications, how to make the jacking trolley of design satisfy simultaneously the jib production requirement of all size, becomes urgent problem.
The utility model content
The purpose of this utility model is the deficiency that overcomes in the above-mentioned background technology, a kind of jacking trolley of jib production line is provided, this jacking trolley should be able to automatically be completed the base plate group case operation of jib, have simultaneously high efficiency, characteristics easy to use, thereby the reduction labor intensity of operating staff satisfies production requirement.
For realizing above purpose, the utility model has adopted following technical scheme:
The jacking trolley of jib production line, it is characterized in that: described dolly comprises the vehicle frame of lateral arrangement, be arranged on the walking mechanism of vehicle frame bottom, be arranged in the lifting support of vehicle frame top, be arranged on vehicle frame and be used for the whole lifting mechanism of the described lifting support of pushing tow up, be arranged on initial positioning mechanism, at least one clamp mechanism, at least one lifting body, at least one secondary lifting body on described lifting support, and the electric cabinet of controlling above-mentioned each mechanism kinematic.
Described walking mechanism comprises the some groups of road wheels with jib production line guide rail, and wherein at least one group of road wheel disposes drive motors to drive jacking trolley along guide rail movement, also has at least one group of road wheel to be provided with electricity-loss braking device to realize position brake.
Described whole lifting mechanism comprises a raising plate by the screw lift driving; Described screw lift is arranged on vehicle frame, the output screw mandrel of screw lift is vertically arranged up, its top is fixed wtih described raising plate, raising plate leans the bottom surface at the lifting support, the lower surface of raising plate is fixed wtih at least two axis of guides that overhang layout, is equipped with on vehicle frame with the linear bearing of two axis of guides couplings to keep raising plate up and down vertical motion.
Described initial positioning mechanism, comprise the mounting bracket that is fixed on the lifting support, be fixed on line slideway on this mounting bracket, be arranged on positioning tie bar on this line slideway by slide block, and drive the initial alignment hydraulic cylinder that this positioning tie bar moves along line slideway; Described positioning tie bar is vertically arranged up, line slideway and described jib production line guide rail parallel layout.
Described clamp mechanism, comprise a clamp mechanism raising plate by the clamp mechanism Driven by Hydraulic Cylinder, a pair ofly be arranged on clamp on the clamp mechanism raising plate, be arranged on the electromagnet on clamp by guide rail slide block mechanism, and drive the leading screw and nut mechanism that described a pair of clamp moves along clamping guide-rail;
Described clamp mechanism hydraulic cylinder vertically is arranged on the lifting support up, the top of its piston rod is installed with described clamp mechanism raising plate, the lower surface of clamp mechanism raising plate is fixed wtih at least two axis of guides that overhang layout, is equipped with on the lifting support with the linear bearing of two axis of guides couplings to keep clamp mechanism raising plate up and down vertical motion;
The upper surface of clamp mechanism raising plate is fixed wtih described clamping guide-rail, and the bottom of clamp is arranged on clamping guide-rail by slide block; The bottom of two clamps also is separately installed with the feed screw nut, has a clamping screw mandrel and the feed screw nut of two clamps to coordinate to drive two clamps and does to clamp action along clamping guide-rail; Described clamping screw mandrel and clamping guide-rail are arranged in parallel, and perpendicular to jib production line guide rail.
Described clamp mechanism, comprise the clamp mechanism jacking bottom plate that driven by screw lift, by the whole lifting plate of the clamp mechanism of clamp mechanism Driven by Hydraulic Cylinder, be arranged on clamp mechanism raising plate on the whole lifting plate of this clamp mechanism, a pair ofly be arranged on clamp on the clamp mechanism raising plate, be arranged on the electromagnet on clamp by guide rail slide block mechanism by rotating shaft, and drive the leading screw and nut mechanism that described a pair of clamp moves along clamping guide-rail;
Be fixed with two riser guides of vertical layout on the lifting support of screw lift both sides, also be fixed with two riser guides of vertical layout on the clamp mechanism jacking bottom plate of clamp mechanism hydraulic cylinder both sides; Guide rail on the clamp mechanism jacking bottom plate coordinates with guide rail on the lifting support by slide block, slides up and down along the guide rail on the lifting support at clamp mechanism jacking bottom plate under the driving of screw lift; The lower surface of the whole lifting plate of clamp mechanism is fixed wtih at least two poles that overhang layout, be fixed wtih respectively the slide block that coordinates with the riser guide of clamp mechanism jacking bottom plate both sides on two poles, the whole lifting plate of clamp mechanism riser guide along jacking bottom plate both sides under the driving of hydraulic cylinder slides up and down;
Described clamp mechanism raising plate is arranged on the mount pad of the whole lifting plate top surface of clamp mechanism by rotating shaft, and can make around the shaft small angle oscillation; Described clamp mechanism hydraulic cylinder vertically is arranged on the clamp mechanism jacking bottom plate up, and the whole lifting plate of the top of its piston rod and clamp mechanism is hinged to promote the whole lifting plate motion of clamp mechanism;
The upper surface of clamp mechanism raising plate is fixed wtih described clamping guide-rail, and the bottom of clamp is arranged on clamping guide-rail by slide block; The bottom of two clamps also is separately installed with the feed screw nut, has a clamping screw mandrel and the feed screw nut of two clamps to coordinate to drive two clamps and does to clamp action along clamping guide-rail; Described clamping screw mandrel and clamping guide-rail are arranged in parallel, and perpendicular to jib production line guide rail.
A described lifting body, comprise by the whole lifting plate of the lifting body of a jacking Driven by Hydraulic Cylinder, be arranged on lifting body raising plate on the whole lifting plate of this lifting body, be arranged at least one pair of jacking head on the lifting body raising plate by guide rail slide block mechanism by rotating shaft, and drive described jacking head along the leading screw and nut mechanism of a jacking guide rail movement;
Described lifting body raising plate is arranged on the mount pad of the whole lifting plate top surface of lifting body by rotating shaft, and can make around the shaft small angle oscillation; Described jacking hydraulic cylinder vertically is arranged on the lifting support up, and the top of its piston rod was passed through after the whole lifting plate of lifting body hinged with the rotating shaft of lifting body raising plate; The lower surface of the whole lifting plate of lifting body is fixed wtih at least two axis of guides that overhang layout, is equipped with on the lifting support with the linear bearing of two axis of guides couplings to keep the whole lifting plate of lifting body up and down vertical motion;
The upper surface of lifting body raising plate is fixed wtih a described jacking guide rail, and the bottom of jacking head is arranged on jacking guide rail by slide block; The bottom of jacking head also is equipped with the feed screw nut, has a jacking screw mandrel and the feed screw nut of jacking head to coordinate to drive the jacking head and moves along a jacking guide rail; A described jacking screw mandrel and a jacking guide rail parallel layout, and perpendicular to jib production line guide rail.
A described lifting body, comprise the jacking bottom plate that driven by screw lift, by the whole lifting plate of the lifting body of a jacking Driven by Hydraulic Cylinder, be arranged on lifting body raising plate on the whole lifting plate of this lifting body, be arranged at least one pair of jacking head on the lifting body raising plate by guide rail slide block mechanism by rotating shaft, and drive described jacking head along the leading screw and nut mechanism of a jacking guide rail movement;
Be fixed with two riser guides of vertical layout on the lifting support of screw lift both sides, also be fixed with two riser guides of vertical layout on the jacking bottom plate of jacking hydraulic cylinder both sides; Guide rail on jacking bottom plate coordinates with guide rail on the lifting support by slide block, slides up and down along the guide rail on the lifting support at jacking bottom plate under the driving of screw lift; The lower surface of the whole lifting plate of lifting body is fixed wtih at least two poles that overhang layout, be fixed wtih respectively the slide block that coordinates with the riser guide of jacking bottom plate both sides on two poles, the whole lifting plate of lifting body riser guide along jacking bottom plate both sides under the driving of hydraulic cylinder slides up and down;
Described lifting body raising plate is arranged on the mount pad of the whole lifting plate top surface of lifting body by rotating shaft, and can make around the shaft small angle oscillation; Described jacking hydraulic cylinder vertically is arranged on jacking bottom plate up, and the whole lifting plate of the top of its piston rod and lifting body is hinged to promote the whole lifting plate motion of lifting body;
The upper surface of lifting body raising plate is fixed wtih a described jacking guide rail, and the bottom of jacking head is arranged on jacking guide rail by slide block; The bottom of jacking head also is equipped with the feed screw nut, has a jacking screw mandrel and the feed screw nut of jacking head to coordinate to drive the jacking head and moves along a jacking guide rail; A described jacking screw mandrel and a jacking guide rail parallel layout, and perpendicular to jib production line guide rail.
A described lifting body, comprise by the whole lifting plate of the lifting body of a jacking Driven by Hydraulic Cylinder, be arranged on lifting body raising plate on the whole lifting plate of this lifting body, be arranged at least one pair of jacking head on the lifting body raising plate by guide rail slide block mechanism by rotating shaft, and drive described jacking head along the leading screw and nut mechanism of a jacking guide rail movement;
Be fixed with two riser guides of vertical layout on the lifting support of jacking hydraulic cylinder both sides, the lower surface of the whole lifting plate of lifting body is fixed wtih at least two poles that overhang layout, be fixed wtih respectively the slide block that coordinates with riser guide on two poles, the whole lifting plate of lifting body slides up and down along riser guide under the driving of hydraulic cylinder;
Described lifting body raising plate is arranged on the mount pad of the whole lifting plate top surface of lifting body by rotating shaft, and can make around the shaft small angle oscillation; Described jacking hydraulic cylinder vertically is arranged on jacking bottom plate up, and the whole lifting plate of the top of its piston rod and lifting body is hinged to promote the whole lifting plate motion of lifting body;
The upper surface of lifting body raising plate is fixed wtih a described jacking guide rail, and the bottom of jacking head is arranged on jacking guide rail by slide block; The bottom of jacking head also is equipped with the feed screw nut, has a jacking screw mandrel and the feed screw nut of jacking head to coordinate to drive the jacking head and moves along a jacking guide rail; A described jacking screw mandrel and a jacking guide rail parallel layout, and perpendicular to jib production line guide rail.
A described lifting body, comprise one be arranged on fixed mount on the lifting support, by the whole lifting plate of the lifting body of a jacking Driven by Hydraulic Cylinder, be arranged at least one pair of jacking head of the whole lifting plate top surface of this lifting body;
A described jacking hydraulic cylinder is arranged on the lifting support, and its piston rod vertically arranges up, and it is hinged with the bottom surface of lifting body integral body lifting plate that described fixed mount is passed on the top of piston rod; The bottom surface of the whole lifting plate of lifting body is fixed wtih at least two axis of guides that overhang layout, is equipped with on fixed mount with the linear bearing of two axis of guides couplings to keep the whole lifting plate of lifting body up and down vertical motion.
Described secondary lifting body, comprise a secondary lifting body raising plate that is driven by screw lift, a pair ofly be arranged on clamp on the lifting body raising plate by guide rail slide block mechanism, and drive described a pair of clamp along the leading screw and nut mechanism of secondary jacking guide rail movement;
Described screw lift is arranged on the lifting support, the output screw mandrel of screw lift is vertically arranged up, its top is fixed wtih described secondary lifting body raising plate, the lower surface of secondary lifting body raising plate is fixed wtih at least two axis of guides that overhang layout, is equipped with on the lifting support with the linear bearing of two axis of guides couplings to keep raising plate up and down vertical motion;
The upper surface of secondary lifting body raising plate is fixed wtih described secondary jacking guide rail, and the bottom of clamp is arranged on secondary jacking guide rail by slide block; The bottom of two clamps also is separately installed with the feed screw nut, has a secondary jacking screw mandrel and the feed screw nut of two clamps to coordinate to drive two clamps and does to clamp action along secondary jacking guide rail; Described secondary jacking screw mandrel and secondary jacking guide rail parallel layout, and perpendicular to jib production line guide rail.
A jacking screw mandrel in clamping screw mandrel in described clamp mechanism, lifting body, the secondary jacking screw mandrel in the secondary lifting body are respectively by a fluid motor-driven.
Two risers that described jacking head is arranged in parallel, and the jacking roller that is arranged on two riser upper ends by rotating shaft.
Operation principle of the present utility model is:
Jacking trolley and straddle truck, side plate group are to frock, positioner interoperation step:
Jacking trolley coordinates with the straddle truck frock, the base plate that assembly welding is good lifts to jacking trolley from the protheca station, straddle truck is to adopt beam type structure, and the driven by servomotor ball screw type elevator drives the frock that the electromagnet sucker is housed and draws workpiece, all around moves up and down;
1. straddle truck picks up from the front station base plate that assembly welding is good (how the base plate that assembly welding is good omits from the process that the protheca station picks up, after following article straddle truck picks up workpiece how with the flow process that coordinates of jacking trolley), with the base plate assembly along rail moving to the casing group to station;
2. after arriving casing assembling station, straddle truck crossbeam transverse shifting moves to jacking trolley top (position of dolly longitudinal direction is pre-set position, and namely flow process of same workpiece is covered, the initial position that dolly returns) with base plate;
3. in the local time that the straddle truck cross beam movement is to the jacking trolley, the straddle truck crossbeam drops to assigned address;
4. after straddle truck drops to assigned address, the whole lifting mechanism of jacking trolley is with the lifting support jack-up that makes progress, the jacking head of a lifting body rises to peak, the secondary lifting body rises to assigned address, this moment, each lifting body all touched the base plate workpiece, secondary lifting body and clamp mechanism clamp action, the width left and right clamps the base plate workpiece, the outage of straddle truck electromagnet, the base plate workpiece falls on jacking trolley, this moment each lifting body and the lifting support original position that all falls back, the electromagnet of secondary lifting body gets electric, hold the base plate face, at this moment, the straddle truck crossbeam rises, laterally regain, and move to the protheca station and prepare to carry out next action,
So far, the interoperation of jacking trolley and straddle truck is completed;
5. need this moment manually the perpendicular gusset on base plate, horizontal bar board component to be welded up;
Straddle truck omits coordinating herein of frock with the side plate group, and straddle truck is with on left side plate device for hoisting biside plate frock;
6. this moment, casing group case preparation was substantially complete, the action of base plate initial alignment, base plate is moved to needed position, large end location, be that the U-shaped groove that the pull bar of initial positioning mechanism catches on base plate moves to assigned address, the clamp of secondary lifting body and electromagnet be in all the time clamp and electric magnetic state;
7. this moment, the side plate group turn to the upright position to frock by horizontal level;
8. the side plate frock that is turned to plumbness moves the arrival assigned address to the centre, namely left side plate moves to horizontal bar Board position (the horizontal bar plate is namely that casing is strengthened gusset, also can be used as spacing that left side plate moves simultaneously);
9. dolly lifting this moment support is raised to the highest;
10. be starting point by the secondary lifting body, successively each lifting body lifting put in place, make the base plate side plate of tightly fitting;
11. robot carries out automatic welding, and base plate and plate-side plate welding is firm;
after 12. welding is completed, the side plate group is not loose to the frock electromagnet, clamped position is constant, this moment is by the absorption affinity of side plate group to the frock electromagnet, and the side plate group is to the clamping force of frock, the situation that makes workpiece keep welding to complete, the clamp of secondary lifting body unclamps afterwards, the lifting support drops to extreme lower position, this moment, jacking trolley broke away from workpiece fully, except the secondary lifting body, other lifting body all drops down onto low level, jacking trolley vertically moves, make jacking trolley move to the centralized positioning position by large end location, the position that this moment, the secondary lifting body designed in advance according to system, tightly hold workpiece with servomotor accurate adjustment to secondary lifting body, electromagnet outage loss of excitation, the side plate group is returned frock former road, so far, the casing action that accesses after assembly welding of large switching center9 location, end location and jacking trolley is completed,
13. jacking trolley is vertically walked, and workpiece is transported to next station;
after 14. dolly longitudinally moves to next station desired location, two-seater positioner beam integral body drops to the precalculated position, jacking trolley lifting support rises to precalculated position (servo system control), the secondary lifting body rises to precalculated position (servo system control), the swivel mount that be arranged on crossbeam this moment rotates to the good casing of assembly welding, promote to hook and get workpiece, rise to the precalculated position, step up the centering body action after completing, make the axis of workpiece be in positioner crossbeam center, the positioner crossbeam rises overally to the welding position, positioner accesses workpiece and completes, complete smoothly handing-over with jacking trolley, this moment, jacking trolley was back to by former road the initial position that upper cover station accesses base plate,
Be exactly more than the complete course of work of jacking trolley in the jib production line.
The beneficial effects of the utility model are: the utility model utilizes whole lifting mechanism with the lifting of lifting support, each jacking head carries out a lifting, the secondary lifting body carries out the secondary jacking, thereby make each jacking head to apply jacking force upwards to base plate according to the base curve of biside plate, make base plate fit the preferably base of side plate, facilitate welding robot to weld, Product Precision is high; Whole process automation degree is high, can coordinate the action of side plate automatically to complete the group case work of jib, simultaneously with respect to manual operations, operating efficiency improves, operates also easy greatly, thereby the reduction labor intensity of operating staff is conducive to factory and reduces production costs, and satisfies production requirement.
Description of drawings
Fig. 1 is that total assembling structure master of the present utility model looks schematic diagram.
Fig. 2 is perspective view of the present utility model.
Fig. 3 is the main TV structure schematic diagram of vehicle frame in Fig. 1.
Fig. 4 is the perspective view of 2A section lifting support in Fig. 1.
Fig. 5 is the perspective view of 2B section lifting support in Fig. 1.
Fig. 6 is the structural representation of whole lifting mechanism in the utility model.
Fig. 7-1st, the structural representation of initial positioning mechanism in the utility model.
Fig. 7-2nd, the left TV structure schematic diagram of Fig. 7-1.
Fig. 8 is the schematic diagram of the structure one of clamp mechanism in the utility model.
Fig. 9 is the schematic diagram of the structure two of clamp mechanism in the utility model.
Figure 10 is the schematic diagram of the structure one of a lifting body in the utility model.
Figure 11 is the schematic diagram of the structure two of a lifting body in the utility model.
Figure 12 is the schematic diagram of the structure three of a lifting body in the utility model.
Figure 13 is the schematic diagram of the structure four of a lifting body in the utility model.
Figure 14 is the left TV structure schematic diagram of Figure 13.
Figure 15 is the structural representation of secondary lifting body in the utility model.
Figure 16 is the left TV structure schematic diagram of Figure 15.
Figure 17 is the assembling schematic diagram (G direction in Figure 12) of hydraulic motor and each screw mandrel in Fig. 8-Figure 16.
Figure 18 is the structural representation of traveling wheel of trolley in the utility model.
Figure 19 is one of the group case status architecture schematic diagram of jib embodiment 1 (initial alignment position).
Figure 20 is two (position fixing process) of the group case status architecture schematic diagram of jib embodiment 1.
Figure 21 is the group case status architecture schematic diagram (final position location) of jib embodiment 2.
Annotate: for knowing expression structure, in figure, each mechanism has been carried out amplification in various degree.
The specific embodiment
Below in conjunction with Figure of description, the utility model is described in further detail, but the utility model is not limited to following examples.
As shown in Figure 1 and Figure 2, the jacking trolley of jib production line, it is characterized in that: described dolly comprises the vehicle frame 1 of lateral arrangement, be arranged on the walking mechanism 9 of vehicle frame bottom, be arranged in the lifting support 2 of vehicle frame top, be arranged on vehicle frame and be used for the whole lifting mechanism 4 of the described lifting support of pushing tow up, be arranged on initial positioning mechanism 6, at least one clamp mechanism 5, at least one lifting body 3, at least one secondary lifting body 7 on described lifting support, and the electric cabinet of controlling above-mentioned each mechanism kinematic.
As shown in Figure 3, described vehicle frame is welded by section bars such as rectangular tube, square tubes, because long minute two sections welding processing of length are made, the as a whole use of rear connection completes, skeleton as whole dolly, as the mounting bracket of each functional part of dolly, be the basis of realizing required function simultaneously.
As Fig. 4, shown in Figure 5, described lifting support is by rectangular tube, sheet material etc. are welded, because long minute two sections welding processing of length are made (2A section, 2B section), this structure is workpiece difform according to each, angle of bend, small end shape, end location switching center9 locates greatly, and satisfy that Production requirement determines, and improving production efficiency when completing function, integral elevating saves time than independent lifting.Its effect: 1) as the mounting bracket of each jacking parts; 2) as the brace summer of lifting as a whole; 3) as the installing rack of initial alignment; When 4) accessing materials and parts, lifting is used.
Described walking mechanism, comprise some groups with the road wheel of jib production line guide rail (comprise at least one group of driving wheel and at least one group of band-type brake wheel, all the other are driven support wheel).Jib production line guide rail is positioned at following conveying hole, earth's surface, runs through whole production line, is the hinge that station is connected with station spare, is also that the walking of this cover jacking trolley is supported, and is being connected this cover jacking trolley and from the casing group, station is being run to the welding box body station.
In the above line travelling wheel, driving wheel disposes and drives servomotor, planetary reducer, gear, mounting bracket etc., the power (making jacking trolley advance along jib production line guide rail) of vertical carrying capacity is provided to dolly, and effect: a. makes dolly be delivered to next station by the side plate group to frock; B. the power of large end location switching center9 location provides the unit; C. vertically finely tune power the unit is provided; 1 group of driving wheel is arranged in Fig. 1, Fig. 2.
As shown in figure 18, driven support wheel is comprised of bearing block 9-2, axle 9-3, roller 9-1, and its effect is to support the dolly that reaches 15m, guarantee stressedly evenly to reduce distortion, also have guide effect, sideslip when preventing that dolly from vertically walking has 7 groups of driven support wheels in Fig. 1.
Band-type brake wheel is by casing is installed, road wheel, electricity-loss braking device 8 forms, its effect is exactly to realize accurately location under the control of electric cabinet, guarantees that the dolly present position of vertically walking is the needed position of function, in Fig. 2 altogether 4 groups symmetrical.
Be pointed out that, above-mentioned walking mechanism is only done simple introduction for existing ripe mechanism at this, and walking mechanism can adopt existing mature technology scheme to realize the walking of dolly.
As shown in Figure 6, described whole lifting mechanism comprises a raising plate A1 by screw lift A6 driving; Described screw lift is arranged on vehicle frame 1, the output screw mandrel A4 of screw lift vertically arranges up, its top is fixed wtih described raising plate, raising plate leans the bottom surface at the lifting support, the lower surface of raising plate is fixed wtih two axis of guide A3 that overhang layout, is equipped with on vehicle frame with the linear bearing A2 of two axis of guides couplings to keep raising plate up and down vertical motion.
Screw lift is under the driving of servomotor A5, and its output screw mandrel moves up, thereby the raising plate pushing tow is got up.The utility model can be provided with according to the length of dolly a plurality of whole lifting mechanisms (four whole lifting mechanisms are arranged in Fig. 1).
As shown in Fig. 7-1 and Fig. 7-2, described initial positioning mechanism, comprise the mounting bracket B1 that is fixed on the lifting support, be fixed on line slideway B3 on this mounting bracket, be arranged on positioning tie bar B5 on this line slideway by slide block B 4, and drive the initial alignment hydraulic cylinder B2 that this positioning tie bar moves along line slideway; Described positioning tie bar is vertically arranged up, line slideway and described jib production line guide rail parallel layout.Initial positioning mechanism positions base plate, and base plate is made up according to the side plate position, satisfies the required precision of jib casing group case; During use, the U-shaped groove that the pull bar of initial positioning mechanism catches on base plate moves to assigned address, completes location action.the effect of initial positioning mechanism is: left plate 12, right plate is by large end location, two macropore 12-1 on side plate namely, the workpiece of each specification is not always the case, after the large end of biside plate is located, the position of side plate has just been determined, the position of jacking trolley also is parked in corresponding position, when base plate is lifted on jacking trolley, in order to determine the relative position of base plate and side plate, just need to be by the positioning tie bar on initial positioning mechanism, pull the U-shaped groove 11-1 on base plate to move to extreme position, in other words, the extreme position of initial alignment hydraulic cylinder is exactly the relative position of base plate and side plate, it is all to move to realize the location toward same direction that the base plate of jib is located, as shown in arrow in Figure 20.
According to the height of retaining part, require clamp mechanism to have the stroke of differing heights, therefore described clamp mechanism has following two kinds of structures (two kinds of structures can be used separately, the use of also can arranging in pairs or groups).
Structure one; As shown in Figure 8, described clamp mechanism, comprise a clamp mechanism raising plate C3 who is driven by clamp mechanism hydraulic cylinder C7, a pair ofly be arranged on clamp C1 on the clamp mechanism raising plate, be arranged on the electromagnet (omit in figure and do not draw) on clamp by guide rail slide block mechanism, and drive the leading screw and nut mechanism that described a pair of clamp moves along clamping guide-rail;
Described clamp mechanism hydraulic cylinder vertically is arranged on lifting support 2 up, the top of its piston rod is installed with described clamp mechanism raising plate, the lower surface of clamp mechanism raising plate is fixed wtih four of at least two axis of guide C6(recommend adoptions that overhang layout), be equipped with on the lifting support with the linear bearing C4 of two axis of guides couplings to keep clamp mechanism raising plate up and down vertical motion;
The upper surface of clamp mechanism raising plate is fixed wtih described clamping guide-rail C8, and the bottom of clamp is arranged on clamping guide-rail by slide block C9; The bottom of two clamps also is separately installed with feed screw nut C10, has a clamping screw mandrel C2 to coordinate to drive two clamps with the feed screw nut of two clamps and does to clamp action along clamping guide-rail; Described clamping screw mandrel and clamping guide-rail are arranged in parallel, and perpendicular to jib production line guide rail.
The piston rod elongation of clamp mechanism hydraulic cylinder, with the clamp mechanism raising plate jack-up that makes progress, drive two clamp liftings, clamp is after touching base plate, thereby can be subject to the resistance of base plate according to the shape small angle oscillation of base plate, be led by the axis of guide in this process; Clamp afterwards screw mandrel and rotate under the driving of hydraulic motor C5, drive two clamps and close up, the while electromagnet gets electric, when clamping base plate, base plate is adsorbed firmly.
Structure two; As shown in Figure 9, described clamp mechanism, the whole lifting plate of the clamp mechanism D15 that comprises the clamp mechanism jacking bottom plate D11 that driven by screw lift D10, driven by clamp mechanism hydraulic cylinder D8, be arranged on clamp mechanism raising plate D14 on the whole lifting plate of this clamp mechanism, a pair ofly be arranged on clamp D1 on the clamp mechanism raising plate, be arranged on the electromagnet (omit and do not draw) on clamp by guide rail slide block mechanism by rotating shaft D 13, and drive the leading screw and nut mechanism that described a pair of clamp moves along clamping guide-rail;
Be fixed with two riser guide D6 of vertical layout on the lifting support of screw lift both sides, also be fixed with two riser guides of vertical layout on the clamp mechanism jacking bottom plate of clamp mechanism hydraulic cylinder both sides; Guide rail on the clamp mechanism jacking bottom plate coordinates with guide rail on lifting support 2 by slide block D7, slides up and down along the guide rail on the lifting support at clamp mechanism jacking bottom plate under the driving of screw lift; The lower surface of the whole lifting plate of clamp mechanism is fixed wtih four of at least two pole D12(recommend adoptions that overhang layout, four poles can be interconnected to form a more stable support), be fixed wtih respectively the slide block D7 that coordinates with the riser guide of clamp mechanism jacking bottom plate both sides on two poles, the whole lifting plate of clamp mechanism riser guide along jacking bottom plate both sides under the driving of hydraulic cylinder slides up and down;
Described clamp mechanism raising plate is arranged on the mount pad of the whole lifting plate top surface of clamp mechanism by rotating shaft D 13, and can make around the shaft small angle oscillation and (can limited step be set in the hinged place of mount pad, clamp mechanism raising plate and rotating shaft, force angle of oscillation in ± 10 degree scopes, conventional structure, do not describe in detail, the mechanism of all the other small angle oscillations is identical therewith); Described clamp mechanism hydraulic cylinder vertically is arranged on the clamp mechanism jacking bottom plate up, and the whole lifting plate of the top of its piston rod and clamp mechanism is hinged to promote the whole lifting plate motion of clamp mechanism;
The upper surface of clamp mechanism raising plate is fixed wtih described clamping guide-rail D4, and the bottom of clamp is arranged on clamping guide-rail by slide block D3; The bottom of two clamps also is separately installed with feed screw nut D2, has a clamping screw mandrel D16 to coordinate to drive two clamps with the feed screw nut of two clamps and does to clamp action along clamping guide-rail; Described clamping screw mandrel and clamping guide-rail are arranged in parallel, and perpendicular to jib production line guide rail.
Screw lift is worked under the driving of servomotor D9, and with the jacking bottom plate lifting, clamp mechanism hydraulic cylinder and clamp all are lifted, and are led by the riser guide on the lifting support in this process; The piston rod of clamp mechanism hydraulic cylinder D5 elongation afterwards, with clamp lifting again, clamp after touching base plate, thereby can be subject to the resistance of base plate according to the shape small angle oscillation of base plate, the riser guide by clamp mechanism jacking bottom plate both sides in this process leads; Then clamp screw mandrel and rotate under the driving of hydraulic motor, drive two clamps and close up, the while electromagnet gets electric, when clamping base plate, base plate is adsorbed firmly.
In like manner, camber line according to the side plate base, each position height of base plate is incomplete same, require each lifting body to have the stroke of differing heights, therefore described clamp mechanism has following four kinds of embodiments (four kinds of structures can be chosen any one kind of them and be used separately, also can select two or more collocation to use).
Structure one; As shown in figure 10, a described lifting body, comprise the whole lifting plate of the lifting body E10 that driven by jacking hydraulic cylinder E9, be arranged on lifting body raising plate E11 on the whole lifting plate of this lifting body, be arranged at least one pair of jacking E1 on the lifting body raising plate by guide rail slide block mechanism by rotating shaft E5, and drive described jacking head along the leading screw and nut mechanism of a jacking guide rail movement;
Described lifting body raising plate is arranged on the mount pad E6 of the whole lifting plate top surface of lifting body by rotating shaft E5, and can make around the shaft small angle oscillation (in ± 10 degree scopes); Described jacking hydraulic cylinder vertically is arranged on lifting support 2 up, and the top of its piston rod was passed through after the whole lifting plate of lifting body hinged with the rotating shaft of lifting body raising plate; The lower surface of the whole lifting plate of lifting body is fixed wtih four of at least two axis of guide E8(recommend adoptions that overhang layout), be equipped with on the lifting support with the linear bearing E7 of two axis of guides couplings to keep the whole lifting plate of lifting body up and down vertical motion;
The upper surface of lifting body raising plate is fixed wtih a described jacking guide rail E12, and the bottom of jacking head is arranged on jacking guide rail by slide block E4; The bottom of jacking head also is equipped with feed screw nut E2, has a jacking screw mandrel E3 to coordinate to drive the jacking head with the feed screw nut of jacking head and moves along a jacking guide rail; A described jacking screw mandrel and a jacking guide rail parallel layout, and perpendicular to jib production line guide rail.
One time the jacking screw mandrel rotates under the driving of hydraulic motor E13, drives each and jacking head is closed up or opens to adapt to the width of base plate; A jacking hydraulic cylinder elongation afterwards, by rotating shaft with the lifting of the whole lifting plate of lifting body, the height of lifting body raising plate and jacking head also rises simultaneously, the jacking head is after touching base plate, thereby can be subject to the resistance of base plate according to the shape small angle oscillation of base plate, be led by each axis of guide in this process.
Structure two; As shown in figure 11, a described lifting body, the whole lifting plate of the lifting body F15 that comprises the jacking bottom plate F11 that driven by screw lift F10, driven by jacking hydraulic cylinder F8, be arranged on lifting body raising plate F14 on the whole lifting plate of this lifting body, be arranged at least one pair of jacking F1 on the lifting body raising plate by guide rail slide block mechanism by rotating shaft F13, and drive described jacking head along the leading screw and nut mechanism of a jacking guide rail movement;
Be fixed with two riser guide F6 of vertical layout on the lifting support of screw lift both sides, also be fixed with two riser guides of vertical layout on the jacking bottom plate of jacking hydraulic cylinder both sides; Guide rail on jacking bottom plate coordinates with guide rail on the lifting support by slide block F7, slides up and down along the guide rail on the lifting support at jacking bottom plate under the driving of screw lift; The lower surface of the whole lifting plate of lifting body is fixed wtih four of at least two pole F12(recommend adoptions that overhang layout, four poles can be interconnected to form a more stable support), be fixed wtih respectively the slide block F7 that coordinates with the riser guide of jacking bottom plate both sides on two poles, the whole lifting plate of lifting body riser guide along jacking bottom plate both sides under the driving of hydraulic cylinder slides up and down;
Described lifting body raising plate is arranged on the mount pad F17 of the whole lifting plate top surface of lifting body by rotating shaft, and can make around the shaft small angle oscillation (in ± 10 degree scopes); Described jacking hydraulic cylinder vertically is arranged on jacking bottom plate up, and the whole lifting plate of the top of its piston rod and lifting body is hinged to promote the whole lifting plate motion of lifting body;
The upper surface of lifting body raising plate is fixed wtih a described jacking guide rail F4, and the bottom of jacking head is arranged on jacking guide rail by slide block F3; The bottom of jacking head also is equipped with feed screw nut F2, has a jacking screw mandrel F16 to coordinate to drive the jacking head with the feed screw nut of jacking head and moves along a jacking guide rail; A described jacking screw mandrel and a jacking guide rail parallel layout, and perpendicular to jib production line guide rail.
One time the jacking screw mandrel rotates under the driving of hydraulic motor F5, drives each and jacking head is closed up or opens to adapt to the width of base plate; Screw lift is worked under the driving of servomotor F9 afterwards, and with the jacking bottom plate lifting, jacking hydraulic cylinder and jacking head all are lifted, and are led by the riser guide on the lifting support in this process; Then the piston rod of jacking hydraulic cylinder elongation, with the lifting again of jacking head, the jacking head after touching base plate, thereby can be subject to the resistance of base plate according to the shape small angle oscillation of base plate, the riser guide by jacking bottom plate both sides in this process leads.
Structure three; As shown in figure 12, a described lifting body, comprise the whole lifting plate of the lifting body G11 that driven by jacking hydraulic cylinder G9, be arranged on lifting body raising plate G12 on the whole lifting plate of this lifting body, be arranged at least one pair of jacking G1 on the lifting body raising plate by guide rail slide block mechanism by rotating shaft G6, and drive described jacking head along the leading screw and nut mechanism of a jacking guide rail movement;
Be fixed with two riser guide G7 of vertical layout on the lifting support 2 of jacking hydraulic cylinder both sides, the lower surface of the whole lifting plate of lifting body is fixed wtih four of at least two pole G10(recommend adoptions that overhang layout, four poles can be interconnected to form a more stable support), be fixed wtih respectively the slide block G8 that coordinates with riser guide on two poles, the whole lifting plate of lifting body slides up and down along riser guide under the driving of hydraulic cylinder;
Described lifting body raising plate is arranged on the mount pad G14 of the whole lifting plate top surface of lifting body by rotating shaft, and can make around the shaft small angle oscillation (in ± 10 degree scopes); Described jacking hydraulic cylinder vertically is arranged on jacking bottom plate up, and the whole lifting plate of the top of its piston rod and lifting body is hinged to promote the whole lifting plate motion of lifting body;
The upper surface of lifting body raising plate is fixed wtih a described jacking guide rail G4, and the bottom of jacking head is arranged on jacking guide rail by slide block G13; The bottom of jacking head also is equipped with feed screw nut G2, has a jacking screw mandrel G3 to coordinate to drive the jacking head with the feed screw nut of jacking head and moves along a jacking guide rail; A described jacking screw mandrel and a jacking guide rail parallel layout, and perpendicular to jib production line guide rail.
One time the jacking screw mandrel rotates under the driving of hydraulic motor G5, drives each and jacking head is closed up or opens to adapt to the width of base plate; Then the piston rod of jacking hydraulic cylinder elongation, with the whole lifting plate of lifting body, lifting body raising plate, a jacking lifting, the jacking head is after touching base plate, thereby can be subject to the resistance of base plate according to the shape small angle oscillation of base plate, be led by the riser guide on the lifting support in this process.
Structure four; As lifting body as described in Figure 13, Figure 14, comprise the whole lifting plate of lifting body H2, an a pair of jacking H1 who is arranged on the whole lifting plate top surface of this lifting body who is arranged on fixed mount H6 on lifting support 2, is driven by jacking hydraulic cylinder H5;
A described jacking hydraulic cylinder is arranged on the lifting support, and its piston rod vertically arranges up, and it is hinged with the bottom surface of lifting body integral body lifting plate that described fixed mount is passed on the top of piston rod; The bottom surface of the whole lifting plate of lifting body is fixed wtih four of at least two axis of guide H4(recommend adoptions that overhang layout), be equipped with on fixed mount with the linear bearing H3 of two axis of guides couplings to keep the whole lifting plate of lifting body up and down vertical motion.
A jacking hydraulic cylinder elongation, by rotating shaft with the lifting of the whole lifting plate of lifting body, the height of lifting body raising plate and jacking head also rises simultaneously, the jacking head is after touching base plate, thereby can be subject to the resistance of base plate according to the shape small angle oscillation of base plate, be led by each axis of guide in this process.
In an above-mentioned lifting body, structure one and structure four are general types, are used for jacking relatively mild, and perhaps flexibility is not too large position, namely the position of other except small end; Structure two and structure three are mainly used in the small end afterbody and adjust jacking, are for the larger position of adjustment change in size.Because the restriction of whole space structure is also more reasonable, compact for the structure that makes jacking trolley, can complete again the designed a kind of jacking apparatus of the needed function of combination workpiece simultaneously.In order to make each jacking head adapt to the base plate shape of present position, in design, the jacking head has been made can the low-angle beat (in ± 10 degree scopes), the shape that can adapt to various workpiece, in addition because workpiece is the sheet material of thick more than 10 meters long of 6mm, the sex change that self produces is very large, for preventing workpiece flexural deformation, must consider this point when arranging Jacking point, so be provided with 16 lifting bodies in Fig. 1, Fig. 2, to satisfy the group case requirement of 9 kinds of various shapes of workpiece.
As shown in Figure 15,16, described secondary lifting body, comprise a secondary lifting body raising plate J11 who is driven by screw lift J8, a pair ofly be arranged on clamp J1 on the lifting body raising plate by guide rail slide block mechanism, and drive described a pair of clamp along the leading screw and nut mechanism of secondary jacking guide rail movement;
Described screw lift is arranged on lifting support 2, the output screw mandrel J7 of screw lift vertically arranges up, its top is fixed wtih described secondary lifting body raising plate, the lower surface of secondary lifting body raising plate is fixed wtih two axis of guide J9 that overhang layout, is equipped with on the lifting support with the linear bearing J10 of two axis of guides couplings to keep raising plate up and down vertical motion;
The upper surface of secondary lifting body raising plate is fixed wtih described secondary jacking guide rail J12, and the bottom of clamp is arranged on secondary jacking guide rail by slide block J6; The bottom of two clamps also is separately installed with feed screw nut J2, has a secondary jacking screw mandrel J3 and the feed screw nut of two clamps to coordinate to drive two clamps and does to clamp action along secondary jacking guide rail; Described secondary jacking screw mandrel and secondary jacking guide rail parallel layout, and perpendicular to jib production line guide rail.
Servomotor J5 drives screw lift work, with secondary lifting body raising plate, clamp lifting certain distance, led by the axis of guide in this process, clamp after touching base plate, thereby can be subject to the resistance of base plate according to the shape small angle oscillation (direction shown in arrow in Figure 16) of base plate; Then secondary jacking screw mandrel rotates under the driving of hydraulic motor J4, drives two clamps and closes up, and the while electromagnet gets electric, when clamping base plate, base plate is adsorbed firmly.
The effect of secondary lifting body: 1) access straddle truck the past station and hang next base plate group welding piece; 2) land and use the electromagnet above it to get the base plate group welding piece that electric absorption accesses; 3) coordinate base plate initial alignment and clamp base plate; 4) with side plate casing group, frock is coordinated, base plate and left side plate after initial alignment are firmly fitted, complete preparation before weldering; 5) be used for jib group case station after welding is completed and be transported to that height is extracted in next station location and the handing-over action is used.
Still need and be pointed out that, in above-mentioned clamp mechanism, lifting body, secondary lifting body, because every rhizoid bar need to drive two clamps or two jacking heads simultaneously, therefore this screw mandrel is formed by two sections screw mandrel docking, the hand of spiral of two sections screw mandrels is opposite, thereby make two clamps or two the jacking heads can move toward one another, this be conventional mechanism.
As shown in figure 17, in described clamp mechanism, in lifting body, the hydraulic motor in the secondary lifting body rotates by the belt drives screw mandrel, has a regulating wheel G15 to regulate the tightness of belt.
As shown in figure 14, two riser H1-1 that described jacking head is arranged in parallel, and the jacking roller H1-2 that is arranged on two riser upper ends by rotating shaft, general, there are four jacking heads at common position, and tail end has two jacking heads.
In actual use, can adjust as required the position of each lifting body, secondary lifting body and a clamp mechanism to adapt to different Production requirements.
Still need and be pointed out that, in order to prevent from producing between rack-and-pinion slippage phenomenon (because tooth bar can minute more piece machine-shaping when longer, the joint has certain error, be difficult to fit like a glove, gear easily produces jumping phenomena when walking), gear and drive motors thereof can be arranged on a movable block, this movable block is pressed on tooth bar by spring mechanism, make and possess certain elastic space between rack and pinion, this is the conventional match mechanism of rack-and-pinion, and no further details to be given herein.
Obviously, each screw lift is by driven by servomotor, and in the utility model, all servomotors, electromagnet, hydraulic cylinder and hydraulic motor equipment are controlled by electric cabinet, and electric cabinet is fixed on the end of vehicle frame by the electric cabinet mounting bracket.All hydraulic motor in the utility model, hydraulic cylinder, screw lift, the equal buyable of electric cabinet obtains, and control program is write by common operating personnel.

Claims (16)

1. the jacking trolley of jib production line, it is characterized in that: described dolly comprises the vehicle frame (1) of lateral arrangement, be arranged on the walking mechanism (9) of vehicle frame bottom, be arranged in the lifting support (2) of vehicle frame top, be arranged on vehicle frame and be used for the whole lifting mechanism (4) of the described lifting support of pushing tow up, be arranged on initial positioning mechanism (6), at least one clamp mechanism (5), at least one lifting body (3), at least one secondary lifting body (7) on described lifting support, and the electric cabinet of controlling above-mentioned each mechanism kinematic.
2. the jacking trolley of jib production line according to claim 1, it is characterized in that: described walking mechanism, comprise the some groups of road wheels with jib production line guide rail, wherein at least one group of road wheel disposes drive motors to drive jacking trolley along guide rail movement, also has at least one group of road wheel to be provided with electricity-loss braking device (8) to realize position brake.
3. the jacking trolley of jib production line according to claim 2 is characterized in that: described whole lifting mechanism comprises a raising plate (A1) that is driven by screw lift (A6); Described screw lift is arranged on vehicle frame (1), the output screw mandrel (A4) of screw lift is vertically arranged up, its top is fixed wtih described raising plate, raising plate leans the bottom surface at the lifting support, the lower surface of raising plate is fixed wtih at least two axis of guides (A3) that overhang layout, is equipped with on vehicle frame with the linear bearing (A2) of two axis of guides couplings to keep raising plate up and down vertical motion.
4. the jacking trolley of jib production line according to claim 3, it is characterized in that: described initial positioning mechanism, comprise the mounting bracket (B1) that is fixed on the lifting support, be fixed on line slideway (B3) on this mounting bracket, be arranged on positioning tie bar (B5) on this line slideway by slide block (B4), and drive the initial alignment hydraulic cylinder (B2) that this positioning tie bar moves along line slideway; Described positioning tie bar is vertically arranged up, line slideway and described jib production line guide rail parallel layout.
5. the jacking trolley of jib production line according to claim 4, it is characterized in that: described clamp mechanism, comprise a clamp mechanism raising plate (C3) that is driven by clamp mechanism hydraulic cylinder (C7), a pair ofly be arranged on clamp (C1) on the clamp mechanism raising plate, be arranged on the electromagnet on clamp by guide rail slide block mechanism, and drive described a pair of clamp along the leading screw and nut mechanism of clamping guide-rail (C8) motion;
Described clamp mechanism hydraulic cylinder vertically is arranged on lifting support (2) up, the top of its piston rod is installed with described clamp mechanism raising plate, the lower surface of clamp mechanism raising plate is fixed wtih at least two axis of guides (C6) that overhang layout, is equipped with on the lifting support with the linear bearing (C4) of two axis of guides couplings to keep clamp mechanism raising plate up and down vertical motion;
The upper surface of clamp mechanism raising plate is fixed wtih described clamping guide-rail, and the bottom of clamp is arranged on clamping guide-rail by slide block (C9); The bottom of two clamps also is separately installed with feed screw nut (C10), has a clamping screw mandrel (C2) and the feed screw nut of two clamps to coordinate to drive two clamps and does to clamp action along clamping guide-rail.
6. the jacking trolley of jib production line according to claim 4, it is characterized in that: described clamp mechanism, comprise the clamp mechanism jacking bottom plate (D11) that is driven by screw lift (D10), by the whole lifting plate (D15) of the clamp mechanism of clamp mechanism hydraulic cylinder (D8) driving, be arranged on clamp mechanism raising plate (D14) on the whole lifting plate of this clamp mechanism by rotating shaft (D13), a pair ofly be arranged on clamp (D1) on the clamp mechanism raising plate by guide rail slide block mechanism, be arranged on the electromagnet on clamp, and drive the leading screw and nut mechanism that described a pair of clamp (D1) moves along clamping guide-rail,
Be fixed with two riser guides (D6) of vertical layout on the lifting support of screw lift both sides, also be fixed with two riser guides of vertical layout on the clamp mechanism jacking bottom plate of clamp mechanism hydraulic cylinder both sides; Guide rail on the clamp mechanism jacking bottom plate coordinates with guide rail on the lifting support by slide block (D7), slides up and down along the guide rail on the lifting support at clamp mechanism jacking bottom plate under the driving of screw lift; The lower surface of the whole lifting plate of clamp mechanism is fixed wtih at least two poles (D12) that overhang layout, be fixed wtih respectively the slide block that coordinates with the riser guide of clamp mechanism jacking bottom plate both sides on two poles, the whole lifting plate of clamp mechanism riser guide along jacking bottom plate both sides under the driving of hydraulic cylinder slides up and down;
Described clamp mechanism raising plate is arranged on the mount pad of the whole lifting plate top surface of clamp mechanism by rotating shaft, and can make around the shaft small angle oscillation; Described clamp mechanism hydraulic cylinder vertically is arranged on the clamp mechanism jacking bottom plate up, and the whole lifting plate of the top of its piston rod and clamp mechanism is hinged to promote the whole lifting plate motion of clamp mechanism;
The upper surface of clamp mechanism raising plate is fixed wtih described clamping guide-rail (D4), and the bottom of clamp is arranged on clamping guide-rail by slide block (D3); The bottom of two clamps also is separately installed with feed screw nut (D2), has a clamping screw mandrel (D16) and the feed screw nut of two clamps to coordinate to drive two clamps and does to clamp action along clamping guide-rail.
7. the jacking trolley of jib production line according to claim 4, it is characterized in that: a described lifting body, comprise the whole lifting plate (E10) of the lifting body that is driven by a jacking hydraulic cylinder (E9), be arranged on lifting body raising plate (E11) on the whole lifting plate of this lifting body, be arranged at least one pair of jacking head (E1) on the lifting body raising plate by guide rail slide block mechanism by rotating shaft (E5), and drive the leading screw and nut mechanism that described jacking head moves along a jacking guide rail (E12);
Described lifting body raising plate is arranged on the mount pad (E6) of the whole lifting plate top surface of lifting body by rotating shaft, and can make around the shaft small angle oscillation; Described jacking hydraulic cylinder vertically is arranged on the lifting support up, and the top of its piston rod was passed through after the whole lifting plate of lifting body hinged with the rotating shaft of lifting body raising plate; The lower surface of the whole lifting plate of lifting body is fixed wtih at least two axis of guides (E8) that overhang layout, is equipped with on the lifting support with the linear bearing (E7) of two axis of guides couplings to keep the whole lifting plate of lifting body up and down vertical motion;
The upper surface of lifting body raising plate is fixed wtih a described jacking guide rail, and the bottom of jacking head is arranged on jacking guide rail by slide block (E4); The bottom of jacking head also is equipped with feed screw nut (E2), has a jacking screw mandrel (E3) and the feed screw nut of jacking head to coordinate to drive the jacking head and moves along a jacking guide rail.
8. the jacking trolley of jib production line according to claim 4, it is characterized in that: a described lifting body, comprise the jacking bottom plate (F11) that is driven by screw lift (F10), by the whole lifting plate (F15) of the lifting body of a jacking hydraulic cylinder (F8) driving, be arranged on lifting body raising plate (F14) on the whole lifting plate of this lifting body by rotating shaft (F13), be arranged at least one pair of jacking head (F1) on the lifting body raising plate by guide rail slide block mechanism, and drive described jacking head along the leading screw and nut mechanism of a jacking guide rail (F4) motion,
Be fixed with two riser guides (F6) of vertical layout on the lifting support of screw lift both sides, also be fixed with two riser guides of vertical layout on the jacking bottom plate of jacking hydraulic cylinder both sides; Guide rail on jacking bottom plate coordinates with guide rail on the lifting support by slide block (F7), slides up and down along the guide rail on the lifting support at jacking bottom plate under the driving of screw lift; The lower surface of the whole lifting plate of lifting body is fixed wtih at least two poles (F12) that overhang layout, be fixed wtih respectively the slide block that coordinates with the riser guide of jacking bottom plate both sides on two poles, the whole lifting plate of lifting body riser guide along jacking bottom plate both sides under the driving of hydraulic cylinder slides up and down;
Described lifting body raising plate is arranged on the mount pad (F17) of the whole lifting plate top surface of lifting body by rotating shaft, and can make around the shaft small angle oscillation; Described jacking hydraulic cylinder vertically is arranged on jacking bottom plate up, and the whole lifting plate of the top of its piston rod and lifting body is hinged to promote the whole lifting plate motion of lifting body;
The upper surface of lifting body raising plate is fixed wtih a described jacking guide rail, and the bottom of jacking head is arranged on jacking guide rail by slide block (F3); The bottom of jacking head also is equipped with feed screw nut (F2), has a jacking screw mandrel (F16) and the feed screw nut of jacking head to coordinate to drive the jacking head and moves along a jacking guide rail.
9. the jacking trolley of jib production line according to claim 4, it is characterized in that: a described lifting body, comprise the whole lifting plate (G11) of the lifting body that is driven by a jacking hydraulic cylinder (G9), be arranged on lifting body raising plate (G12) on the whole lifting plate of this lifting body, be arranged at least one pair of jacking head (G1) on the lifting body raising plate by guide rail slide block mechanism by rotating shaft (G6), and drive the leading screw and nut mechanism that described jacking head moves along a jacking guide rail (G4);
Be fixed with two riser guides (G7) of vertical layout on the lifting support of jacking hydraulic cylinder both sides, the lower surface of the whole lifting plate of lifting body is fixed wtih at least two poles (G10) that overhang layout, be fixed wtih respectively the slide block (G8) that coordinates with riser guide on two poles, the whole lifting plate of lifting body slides up and down along riser guide under the driving of hydraulic cylinder;
Described lifting body raising plate is arranged on the mount pad (G14) of the whole lifting plate top surface of lifting body by rotating shaft, and can make around the shaft small angle oscillation; Described jacking hydraulic cylinder vertically is arranged on jacking bottom plate up, and the whole lifting plate of the top of its piston rod and lifting body is hinged to promote the whole lifting plate motion of lifting body;
The upper surface of lifting body raising plate is fixed wtih a described jacking guide rail, and the bottom of jacking head is arranged on jacking guide rail by slide block (G13); The bottom of jacking head also is equipped with feed screw nut (G2), has a jacking screw mandrel (G3) and the feed screw nut of jacking head to coordinate to drive the jacking head and moves along a jacking guide rail.
10. the jacking trolley of jib production line according to claim 4, it is characterized in that: a described lifting body, comprise one be arranged on fixed mount (H6) on lifting support (2), the whole lifting plate (H2) of lifting body that is driven by a jacking hydraulic cylinder (H5), at least one pair of the jacking head (H1) that is arranged on the whole lifting plate top surface of this lifting body;
A described jacking hydraulic cylinder is arranged on the lifting support, and its piston rod vertically arranges up, and it is hinged with the bottom surface of lifting body integral body lifting plate that described fixed mount is passed on the top of piston rod; The bottom surface of the whole lifting plate of lifting body is fixed wtih at least two axis of guides (H4) that overhang layout, is equipped with on fixed mount with the linear bearing (H3) of two axis of guides couplings to keep the whole lifting plate of lifting body up and down vertical motion.
11. the jacking trolley of according to claim 1-10 described jib production lines of any one, it is characterized in that: described secondary lifting body, comprise a secondary lifting body raising plate (J11) that is driven by screw lift (J8), a pair ofly be arranged on clamp (J1) on the lifting body raising plate by guide rail slide block mechanism, and drive described a pair of clamp along the leading screw and nut mechanism of secondary jacking guide rail (J12) motion;
Described screw lift is arranged on lifting support (2), the output screw mandrel (J7) of screw lift is vertically arranged up, its top is fixed wtih described secondary lifting body raising plate, the lower surface of secondary lifting body raising plate is fixed wtih at least two axis of guides (J9) that overhang layout, is equipped with on the lifting support with the linear bearing (J10) of two axis of guides couplings to keep raising plate up and down vertical motion;
The upper surface of secondary lifting body raising plate is fixed wtih described secondary jacking guide rail, and the bottom of clamp is arranged on secondary jacking guide rail by slide block (J6); The bottom of two clamps also is separately installed with feed screw nut (J2), has a secondary jacking screw mandrel (J3) and the feed screw nut of two clamps to coordinate to drive two clamps and does to clamp action along secondary jacking guide rail.
12. the jacking trolley of jib production line according to claim 11 is characterized in that: a jacking screw mandrel in the clamping screw mandrel in described clamp mechanism, lifting body, the secondary jacking screw mandrel in the secondary lifting body are respectively by a fluid motor-driven.
13. the jacking trolley of jib production line according to claim 12 is characterized in that: two risers (H1-1) that described jacking head is arranged in parallel, and the jacking roller (H1-2) that is arranged on two riser upper ends by rotating shaft.
14. the jacking trolley of jib production line according to claim 13 is characterized in that: described clamping screw mandrel and clamping guide-rail are arranged in parallel, and perpendicular to jib production line guide rail.
15. the jacking trolley of jib production line according to claim 14 is characterized in that: a described jacking screw mandrel and a jacking guide rail parallel layout, and perpendicular to jib production line guide rail.
16. the jacking trolley of jib production line according to claim 15 is characterized in that: described secondary jacking screw mandrel and secondary jacking guide rail parallel layout, and perpendicular to jib production line guide rail.
CN 201320203206 2013-04-19 2013-04-19 Jacking trolley for cantilever crane production line Withdrawn - After Issue CN203265952U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103231186A (en) * 2013-04-19 2013-08-07 杭州凯尔达机器人科技股份有限公司 Jacking trolley of boom production line
CN105728927A (en) * 2015-03-26 2016-07-06 中国科学院金属研究所 Metal structure forming and manufacturing system and packaging unit thereof
CN109048098A (en) * 2018-10-26 2018-12-21 山东舜晟冲压科技股份有限公司 A kind of loading space crossbeam anti-deformation welder
CN114955918A (en) * 2022-05-24 2022-08-30 江南造船(集团)有限责任公司 Multistage hydraulic jacking system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103231186A (en) * 2013-04-19 2013-08-07 杭州凯尔达机器人科技股份有限公司 Jacking trolley of boom production line
CN103231186B (en) * 2013-04-19 2015-02-11 杭州凯尔达机器人科技有限公司 Jacking trolley of boom production line
CN105728927A (en) * 2015-03-26 2016-07-06 中国科学院金属研究所 Metal structure forming and manufacturing system and packaging unit thereof
CN109048098A (en) * 2018-10-26 2018-12-21 山东舜晟冲压科技股份有限公司 A kind of loading space crossbeam anti-deformation welder
CN114955918A (en) * 2022-05-24 2022-08-30 江南造船(集团)有限责任公司 Multistage hydraulic jacking system

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