CN209518480U - Toothbrush automated production all-in-one machine - Google Patents

Toothbrush automated production all-in-one machine Download PDF

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Publication number
CN209518480U
CN209518480U CN201821987501.3U CN201821987501U CN209518480U CN 209518480 U CN209518480 U CN 209518480U CN 201821987501 U CN201821987501 U CN 201821987501U CN 209518480 U CN209518480 U CN 209518480U
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machine
belt
wheel
automated production
product
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郝明明
夏金良
何超
吴征
张新
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Suzhou Chaoqun Intelligent Technology Co Ltd
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Suzhou Chaoqun Intelligent Technology Co Ltd
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Abstract

The utility model discloses a kind of toothbrush automated production all-in-one machines comprising injection molding machine, straight coordinate robots, shearing cooling work platform, truss-like shuttle robot, heat transfer machine, feather planting machine;For product to be sheared and cooled down, straight coordinate robots are used to take out product from injection molding machine and place to shearing cooling work platform shearing cooling work platform;Truss-like shuttle robot carries out thermal transfer for the product cooled down on workbench to be clamped to and is transported to heat transfer machine;Feather planting machine is for carrying out plant hair to the product transferred.The toothbrush automated production all-in-one machine of the utility model constitutes complete toothbrush production line, product is being transported between each station by straight coordinate robots and truss-like shuttle robot, the processing steps such as achievable injection molding, cooling, thermal transfer and plant hair, the production efficiency for improving toothbrush, has the advantages that Highgrade integration.

Description

Toothbrush automated production all-in-one machine
Technical field
The utility model relates to injection-moulding device technical field, in particular to a kind of toothbrush automated production all-in-one machine.
Background technique
With the development of society, toothbrush has become essential cleaning supplies in our daily productions, the whole world is every Year, the whole world needed to consume billions of toothbrushes, and since China is the first in the world populous nation, China becomes toothbrush consumption naturally Maximum country is measured, meanwhile, China is also the maximum country of toothbrush yield.
Toothbrush production will undergo injection molding, cooling, thermal transfer, plant the technical process such as hair, and some processes process has occurred at present Some productions equipments with certain the degree of automation, such as injection molding machine, heat transfer machine, feather planting machine.But these equipment it Between usually work independently, cause production efficiency low, it is difficult to meet the quality of production, efficiency and cost requirement of toothbrush.
Utility model content
In view of the deficiencies of the prior art, the utility model aim is to provide a kind of Highgrade integration, high degree of automation, The toothbrush automated production all-in-one machine of high production efficiency, adopts the following technical scheme that
A kind of toothbrush automated production all-in-one machine comprising injection molding machine, straight coordinate robots, shearing cooling work platform, purlin Posture shuttle robot, heat transfer machine, feather planting machine;The shearing cooling work platform is for being sheared and being cooled down to product, institute Straight coordinate robots are stated for taking out product from the injection molding machine and placing to shearing cooling work platform;The truss-like is worn Shuttle manipulator carries out thermal transfer for the product cooled down on the workbench to be clamped to and is transported to the heat transfer machine;It is described Feather planting machine is for carrying out plant hair to the product transferred.
The heat transfer machine includes rack as a further improvement of the utility model, and the rack is equipped with thermal transfer Workbench, thermal transfer mechanism, film transmission mechanism, the thermal transfer mechanism include the first driving assembly, transfer wheel and heating group Part, first driving assembly and transfer wheel connection, the heating component is for heating the transfer wheel, the film conveyer Structure includes thin-film unreeling component and packaging film feeding component, and the thermal transfer workbench is equipped with product jig, the thin-film unreeling For component for placing film roll, the packaging film feeding component is used for tracting film, and the transfer is taken turns for by the pattern on film It is transferred on product.
Anti-adhesion mechanism is additionally provided in the rack as a further improvement of the utility model, the anti-adhesion mechanism includes Anti-sticking roller is pushed, the pushing anti-sticking roller is set to the transfer and takes turns between packaging film feeding component.
The pushing anti-sticking roller is connect with first driving assembly as a further improvement of the utility model, and can It is moved synchronously with first driving assembly.
The shearing cooling work platform is equipped with cooling blower, the cooling as a further improvement of the utility model, Blower is lifted on the shearing cooling work platform.
The side of the shearing cooling work platform is equipped with material mouth collecting box as a further improvement of the utility model,.
The truss-like shuttle robot includes mounting rack as a further improvement of the utility model, the mounting rack It is equipped with crossbeam, the crossbeam is equipped with X-axis straight line mould group, and the X-axis straight line mould group is equipped with Z axis straight line mould group, the Z axis The bottom of straight line mould group is equipped with Y-axis straight line mould group, and the Y-axis straight line mould group includes fixing seat, sliding rail, motor, driving wheel, driven Wheel, the first belt, the motor is fixedly connected with fixing seat, and the sliding rail is slidably connected with the fixing seat, the motor and Driving wheel connection, is connected between the driven wheel and driving wheel by first belt, and the sliding rail is connect with the first belt, First belt described in the motor driven, first belt drive the sliding rail movement, and the sliding rail is equipped with sliding seat, institute It states and is equipped with speed component between sliding seat and the motor, be lifted with catching unit, the catching unit packet in the sliding seat Horizontal air cylinder and clip claw assembly are included, the horizontal air cylinder is connected with the clip claw assembly.
The speed component includes switching wheel and the second belt, the switching as a further improvement of the utility model, Wheel is connect with the first belt, and second belt and switching wheel connect, and the sliding seat is fixedly connected with the second belt, institute The first belt is stated by the second belt described in the switching wheel drive, second belt drives the sliding seat movement.
Rotary pneumatic is additionally provided between the catching unit and the sliding seat as a further improvement of the utility model, Cylinder.
The clip claw assembly includes several clamping jaws being arranged as a further improvement of the utility model,.
The utility model has the beneficial effects that
The toothbrush automated production all-in-one machine of the utility model constitutes complete toothbrush production line, mechanical by straight coordinate Hand and truss-like shuttle robot are transporting product between each station, achievable injection molding, cooling, thermal transfer and plant hair etc. Processing step improves the production efficiency of toothbrush, has the advantages that Highgrade integration.
The above description is merely an outline of the technical solution of the present invention, in order to better understand the skill of the utility model Art means, and being implemented in accordance with the contents of the specification, and in order to allow the above and other purpose, feature of the utility model It can be more clearly understood with advantage, it is special below to lift preferred embodiment, and cooperate attached drawing, detailed description are as follows.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model embodiment toothbrush automated production all-in-one machine;
Fig. 2 is the structural schematic diagram one of truss-like shuttle robot in the utility model embodiment;
Fig. 3 is the structural schematic diagram two of truss-like shuttle robot in the utility model embodiment;
Fig. 4 is the structural schematic diagram of Y-axis straight line mould group in the utility model embodiment;
Fig. 5 is the partial structural diagram of Y-axis straight line mould group in the utility model embodiment;
Fig. 6 is the structural schematic diagram one of heat transfer machine in the utility model embodiment;
Fig. 7 is the structural schematic diagram two of heat transfer machine in the utility model embodiment;
Fig. 8 is the top view of heat transfer machine in the utility model embodiment.
Description of symbols: 1000, injection molding machine;2000, straight coordinate robots;3000, cooling work platform is sheared;3100, cooling Blower;4000, material mouth collecting box;5000, truss-like shuttle robot;5100, mounting plate;5200, crossbeam;5300, X-axis straight line Mould group;5400, Z axis straight line mould group;5500, Y-axis straight line mould group;5510, fixing seat;5520, sliding rail;5530, motor;5540, Driven wheel;5550, the first belt;5560, sliding seat;5570, the second belt;5581, horizontal air cylinder;5582, clamping jaw;5583, Product holding chamber;6000, heat transfer machine;6100, rack;6200, thermal transfer workbench;6210, product jig;6300, first Mounting rack;6310, the first mounting base;6320, translating bracket;6330, lifting cylinder;6340, transfer wheel;6350, motor is transferred; 6360, belt is transferred;6370, heating mantles;6380, anti-sticking roller support rod;6410, the second mounting rack;6411, traction electric machine; 6412, traction wheel;6413, the first regulating roller;6420, third mounting rack;6421, let off roll;6422, the second regulating roller;6423, X-axis adjusting handle;6424, Y-axis adjusting handle;6500, cutting agency;6600, ion blower;7000, feather planting machine;7100, defeated Send band.
Specific embodiment
The utility model is described in further detail in the following with reference to the drawings and specific embodiments, so that those skilled in the art The utility model may be better understood and can be practiced, but illustrated embodiment is not as the restriction to the utility model.
It as shown in figures 1-8, is the present embodiment toothbrush automated production all-in-one machine, which includes injection molding machine 1000, straight Coordinate robots 2000, shearing cooling work platform 3000, truss-like shuttle robot 5000, heat transfer machine 6000, feather planting machine 7000。
Straight coordinate robots 2000 are used to take out product from injection molding machine 1000 and place to shearing cooling work platform 3000 On, shearing cooling work platform 3000 is for being sheared and being cooled down to product.
Specifically, shearing cooling work platform 3000 is equipped with cooling blower 3100, it is cold that cooling blower 3100 is lifted on shearing But on workbench 3000.Further, the side for shearing cooling work platform 3000 is equipped with material mouth collecting box 4000, for shearing Material mouth afterwards is collected.
Truss-like shuttle robot 5000 turns for the product cooled down to be grabbed to from workbench 3000 and is transported to heat Thermal transfer is carried out in print machine 6000.
As shown in Figure 2-5, truss-like shuttle robot 5000 includes mounting rack 5100, and mounting rack 5100 is equipped with crossbeam 5200, crossbeam 5200 is equipped with X-axis straight line mould group 5300, and X-axis straight line mould group 5300 is equipped with Z axis straight line mould group 5400, and Z axis is straight The bottom of line mould group 5400 is equipped with Y-axis straight line mould group 5500.In the present embodiment, 5100 bottom of mounting rack is equipped with height adjustment spiral shell Bolt, for adjusting the height and levelness of mounting rack 5100.
Y-axis straight line mould group 5500 includes fixing seat 5510, sliding rail 5520, motor 5530, driving wheel, driven wheel 5540, the One belt 5550, motor 5530 are fixedly connected with fixing seat 5510, and sliding rail 5520 is slidably connected with fixing seat 5510, motor 5530 It connect with driving wheel, is connected between driven wheel 5540 and driving wheel by the first belt 5550, sliding rail 5520 and the first belt 5550 connections, motor 5530 drive the first belt 5550, and the first belt 5550 drives sliding rail 5520 to move, and sliding rail 5520 is equipped with Sliding seat 5560 is equipped with speed component between sliding seat 5560 and motor 5530.In the present embodiment, the quantity of driven wheel is Two.
Specifically, speed component includes switching wheel and the second belt 5570, switching wheel is set to the first belt 5550 and second Between belt 5570, sliding seat 5560 is fixedly connected with the second belt 5570, and the first belt 5550 drives the second belt 5570, the Two belts 5570 drive sliding seat 5560 to move.
Catching unit is lifted in sliding seat 5560, catching unit includes horizontal air cylinder 5581 and clip claw assembly, horizontal gas Cylinder 5581 is connected with clip claw assembly.Specifically, clip claw assembly includes several clamping jaws 5582 being arranged.Preferably, clamping is single Member further includes product holding chamber 5583, grabs product for cooperating with clamping jaw 5582.
In the present embodiment, rotating mechanism is additionally provided between catching unit and sliding seat 5560, it is preferred that the rotating mechanism For rotary cylinder.Convenient for product is clamped and is placed to predetermined position.
When Y-axis straight line mould group 5500 works, driving wheel rotation is driven by motor 5530, driving wheel drives driven wheel 5540, Driven wheel 5540 drives the first belt 5550, and the first belt 5550 drives sliding rail 5520 to move, meanwhile, the first belt 5550 passes through The movement of second belt 5570, the second belt 5570 drive sliding seat 5560 to move, and drive catching unit movement, realize sliding seat 5560 speed movement.Specifically, when sliding rail 5520 moves to the other end from one end of fixing seat 5510, sliding seat 5560 The other end is moved to from one end of sliding rail 5520.Specifically, product is grabbed from shearing cooling work platform 3000 and is put to heat On transfer interpreter 6000.The handling efficiency of catching unit is improved, space hold is reduced, truss structure makes operation more flat Surely.
In the present embodiment, X-axis straight line mould group 5300 and Z axis straight line mould group 5400 include motor, belt and sliding seat, Belt is driven by motor, belt drives sliding seat to realize movement.
As shown in figs 6-8, heat transfer machine 6000 include rack 6100, rack 6100 be equipped with thermal transfer workbench 6200, Thermal transfer mechanism, film transmission mechanism.
Rack 6100 is equipped with the first mounting rack 6300, and thermal transfer mechanism is set on the first mounting rack 6300, heat transfer machine Structure includes the first driving assembly, transfer wheel 6340 and heating component, and the first driving assembly and transfer wheel connection, heating component are used for Heating transfer wheel 6340.
First mounting rack 6300 is equipped with the first mounting base 6310, and the first mounting base 6310 is equipped with translating bracket 6320, Translating bracket 6320 is slidably connected with the first mounting base 6310, and the first driving assembly includes the first translation component and the first lifting group Part, the first translation component includes first motor and screw rod, and first motor is connect with translating bracket 6320, first motor driving translation The horizontal movement in the first mounting base 6310 of bracket 6320, the first lifting assembly include lifting cylinder 6330, lifting cylinder 6330 On translating bracket 6320.Thermal transfer mechanism further includes transfer motor 6350 and transfer belt 6360, and transfer wheel 6340 passes through Transfer belt 6360 is connect with transfer motor 6350, and transfer motor 6350 passes through 6340 turns of wheel of driving transfer of transfer belt 6360 It is dynamic.
Film transmission mechanism includes thin-film unreeling component and packaging film feeding component, and rack 6100 is equipped with the second mounting rack 6410 and third mounting rack 6420, packaging film feeding component is set on the second mounting rack 6410, and packaging film feeding component includes traction wheel 6412 and traction electric machine 6411, traction wheel 6412 connect with traction electric machine 6411 by traction belts, further, packaging film feeding Component further includes the first regulating roller 6413, and the first regulating roller 6413 is set to 6412 lower section of traction wheel.Thin-film unreeling component is set to the On three mounting racks 420, thin-film unreeling component includes let off roll 6421, and let off roll 6421 is set on third mounting rack 6420.Into one Step, thin-film unreeling component further includes the second regulating roller 6422, and the second regulating roller 6422 is set to 6421 lower section of let off roll.First adjusts It saves roller 6413 and the second regulating roller 6422 cooperates, adjust the elasticity of film.
Further, the bottom of the second mounting rack 6410 and third mounting rack 6420 is equipped with X-axis adjusting handle 6423 and Y Axis adjusting handle 6424, X-axis adjusting handle 6423 are used to adjust the second mounting rack 6410 and third mounting rack in X-direction 6420, guarantee that let off roll 6421 and traction wheel 6412 do not deviate in X-axis, Y-axis adjusting handle 6424 is for adjusting the second peace Shelve the distance between 6410 and third mounting rack 6420.
Further, anti-adhesion mechanism is additionally provided in rack 6100, anti-adhesion mechanism includes pushing anti-sticking roller, pushes anti-sticking roller and sets Between transfer wheel and packaging film feeding component, pushes anti-sticking roller and connect by anti-sticking roller support rod 6380 with translating bracket 6320.
Heating component includes heating mantles 6370, and heating mantles 6370 connect to power supply, for giving transfer wheel 6340 heating.
Further, be additionally provided with cutting agency 6500 in rack 6100, cutting agency 6500 include the second driving assembly and Clamp assemblies, clamp assemblies include gripper cylinder and clamping jaw.Blanking is completed for grabbing product.
Further, thermal transfer workbench 6200 is multiple-station rotation platform, and multiple-station rotation platform is equipped with multiple products and controls Tool 6210, specifically, in the present embodiment, thermal transfer workbench 6200 is four station rotary platforms.
Further, it is additionally provided with ion blower 6600 in rack 6100, is destaticed for going.
When heat transfer machine 6000 works, film is provided on let off roll 6421, film one end is pulled out, successively by the It is wound on traction wheel 6412 after two regulating rollers 6422 and the first regulating roller 6413, product is placed on product jig 6210, and Thermal transfer workbench 6200 is rotated, product is made to be placed in 6340 lower section of transfer wheel, 6340 turns of transfer wheel is driven by transfer motor 6350 It is dynamic, transfer wheel 6340 is driven downwards by lifting cylinder 6330, the pattern on film is transferred on product.In transfer process, Suppressing action can be played to film by pushing anti-sticking roller, and film is prevented to be sticked on transfer wheel 6340.The product transferred is by blanking Mechanism 6500 carries out blanking.Specifically, product is clamped and is placed to conveyer belt 7100 by cutting agency 6500, by conveyer belt 7100 are delivered on feather planting machine 7000 and carry out plant hair.
The toothbrush automated production all-in-one machine of the utility model constitutes complete toothbrush production line, mechanical by straight coordinate Hand and truss-like shuttle robot are transporting product between each station, achievable injection molding, cooling, thermal transfer and plant hair etc. Processing step improves the production efficiency of toothbrush, has the advantages that Highgrade integration.
Above embodiments are only preferred embodiments for fully illustrating the utility model, the guarantor of the utility model It is without being limited thereto to protect range.Those skilled in the art made equivalent substitute or transformation on the basis of the utility model, It is within the protection scope of the utility model.The protection scope of the utility model is subject to claims.

Claims (10)

1. a kind of toothbrush automated production all-in-one machine, which is characterized in that including injection molding machine, straight coordinate robots, shearing bosher Make platform, truss-like shuttle robot, heat transfer machine, feather planting machine;The shearing cooling work platform be used for product carry out shearing and Cooling, the straight coordinate robots are used to take out product from the injection molding machine and place to shearing cooling work platform;It is described Truss-like shuttle robot carries out heat for the product cooled down on the workbench to be clamped to and is transported to the heat transfer machine Transfer;The feather planting machine is for carrying out plant hair to the product transferred.
2. toothbrush automated production all-in-one machine as described in claim 1, which is characterized in that the heat transfer machine includes rack, The rack is equipped with thermal transfer workbench, thermal transfer mechanism, film transmission mechanism, and the thermal transfer mechanism includes the first driving Component, transfer wheel and heating component, first driving assembly and transfer wheel connection, the heating component is for heating described turn Print-wheel, the film transmission mechanism include thin-film unreeling component and packaging film feeding component, and the thermal transfer workbench, which is equipped with, to be produced Product jig, the thin-film unreeling component are used for tracting film, the transfer wheel for placing film roll, the packaging film feeding component For the pattern on film to be transferred to product.
3. toothbrush automated production all-in-one machine as claimed in claim 2, which is characterized in that be additionally provided with anti-sticking machine in the rack Structure, the anti-adhesion mechanism include pushing anti-sticking roller, and the pushing anti-sticking roller is set to the transfer and takes turns between packaging film feeding component.
4. toothbrush automated production all-in-one machine as claimed in claim 3, which is characterized in that the pushing anti-sticking roller and described the The connection of one driving assembly, and can be moved synchronously with first driving assembly.
5. toothbrush automated production all-in-one machine as described in claim 1, which is characterized in that set on the shearing cooling work platform There is cooling blower, the cooling blower is lifted on the shearing cooling work platform.
6. toothbrush automated production all-in-one machine as described in claim 1, which is characterized in that the one of the shearing cooling work platform Side is equipped with material mouth collecting box.
7. toothbrush automated production all-in-one machine as described in claim 1, which is characterized in that the truss-like shuttle robot handbag Mounting rack is included, the mounting rack is equipped with crossbeam, and the crossbeam is equipped with X-axis straight line mould group, and the X-axis straight line mould group is equipped with The bottom of Z axis straight line mould group, the Z axis straight line mould group is equipped with Y-axis straight line mould group, and the Y-axis straight line mould group includes fixing seat, cunning Rail, motor, driving wheel, driven wheel, the first belt, the motor are fixedly connected with fixing seat, the sliding rail and the fixing seat It is slidably connected, the motor is connect with driving wheel, is connected between the driven wheel and driving wheel by first belt, described Sliding rail is connect with the first belt, the first belt described in the motor driven, and first belt drives the sliding rail movement, described Sliding rail is equipped with sliding seat, and speed component is equipped between the sliding seat and the motor, is lifted with clamping in the sliding seat Unit, the catching unit include horizontal air cylinder and clip claw assembly, and the horizontal air cylinder is connected with the clip claw assembly.
8. toothbrush automated production all-in-one machine as claimed in claim 7, which is characterized in that the speed component includes switching wheel With the second belt, the switching wheel connect with the first belt, and connection is taken turns in second belt and the switching, the sliding seat and Second belt is fixedly connected, and first belt passes through the second belt described in the switching wheel drive, the second belt driving The sliding seat movement.
9. toothbrush automated production all-in-one machine as claimed in claim 7, which is characterized in that the catching unit and the activity Rotary cylinder is additionally provided between seat.
10. toothbrush automated production all-in-one machine as claimed in claim 7, which is characterized in that the clip claw assembly includes several The clamping jaw being arranged.
CN201821987501.3U 2018-11-29 2018-11-29 Toothbrush automated production all-in-one machine Active CN209518480U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109497694A (en) * 2018-11-29 2019-03-22 苏州超群智能科技有限公司 Hair integration apparatus is planted in injection molding
CN111483643A (en) * 2020-04-27 2020-08-04 苏州迅益科系统科技有限公司 Toothbrush colour presss from both sides material proportioning mechanism
CN113500739A (en) * 2021-07-09 2021-10-15 扬州汉德自动化科技有限公司 Full-automatic production and assembly system for toothbrush

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109497694A (en) * 2018-11-29 2019-03-22 苏州超群智能科技有限公司 Hair integration apparatus is planted in injection molding
CN111483643A (en) * 2020-04-27 2020-08-04 苏州迅益科系统科技有限公司 Toothbrush colour presss from both sides material proportioning mechanism
CN113500739A (en) * 2021-07-09 2021-10-15 扬州汉德自动化科技有限公司 Full-automatic production and assembly system for toothbrush

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