CN211996323U - A single-piece toothbrush packaging machine - Google Patents
A single-piece toothbrush packaging machine Download PDFInfo
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- CN211996323U CN211996323U CN202020636857.3U CN202020636857U CN211996323U CN 211996323 U CN211996323 U CN 211996323U CN 202020636857 U CN202020636857 U CN 202020636857U CN 211996323 U CN211996323 U CN 211996323U
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Abstract
本实用新型提供一种单拼牙刷包装机,包括基座、固定在基座上且用于将牙刷按照颜色夹取上料的上料机、设置在上料机一侧且用于实现牙刷的运输传递的输送线、设置在输送线两侧且能够实现牙刷变距旋转调整的第一调整机构以及将变距旋转调整后的牙刷二次变距组合后置入牙刷包装盒内的第二调整机构;上料机包括支撑框架、固定在支撑框架上的牙刷移载机构、固定在牙刷移载机构上的上料基板、安装在上料基板上的上料电机、与上料电机的电机轴相连的转动基板以及固定在转动基板底侧并排等距设置的夹爪单元,本实用新型能够将牙刷的颜色按照要求配比,且根据包装要求的单个包装或是组合包装,以及在调整牙刷摆放姿态后自动化放入牙刷包装盒内。
The utility model provides a single-piece toothbrush packaging machine, which comprises a base, a feeding machine fixed on the base and used for clipping and feeding toothbrushes according to colors, and a feeding machine arranged on one side of the feeding machine and used for realizing the A conveyor line for transportation and transmission, a first adjustment mechanism arranged on both sides of the conveyor line and capable of adjusting the toothbrush with variable pitch rotation, and a second adjustment mechanism for combining the toothbrushes after the variable pitch rotation adjustment with secondary pitch changes and placing them in the toothbrush packaging box Mechanism; the feeding machine includes a support frame, a toothbrush transfer mechanism fixed on the support frame, a feeding base plate fixed on the toothbrush transfer mechanism, a feeding motor installed on the feeding base plate, and the motor shaft of the feeding motor The connected rotating base plate and the clamping jaw units that are fixed on the bottom side of the rotating base plate and are arranged side by side and equidistantly, the utility model can match the color of the toothbrush according to the requirements, and according to the packaging requirements of the single package or combined packaging, and adjust the toothbrush pendulum Automatically put it into the toothbrush packaging box after putting it down.
Description
技术领域technical field
本实用新型涉及一种包装机,尤其是一种单拼牙刷包装机。The utility model relates to a packaging machine, in particular to a single-piece toothbrush packaging machine.
背景技术Background technique
牙刷是一种清洁用品,为手柄式刷子,用于在刷子上添加牙膏,然后反复刷洗牙齿各个部位,是人们日常生活中的必备品,而市面上很多的牙刷常常是两种组合包装的形式放置于包装盒内的,但是现有技术中对于牙刷的组合包装普遍采用的依然是人工包装,因此不仅较为耗时耗力,而且包装效率亦较低。Toothbrush is a cleaning product. It is a handle-type brush. It is used to add toothpaste to the brush, and then repeatedly brush various parts of the teeth. It is a necessary product in people's daily life. However, in the prior art, the combined packaging of toothbrushes still generally adopts manual packaging, which is not only time-consuming and labor-intensive, but also has low packaging efficiency.
因此急需一种能够将牙刷的颜色按照要求配比,且根据包装要求的单个包装或是组合包装,以及在调整牙刷摆放姿态后自动化放入牙刷包装盒内的单拼牙刷包装机。Therefore, there is an urgent need for a single package or combined package that can match the colors of the toothbrush according to the requirements and according to the packaging requirements, and automatically put the toothbrush into the toothbrush packaging box after adjusting the posture of the toothbrush.
实用新型内容Utility model content
本实用新型的目的是提供一种单拼牙刷包装机,能够将牙刷的颜色按照要求配比,且根据包装要求的单个包装或是组合包装,以及在调整牙刷摆放姿态后自动化放入牙刷包装盒内。The purpose of this utility model is to provide a single-piece toothbrush packaging machine, which can match the color of the toothbrush according to the requirements, and according to the packaging requirements of a single package or combined packaging, and automatically put the toothbrush into the toothbrush packaging after adjusting the posture of the toothbrush inside the box.
本实用新型提供了如下的技术方案:The utility model provides the following technical solutions:
一种单拼牙刷包装机,包括基座、固定在基座上且用于将牙刷按照颜色夹取上料的上料机、设置在上料机一侧且用于实现牙刷的运输传递的输送线、设置在输送线两侧且能够实现牙刷变距旋转调整的第一调整机构以及将变距旋转调整后的牙刷二次变距组合后置入牙刷包装盒内的第二调整机构;上料机包括固定在基座上的支撑框架、固定在支撑框架上的牙刷移载机构、固定在牙刷移载机构上的上料基板、安装在上料基板上的上料电机、与上料电机的电机轴相连的转动基板以及固定在转动基板底侧并排等距设置的夹爪单元;输送线的输送皮带上均匀分布有若干可用于承接夹爪单元夹取的牙刷的牙刷支撑槽;第一调整机构包括固定在固定在输送线两侧且相对设置的两组第一调整组件、以及设置在其中一个第一调整组件上且用于实现牙刷变距旋转的旋转调整组件;第二调整机构包括机械手本体以及与机械手本体的活动端固定相连的第二调整组件。A single-piece toothbrush packaging machine, comprising a base, a feeding machine fixed on the base and used for clipping and feeding toothbrushes according to color, and a conveying device arranged on one side of the feeding machine and used to realize the transportation and transmission of the toothbrushes Line, a first adjustment mechanism arranged on both sides of the conveying line and capable of adjusting the toothbrush with variable pitch rotation, and a second adjustment mechanism after the toothbrush after the variable pitch rotation adjustment is combined with a second pitch change and placed in the toothbrush packaging box; The machine includes a support frame fixed on the base, a toothbrush transfer mechanism fixed on the support frame, a feeding base plate fixed on the toothbrush transfer mechanism, a feeding motor installed on the feeding base plate, and the feeding motor. The rotating base plate connected to the motor shaft and the clamping jaw units arranged side by side and equidistantly fixed on the bottom side of the rotating base plate; the conveyor belt of the conveying line is evenly distributed with a number of toothbrush supporting grooves that can be used to accept the toothbrushes clamped by the clamping jaw unit; the first adjustment The mechanism includes two sets of first adjustment assemblies fixed on both sides of the conveying line and arranged oppositely, and a rotation adjustment assembly disposed on one of the first adjustment assemblies and used to realize variable-pitch rotation of the toothbrush; the second adjustment mechanism includes a manipulator The body and the second adjusting component fixedly connected with the movable end of the manipulator body.
进一步的,所述上料机还包括运载上料机构,所述运载上料机构包括用于运载码垛后的牙刷料框的运料小车、位于所述运料小车的一侧的直线模组、以及安装在所述直线模组滑台上且用于夹紧提升所述运料小车内的牙刷料框至与所述夹爪单元配合的提升夹爪。Further, the feeding machine also includes a carrying and feeding mechanism, and the carrying and feeding mechanism includes a material transport trolley for carrying the palletized toothbrush material frame, and a linear module located on one side of the material transport trolley. , and is installed on the sliding table of the linear module and used to clamp and lift the toothbrush material frame in the material transport trolley to the lifting jaws matched with the clamping jaw unit.
进一步的,所述上料机还包括料框移载机构,所述料框移载机构包括从所述提升夹爪上将空载的牙刷料框移出的运载组件、以及固定在所述支撑框架上用于驱动所述运载组件沿X轴方向、Z轴方向移动的料盒转移机构,所述运载组件包括运载板、位于所述运载板两侧且用于夹持空载的牙刷料框的运载夹爪、以及固定在所述运载板上且用于驱动所述运载夹爪夹紧或放松的搬运伸缩气缸。Further, the feeder also includes a material frame transfer mechanism, and the material frame transfer mechanism includes a carrier assembly for removing the empty toothbrush material frame from the lifting jaws, and a carrier assembly fixed on the support frame. A material box transfer mechanism for driving the carrying assembly to move along the X-axis direction and the Z-axis direction, the carrying assembly includes a carrying plate, two sides of the carrying plate and used to clamp the empty toothbrush material frame. A carrying jaw, and a conveying telescopic cylinder fixed on the carrying plate and used for driving the carrying jaw to clamp or loosen.
进一步的,所述第一调整组件包括固定台、设置在所述固定台上的第一水平板、设置在所述固定台上且用于顶升所述第一水平板的第四伸缩气缸、滑动连接在所述第一水平板上且可在驱动机构的驱动下朝向所述输送线滑移的第二水平板、滑动连接在所述第二水平板上且可朝向所述输送线滑移的第三水平板,所述第二水平板上设置有与所述输送线传动方向平行的调整滑轨,所述调整滑轨上滑动连接有若干牙刷支板,所述牙刷支板的顶端转动连接有可抵接在牙刷端部的牙刷仿形件,且其底部朝向所述第三水平板和所述第二水平板之间延伸的一端还设有一调整滑头,所述第三水平板上还向两端辐射设置有与所述调整滑头插设配合的调整滑槽,所述第三水平板上还架设固定有至少一组可通过变距伺服电机驱动的丝杆,所述丝杆上螺纹连接有螺母块,所述螺母块通过一连接板与所述第二水平板相连。Further, the first adjustment assembly includes a fixed table, a first horizontal plate disposed on the fixed table, a fourth telescopic cylinder disposed on the fixed table and used to lift the first horizontal plate, A second horizontal plate slidably connected to the first horizontal plate and slidable toward the conveying line under the drive of the driving mechanism, slidably connected to the second horizontal plate and slidable toward the conveying line The third horizontal plate, the second horizontal plate is provided with an adjustment slide rail parallel to the transmission direction of the conveyor line, and a number of toothbrush support plates are slidably connected to the adjustment slide rail, and the top of the toothbrush support plate rotates A toothbrush profiling piece that can be abutted against the end of the toothbrush is connected, and the end of its bottom extending between the third horizontal plate and the second horizontal plate is also provided with an adjustment slider, and the third horizontal plate is also provided with an adjustment slider. There are also adjusting chutes radiating to both ends, which are inserted and matched with the adjusting sliders, and at least one set of screw rods that can be driven by a variable-pitch servo motor is also erected and fixed on the third horizontal plate. A nut block is threadedly connected, and the nut block is connected with the second horizontal plate through a connecting plate.
进一步的,所述第二调整组件包括与所述机械手本体的活动端固定相连的连接架、设置在所述连接架底侧且相对平行设置的两组变距组合架以及连接在所述变距组合架底部且用于吸附牙刷的吸附头,其中一组变距组合架通过辅助板固定在所述连接架上,且另一组变距组合架通过驱动件滑动连接在所述连接架上,来实现两组所述变距组合架上的吸附头之间的间距调整。Further, the second adjustment assembly includes a connecting frame fixedly connected to the movable end of the manipulator body, two sets of variable-distance combined frames arranged on the bottom side of the connecting frame and relatively parallel, and two sets of variable-distance combined frames connected to the variable-distance The bottom of the combination frame is an adsorption head for adsorbing toothbrushes, wherein one group of variable-distance combined frames is fixed on the connecting frame through an auxiliary plate, and the other group of variable-distance combined frames is slidably connected to the connecting frame through a driving member, In order to realize the adjustment of the spacing between the adsorption heads on the two sets of the variable-distance combined racks.
优选的,所述料盒转移机构包括设置在所述支撑框架上的X轴料盒滑轨组、通过X轴料盒滑块滑动连接在所述X轴料盒滑轨组上的第一横板、设置在所述第一横板上的Z 轴滑块、与所述Z轴滑块滑动连接的Z轴滑条,所述Z轴滑条固定在所述运载板上,且所述第一横板上还安装有可推动所述运载板沿Z向运动的搬运驱动气缸。Preferably, the magazine transfer mechanism includes an X-axis magazine slide rail group disposed on the support frame, a first cross rail group slidably connected to the X-axis magazine slide rail group through an X-axis magazine slider plate, a Z-axis slider arranged on the first horizontal plate, a Z-axis slider slidably connected to the Z-axis slider, the Z-axis slider is fixed on the carrier plate, and the first A conveying driving cylinder which can push the carrying plate to move in the Z direction is also installed on a horizontal plate.
优选的,所述牙刷移载机构包括有设置在所述支撑框架上的X轴牙刷滑轨组、通过X轴牙刷滑块滑动连接在所述X轴牙刷滑轨组上的第二横板、设置在所述第二横板上的 Y轴滑轨组、通过Y轴滑块滑动连接在所述Y轴滑轨组上的配比固定架以及固定在所述配比固定架上的Z轴滑轨组,所述上料基板与所述Z轴滑轨组滑动相连。Preferably, the toothbrush transfer mechanism includes an X-axis toothbrush slide rail group disposed on the support frame, a second horizontal plate slidably connected to the X-axis toothbrush slide rail group through an X-axis toothbrush slider, The Y-axis slide rail group arranged on the second horizontal plate, the proportioning fixed frame that is slidably connected to the Y-axis slide rail group through the Y-axis slider, and the Z-axis fixed on the proportioning and fixed frame A slide rail group, the loading substrate is slidably connected to the Z-axis slide rail group.
优选的,所述基座上还安装有围设在所述输送线外的防护栏。Preferably, a protective fence surrounding the conveying line is also installed on the base.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
人工将满料的牙刷料框堆放到运料小车上后,可将其推至支撑框架入料口处,此时提升夹爪夹紧牙刷料框,且运动提升至顶端,通过夹爪单元选择夹取牙刷后,且将牙刷送入到输送线上特定间距的牙刷支撑槽内,进而当输送线带动牙刷至两组第一调整组件之间后,可通过第一调整组件实现对于牙刷的夹紧、顶升、变距以适应第二调整组件的间距,旋转以适应包装要求,进而通过第二调整组件上的吸附头吸附牙刷顶部后,由机械手本体带动送入牙刷包装盒,同时可调整两组变距组合架之间的错位间距,以适应不同类型包装盒,一个一组的包装,或是两个一组的包装方式,从而实现了能够将牙刷的颜色按照要求配比,且根据包装要求的单个包装或是组合包装,以及在调整牙刷摆放姿态后自动化放入牙刷包装盒内的要求,自动化程度较高,较为省时省力。After manually stacking the full toothbrush frame on the material transport trolley, it can be pushed to the feeding port of the support frame. At this time, the lifting jaws clamp the toothbrush frame and move to the top, which can be selected by the jaw unit. After the toothbrush is clamped, the toothbrush is sent into the toothbrush support groove with a specific distance on the conveyor line, and then when the conveyor line drives the toothbrush between the two sets of first adjustment components, the toothbrush can be clamped by the first adjustment component. Tighten, lift, and change the pitch to adapt to the spacing of the second adjustment component, rotate to meet the packaging requirements, and then the top of the toothbrush is adsorbed by the adsorption head on the second adjustment component, and then driven by the manipulator body and sent to the toothbrush packaging box, and can be adjusted at the same time. The dislocation spacing between the two groups of variable-pitch combination racks is suitable for different types of packaging boxes, one group of packaging, or two groups of packaging methods, so that the color of the toothbrush can be matched according to the requirements, and according to the requirements. The single packaging or combined packaging required by the packaging, as well as the requirement to automatically put the toothbrush into the toothbrush packaging box after adjusting the posture of the toothbrush, has a high degree of automation, which saves time and effort.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1是本实用新型的工作流程示意图;Fig. 1 is the workflow schematic diagram of the present utility model;
图2是本实用新型的结构示意图;Fig. 2 is the structural representation of the present utility model;
图3是图2中A部分的局部放大图;Fig. 3 is a partial enlarged view of part A in Fig. 2;
图4是上料机去除外部罩壳后的结构示意图;Fig. 4 is the structural schematic diagram of the feeder after removing the outer cover;
图5是夹爪组件的结构示意图;Figure 5 is a schematic structural diagram of the jaw assembly;
图6是夹爪单元的结构示意图;Fig. 6 is the structural representation of the gripper unit;
图7是运载上料机构的结构示意图;Fig. 7 is the structural representation of carrying and feeding mechanism;
图8是夹持提升部夹取牙刷料框时的结构示意图;FIG. 8 is a schematic structural diagram when the clamping lifting part clamps the toothbrush material frame;
图9是料框移载机构的结构示意图;Fig. 9 is the structural representation of the material frame transfer mechanism;
图10是输送线和第一调整机构的结构示意图;Figure 10 is a schematic structural diagram of a conveying line and a first adjustment mechanism;
图11是图10中B部分的局部放大图;Fig. 11 is a partial enlarged view of part B in Fig. 10;
图12是第一调整机构的结构示意图;12 is a schematic structural diagram of the first adjustment mechanism;
图13是第一调整组件的结构示意图;13 is a schematic structural diagram of the first adjustment assembly;
图14是旋转调整组件的结构示意图;14 is a schematic structural diagram of a rotation adjustment assembly;
图15是第二调整机构的机构示意图;Fig. 15 is the mechanism schematic diagram of the second adjustment mechanism;
图16是第二调整组件的结构示意图;16 is a schematic structural diagram of a second adjustment assembly;
图17是第二变距组合架的结构示意图;17 is a schematic structural diagram of a second variable-pitch combined frame;
图中的标记:1为基座,2为上料机,3为输送线,4为第一调整机构,5为第二调整机构,6为牙刷包装盒,7为牙刷料框,8为防护栏,2.1为支撑框架,2.2为夹爪组件,2.3为牙刷移载机构,2.4为运料小车,2.5为夹持提升部,2.6为运载组件,2.7 为料盒转移机构,2.2.1为上料基板,2.2.2为上料电机,2.2.3为转动基板,2.2.4为夹爪框,2.2.5为第三伸缩气缸,2.2.6为夹爪气缸,2.2.7为抵接头,2.3.1为X轴牙刷滑轨组,2.3.2为第二横板,2.3.3为Y轴滑轨组,2.3.4为配比固定架,2.3.5为Z 轴滑轨组,2.5.1为直线模组,2.5.2为夹爪基板,2.5.3为第一伸缩气缸,2.5.4为夹持件,2.5.5为硬限位,2.5.6为顶出气缸,2.6.1为运载板,2.6.2为运载夹爪,2.6.3 为搬运伸缩气缸,2.7.1为X轴料盒滑轨组,2.7.2为第一横板,2.7.3为Z轴滑块,2.7.4 为Z轴滑条,2.7.5为搬运驱动气缸,3.1为牙刷支撑槽,4.1为第一调整组件,4.2为旋转调整组件,4.1.1为固定台,4.1.2为第一水平板,4.1.3为第二水平板,4.1.4为第三水平板,4.1.5为第四伸缩气缸,4.1.6为导向杆,4.1.7为调整滑轨,4.1.8为牙刷支板,4.1.9为牙刷仿形件,4.1.10为导向,4.1.11为调整滑槽,4.1.12为变距伺服电机,4.1.13为螺母块,4.1.14为连接板,4.2.11为旋转伺服电机,5.1为机械手本体,5.2为第二调整组件,5.2.1为连接架,5.2.2为变距组合架,5.2.3为辅助板, 5.2.4为驱动件,5.2.2.1为固定底板,5.2.2.2为滑槽板,5.2.2.3为组合滑轨,5.2.2.4 为末端板,5.2.2.5为随动凸块,5.2.2.6为限位滑槽,5.2.2.7为第一吸附基杆,5.2.2.8 为第一吸附头,5.2.2.9为工装横连板,5.2.2.10为第二吸附基杆,5.2.2.11为第二吸附头,5.2.4.1为固定丝杠,5.2.4.2为丝杆螺母,5.2.4.3为滑动基板,5.2.4.4为直线滑轨。Marks in the figure: 1 is the base, 2 is the feeding machine, 3 is the conveying line, 4 is the first adjustment mechanism, 5 is the second adjustment mechanism, 6 is the toothbrush packing box, 7 is the toothbrush material frame, and 8 is the protection Column, 2.1 is the support frame, 2.2 is the gripper assembly, 2.3 is the toothbrush transfer mechanism, 2.4 is the material transport trolley, 2.5 is the clamping lifting part, 2.6 is the carrying component, 2.7 is the material box transfer mechanism, 2.2.1 is the upper 2.2.2 is the feeding motor, 2.2.3 is the rotating base plate, 2.2.4 is the gripper frame, 2.2.5 is the third telescopic cylinder, 2.2.6 is the gripper cylinder, 2.2.7 is the abutting joint, 2.3.1 is the X-axis toothbrush slide rail set, 2.3.2 is the second horizontal plate, 2.3.3 is the Y-axis slide rail set, 2.3.4 is the ratio fixing frame, 2.3.5 is the Z-axis slide rail set, 2.5 .1 is the linear module, 2.5.2 is the gripper base plate, 2.5.3 is the first telescopic cylinder, 2.5.4 is the clamp, 2.5.5 is the hard limit, 2.5.6 is the ejector cylinder, 2.6. 1 is the carrier plate, 2.6.2 is the carrier gripper, 2.6.3 is the handling telescopic cylinder, 2.7.1 is the X-axis material box slide rail group, 2.7.2 is the first horizontal plate, and 2.7.3 is the Z-axis slider , 2.7.4 is the Z-axis slider, 2.7.5 is the handling drive cylinder, 3.1 is the toothbrush support groove, 4.1 is the first adjustment component, 4.2 is the rotation adjustment component, 4.1.1 is the fixed table, and 4.1.2 is the first Horizontal plate, 4.1.3 is the second horizontal plate, 4.1.4 is the third horizontal plate, 4.1.5 is the fourth telescopic cylinder, 4.1.6 is the guide rod, 4.1.7 is the adjusting rail, and 4.1.8 is the toothbrush Support plate, 4.1.9 is the toothbrush profile, 4.1.10 is the guide, 4.1.11 is the adjustment chute, 4.1.12 is the variable pitch servo motor, 4.1.13 is the nut block, 4.1.14 is the connecting plate, 4.2 .11 is the rotary servo motor, 5.1 is the manipulator body, 5.2 is the second adjustment component, 5.2.1 is the connecting frame, 5.2.2 is the variable pitch combination frame, 5.2.3 is the auxiliary board, 5.2.4 is the driving part, 5.2 .2.1 is the fixed bottom plate, 5.2.2.2 is the chute plate, 5.2.2.3 is the combined slide rail, 5.2.2.4 is the end plate, 5.2.2.5 is the follower bump, 5.2.2.6 is the limit chute, 5.2.2.7 is the first adsorption base rod, 5.2.2.8 is the first adsorption head, 5.2.2.9 is the tooling horizontal connecting plate, 5.2.2.10 is the second adsorption base rod, 5.2.2.11 is the second adsorption head, 5.2.4.1 is the fixing wire bar, 5.2.4.2 is the screw nut, 5.2.4.3 is the sliding base plate, and 5.2.4.4 is the linear slide rail.
具体实施方式Detailed ways
结合图1至图17所示的一种单拼牙刷包装机,在本实施例中,包括基座1、固定在基座1上且用于将牙刷按照颜色夹取上料的上料机2、设置在上料机2一侧且用于实现牙刷的运输传递的输送线3、设置在输送线3两侧且能够实现牙刷变距旋转调整的第一调整机构4以及将变距旋转调整后的牙刷二次变距组合后置入牙刷包装盒6内的第二调整机构5;With reference to a single-piece toothbrush packaging machine shown in FIG. 1 to FIG. 17, in this embodiment, it includes a
上料机2包括固定在基座1上的支撑框架2.1、用于夹取牙刷的夹爪组件2.2以及固定在支撑框架2.1上用于驱动夹爪取件沿X轴方向、Y轴方向、Z轴方向移动的牙刷移载机构2.3,夹爪组件2.2包括固定在牙刷移载机构2.3上的上料基板2.2.1、安装在上料基板2.2.1上的上料电机2.2.2、与上料电机2.2.2的电机轴相连的转动基板 2.2.3以及固定在转动基板2.2.3底侧并排等距设置的至少两组夹爪单元,夹爪单元包括固定在转动基板2.2.3底侧的夹爪框架2.2.4、安装在夹爪框架2.2.4内的第三伸缩气缸2.2.5、连接在第三伸缩气缸2.2.5活动端的夹爪气缸2.2.6以及固定在夹爪气缸 2.2.6固定端且用于辅助固定牙刷端部的抵接头2.2.7;牙刷移载机构2.3包括有设置在支撑框架2.1上的X轴牙刷滑轨组2.3.1、通过X轴牙刷滑块滑动连接在X轴牙刷滑轨组2.3.1上的第二横板2.3.2、设置在第二横板2.3.2上的Y轴滑轨组2.3.3、通过Y 轴滑块滑动连接在Y轴滑轨组2.3.3上的配比固定架2.3.4以及固定在配比固定架 2.3.4上的Z轴滑轨组2.3.5,上料基板2.2.1与Z轴滑轨组2.3.5滑动相连。The feeding machine 2 includes a support frame 2.1 fixed on the
上料机2还包括运载上料机构,运载上料机构包括用于运载码垛后的牙刷料框7的运料小车2.4、以及位于运料小车2.4的一侧且用于夹紧提升运料小车2.4内的牙刷料框7至与夹爪单元配合的夹持提升部2.5;夹持提升部2.5包括固定在支撑框架2.1入料口处的直线模组2.5.1以及安装在直线模组2.5.1滑台上的提升夹爪,提升夹爪包括固定在直线模组2.5.1滑台上的夹爪基板2.5.2、固定在夹爪基板2.5.2上的两组相背设置的第一伸缩气缸2.5.3、连接在第一伸缩气缸2.5.3活动端的夹持件2.5.4、设置在夹持件2.5.4上且可实现与夹持牙刷料框7顶部凸块硬限位的硬限位块2.5.5以及固定在夹爪基板2.5.2上且可将牙刷料框7顶出到位的顶出气缸2.5.6;The feeding machine 2 also includes a carrying and feeding mechanism, and the carrying and feeding mechanism includes a feeding trolley 2.4 for carrying the palletized toothbrush material frame 7, and a feeding trolley 2.4 located at one side of the feeding trolley 2.4 and used for clamping and lifting the feeding material. The toothbrush material frame 7 in the trolley 2.4 is connected to the clamping and lifting part 2.5 which is matched with the clamping jaw unit; .1 Lifting jaws on the sliding table, the lifting jaws include the clamping jaw base plate 2.5.2 fixed on the linear module 2.5.1 the sliding table, and two sets of oppositely arranged No. A telescopic cylinder 2.5.3, a clamping member 2.5.4 connected to the movable end of the first telescopic cylinder 2.5.3, arranged on the clamping member 2.5.4 and can achieve a hard limit with the top bump of the toothbrush material frame 7 The hard limit block 2.5.5 and the ejection cylinder 2.5.6 which is fixed on the clamping jaw base plate 2.5.2 and can eject the toothbrush material frame 7 into place;
上料机2还包括料框移载机构,料框移载机构包括从夹持提升部2.5上将空载的牙刷料框7移出的运载组件2.6、以及固定在支撑框架2.1上用于驱动运载组件2.6沿X 轴方向、Z轴方向移动的料盒转移机构2.7,运载组件2.6包括运载板2.6.1、位于运载板2.6.1两侧且用于向内夹持位于其中的空载的牙刷料框7的运载夹爪2.6.2、以及固定在运载板2.6.1上且用于驱动运载夹爪2.6.2夹紧或放松的搬运伸缩气缸2.6.3;料盒转移机构2.7包括设置在支撑框架2.1上的X轴料盒滑轨组2.7.1、通过X轴料盒滑块滑动连接在X轴料盒滑轨组2.7.1上的第一横板2.7.2、设置在第一横板2.7.2上的 Z轴滑块2.7.3、与Z轴滑块2.7.3滑动连接的Z轴滑条2.7.4,Z轴滑条2.7.4固定在运载板2.6.1上,且第一横板2.7.2上还安装有可推动运载板2.6.1沿Z向运动的搬运驱动气缸2.7.5。The feeding machine 2 also includes a material frame transfer mechanism, which includes a carrier assembly 2.6 for removing the empty toothbrush material frame 7 from the clamping and lifting part 2.5, and a carrier assembly 2.6 fixed on the support frame 2.1 for driving and carrying Component 2.6 is a cartridge transfer mechanism 2.7 that moves along the X-axis direction and the Z-axis direction. The carrier component 2.6 includes a carrier board 2.6.1, located on both sides of the carrier board 2.6.1 and used to clamp the empty toothbrush located therein. The carrying jaw 2.6.2 of the material frame 7, and the conveying telescopic cylinder 2.6.3 fixed on the carrying plate 2.6.1 and used to drive the carrying jaw 2.6.2 to clamp or loosen; the material box transfer mechanism 2.7 includes a The X-axis material box slide rail group 2.7.1 on the support frame 2.1, the first horizontal plate 2.7.2, which is slidably connected to the X-axis material box slide rail group 2.7.1 through the X-axis material box slider, is arranged on the first The Z-axis slider 2.7.3 on the horizontal plate 2.7.2, the Z-axis slider 2.7.4 slidingly connected with the Z-axis slider 2.7.3, and the Z-axis slider 2.7.4 are fixed on the carrier plate 2.6.1, In addition, the first horizontal plate 2.7.2 is also provided with a conveying driving cylinder 2.7.5 which can push the carrying plate 2.6.1 to move in the Z direction.
输送线3的输送皮带上均匀分布有若干可用于承接夹爪单元夹取的牙刷的牙刷支撑槽3.1;第一调整机构4包括固定在固定在输送线3两侧且相对设置的两组第一调整组件4.1、以及设置在其中一个第一调整组件4.1上且用于实现牙刷变距旋转的旋转调整组件4.2;The conveyor belt of the
第一调整组件4.1包括固定台4.1.1、设置在固定台4.1.1上的第一水平板4.1.2、滑动连接在第一水平板4.1.2上且可在驱动机构的驱动下朝向输送线3滑移的第二水平板4.1.3、滑动连接在第二水平板4.1.3上且可朝向输送线3滑移的第三水平板4.1.4;固定台4.1.1上安装有第四伸缩气缸4.1.5,第四伸缩气缸4.1.5的活动端与第一水平板4.1.2相连,且第一水平板4.1.2的底侧还固定有与固定台4.1.1通过直线轴承滑动连接的导向杆4.1.6;第二水平板4.1.3上还设置有与输送线3传动方向平行的调整滑轨4.1.7,调整滑轨4.1.7上滑动连接有若干牙刷支板4.1.8,牙刷支板4.1.8的顶端转动连接有可抵接在牙刷端部的牙刷仿形件4.1.9;牙刷支板4.1.8的底部朝向第三水平板4.1.4和第二水平板4.1.3之间延伸的一端还设有一调整滑头4.1.10,第三水平板 4.1.4上还向两端辐射设置有与调整滑头4.1.10插设配合的调整滑槽4.1.11,牙刷仿形件4.1.9在调整滑头4.1.10与调整滑槽4.1.11的导向配合下,可等间距的扩展或收缩;第三水平板4.1.4上还架设固定有至少一组可通过变距伺服电机4.1.12驱动的丝杆,丝杆上螺纹连接有螺母块4.1.13,螺母块4.1.13通过一连接板4.1.14与第二水平板4.1.3相连;旋转调整组件4.2包括固定在牙刷支板4.1.8上的旋转伺服电机4.2.1、与牙刷仿形件4.1.9的转动轴端固定相连的从动轮以及设置在旋转伺服电机4.2.1的电机轴上且与从动轮传动相连的主动轮;且其中连接旋转调整组件4.2的牙刷仿形件 4.1.9上还设有可配合插接在牙刷端头处仿形口。The first adjustment assembly 4.1 includes a fixed table 4.1.1, a first horizontal plate 4.1.2 arranged on the fixed table 4.1.1, slidably connected to the first horizontal plate 4.1.2 and can be conveyed toward the driving mechanism under the driving of the driving mechanism The second horizontal plate 4.1.3 on which the line 3 slides, and the third horizontal plate 4.1.4 slidably connected to the second horizontal plate 4.1.3 and slidable toward the conveying line 3; Four telescopic cylinders 4.1.5, the movable end of the fourth telescopic cylinder 4.1.5 is connected with the first horizontal plate 4.1.2, and the bottom side of the first horizontal plate 4.1.2 is also fixed with a linear bearing connected to the fixed table 4.1.1 The guide rod 4.1.6 is slidably connected; the second horizontal plate 4.1.3 is also provided with an adjustment slide rail 4.1.7 parallel to the transmission direction of the conveying line 3, and a number of toothbrush support plates 4.1 are slidably connected to the adjustment slide rail 4.1.7 .8, the top of the toothbrush support plate 4.1.8 is rotatably connected with a toothbrush profiling 4.1.9 that can abut against the end of the toothbrush; the bottom of the toothbrush support plate 4.1.8 faces the third horizontal plate 4.1.4 and the second horizontal One end extending between the plates 4.1.3 is also provided with an adjustment slider 4.1.10, and the third horizontal plate 4.1.4 is also provided with adjustment sliders 4.1.11 radiating to both ends for inserting and matching with the adjustment slider 4.1.10, The toothbrush profiling piece 4.1.9 can be expanded or contracted at equal intervals under the guiding cooperation of the adjustment slider 4.1.10 and the adjustment chute 4.1.11; the third horizontal plate 4.1.4 is also erected and fixed with at least one set of The screw rod driven by the variable pitch servo motor 4.1.12, the screw rod is threadedly connected with a nut block 4.1.13, and the nut block 4.1.13 is connected with the second horizontal plate 4.1.3 through a connecting plate 4.1.14; the rotation adjustment component 4.2 It includes a rotary servo motor 4.2.1 fixed on the toothbrush support plate 4.1.8, a driven wheel that is fixedly connected to the rotating shaft end of the toothbrush profiling 4.1.9, and a motor shaft arranged on the rotary servo motor 4.2.1 and connected to the rotary servo motor 4.2.1. The driven wheel drives the connected driving wheel; and the toothbrush profiling piece 4.1.9 connected with the rotation adjustment assembly 4.2 is also provided with a profiling port that can be mated and inserted at the end of the toothbrush.
第二调整机构5包括机械手本体5.1以及与机械手本体5.1的活动端固定相连的第二调整组件5.2。The second adjustment mechanism 5 includes a manipulator body 5.1 and a second adjustment component 5.2 fixedly connected to the movable end of the manipulator body 5.1.
第二调整组件5.2包括与机械手本体5.1的活动端固定相连的连接架5.2.1、设置在连接架5.2.1底侧且相对平行设置的变距组合架5.2.2;其中一组变距组合架5.2.2 为第一变距组合架,且通过辅助板5.2.3固定在连接架5.2.1上,另一组变距组合架 5.2.2为第二变距组合架,且通过驱动件5.2.4滑动连接在连接架5.2.1上;变距组合架5.2.2包括与辅助板5.2.3或驱动件5.2.4固定相连固定底板5.2.2.1、以及设置在固定底板5.2.2.1一侧且与固定底板5.2.2.1之间滑动相连的滑槽板5.2.2.2,固定底板5.2.2.1朝向滑槽板5.2.2.2的一侧还设有组合滑轨5.2.2.3,沿着组合滑轨5.2.2.3 方向上等间距通过组合滑块滑动连接有至少两组末端板5.2.2.4,末端板5.2.2.4的顶端设有随动凸块5.2.2.5,滑槽板5.2.2.2上设有辐射设置有与随动凸块5.2.2.5一一对应配合的限位滑槽5.2.2.6,且当滑槽板5.2.2.2沿固定底板5.2.2.1上的滑动时,可通过随动凸块5.2.2.5在限位滑槽5.2.2.6内的滑动来实现末端板5.2.2.4等间距的扩展或收缩;第一变距组合架上的末端板5.2.2.4底部固定有第一吸附基杆5.2.2.7,且第一吸附基杆5.2.2.7的底侧安装有用于吸附牙刷的第一吸附头5.2.2.8,第一变距组合架上的固定底板5.2.2.1上还架设固定有一螺纹连接穿过滑槽板5.2.2.2的调节丝杠,且通过旋拧调节丝杠,可驱动滑槽板5.2.2.2沿固定底板5.2.2.1滑动;第二变距组合架的末端板5.2.2.4底部等距固定在一工装横连板5.2.2.9上,且工装横连板 5.2.2.9上底侧还等间距分布固定有至少两组第二吸附基杆5.2.2.10,且第二吸附基杆 5.2.2.10的底侧还安装有用于吸附牙刷的第二吸附头5.2.2.11。The second adjustment assembly 5.2 includes a connecting frame 5.2.1 fixedly connected to the movable end of the manipulator body 5.1, and a variable-distance combined frame 5.2.2 arranged on the bottom side of the connecting frame 5.2.1 and relatively parallel; one set of the variable-distance combined frame The frame 5.2.2 is the first variable-pitch composite frame, and is fixed on the connecting frame 5.2.1 through the auxiliary plate 5.2.3, and the other set of variable-pitch composite frames 5.2.2 is the second variable-pitch composite frame, and is passed through the driving part. 5.2.4 is slidably connected to the connecting frame 5.2.1; the variable-pitch combined frame 5.2.2 includes a fixed base plate 5.2.2.1 that is fixedly connected with the auxiliary plate 5.2.3 or the driving part 5.2.4, and a fixed base plate 5.2.2.1 arranged on the fixed base plate 5.2.1. The chute plate 5.2.2.2 is slidably connected to the side of the fixed bottom plate 5.2.2.1. The side of the fixed bottom plate 5.2.2.1 facing the chute plate 5.2.2.2 is also provided with a combined slide rail 5.2.2.3, along the combined slide rail 5.2.2.3 There are at least two sets of end plates 5.2.2.4 slidably connected at equal intervals in the direction of the end plate 5.2.2.4. The top of the end plate 5.2.2.4 is provided with a follow-up bump 5.2.2.5, and the chute plate 5.2.2.2 is provided with radiation There is a limit chute 5.2.2.6 matched with the follow-up bump 5.2.2.5 one-to-one, and when the chute plate 5.2.2.2 slides along the fixed bottom plate 5.2.2.1, it can pass the follow-up bump 5.2. 2.5 Sliding in the limit chute 5.2.2.6 to realize the expansion or contraction of the end plate 5.2.2.4 at equal intervals; the end plate 5.2.2.4 on the first variable pitch combined frame is fixed with the first adsorption base rod 5.2.2.7 at the bottom , and the bottom side of the first adsorption base rod 5.2.2.7 is installed with a first adsorption head 5.2.2.8 for adsorbing toothbrushes, and a fixed bottom plate 5.2.2.1 on the first variable pitch combination frame is also erected and fixed with a threaded connection through the sliding The adjusting screw of the groove plate 5.2.2.2 can drive the sliding groove plate 5.2.2.2 to slide along the fixed bottom plate 5.2.2.1 by screwing the adjusting screw; the bottom of the end plate 5.2.2.4 of the second variable-pitch combination frame is fixed at equal distances at the bottom At least two sets of second adsorption base rods 5.2.2.10 are fixed on a tooling transverse connecting plate 5.2.2.9, and at least two sets of second adsorption base rods 5.2.2.10 are fixed at equal intervals on the upper bottom side of the tooling transverse connecting plate 5.2.2.9, and the second adsorption base rods 5.2.2.10 are A second suction head 5.2.2.11 for suctioning the toothbrush is also installed on the bottom side.
驱动件5.2.4包括安装在连接架5.2.1上且通过丝杠电机驱动的固定丝杠5.2.4.1、螺纹连接在固定丝杠5.2.4.1上的丝杆螺母5.2.4.2、与丝杠螺母固定相连的滑动基板 5.2.4.3,滑动基板5.2.4.3上固定有与连接架5.2.1滑动连接的直线滑轨5.2.4.4,且滑动基板5.2.4.3的一侧与第二旋转变距组合架5.2.2上的固定底板5.2.2.1相连,通过固定丝杠5.2.4.1的旋转,可驱动与第一吸附基杆5.2.2.7相间水平分布的第二吸附基杆5.2.2.10在同一平面上靠近或远离第一吸附基杆5.2.2.7。The driving part 5.2.4 includes a fixed lead screw 5.2.4.1 mounted on the connecting frame 5.2.1 and driven by a lead screw motor, a lead screw nut 5.2.4.2 threaded on the fixed lead screw 5.2.4.1, and a lead screw nut The sliding base plate 5.2.4.3 is fixedly connected, the linear sliding rail 5.2.4.4 slidingly connected with the connecting frame 5.2.1 is fixed on the sliding base plate 5.2.4.3, and one side of the sliding base plate 5.2.4.3 is connected with the second rotary variable pitch combination frame The fixed base plate 5.2.2.1 on 5.2.2 is connected, and through the rotation of the fixed lead screw 5.2.4.1, the second adsorption base rod 5.2.2.10 distributed horizontally with the first adsorption base rod 5.2.2.7 can be driven to approach on the same plane. Or away from the first adsorption base rod 5.2.2.7.
基座1上还安装有围设在输送线3外的防护栏8。A
本实用新型的工作原理是:人工将满料的牙刷料框7堆放到运料小车2.4上后,可将其推至支撑框架2.1入料口处,此时夹持提升部2.5可通过提升夹爪夹紧牙刷料框7,且运动提升至顶端,此时,夹爪气缸2.2.6下降抓取对应在牙刷料框7中的牙刷,由于各个夹爪气缸2.2.6由单独的第三伸缩气缸2.2.5驱动,因此可通过选择牙刷料框7中不同颜色牙刷的排列方式的夹持,从而来为之后的包装做准备,同时通过上料电机2.2.2 的驱动,亦可实现牙刷摆放方向的调整,即,当人工上料摆放位颠倒时,即可方便做出调整,使得摆放到输送线上的牙刷实现摆放位的统一,且能够适应旋转调整组件的调整位,夹爪气缸2.2.6夹持牙刷放置到输送线上后,可通过第一调整组件夹紧、顶升、且扩张间距以适应第二调整组件和牙刷包装盒之间的间距,进而可通过旋转调整组件选择性的间隔旋转牙刷,亦或是全部旋转牙刷,以适应牙刷包装盒的包装位角度,且在旋转调整完成后,可通过第二调整组件5.2从牙刷的上方吸附固定牙刷,且在放入牙刷包装盒的过程中,可通过驱动件5.2.4的运动,来实现两组牙刷放入一个包装盒,或是单个牙刷放入一个包装盒的方式,从而实现了能够将牙刷的颜色按照要求配比,且根据包装要求的单个包装或是组合包装,以及在调整牙刷摆放姿态后自动化放入牙刷包装盒内的要求,自动化程度较高,较为省时省力。The working principle of the utility model is as follows: after manually stacking the full toothbrush material frame 7 on the material transport trolley 2.4, it can be pushed to the feeding port of the supporting frame 2.1, and the clamping lifting part 2.5 can pass the lifting clamp. The jaws clamp the toothbrush material frame 7, and the movement is lifted to the top. At this time, the jaw cylinder 2.2.6 descends to grab the toothbrush corresponding to the toothbrush material frame 7. Since each jaw cylinder 2.2.6 is extended by a separate third The air cylinder 2.2.5 is driven, so the toothbrushes of different colors in the toothbrush material frame 7 can be selected to be clamped to prepare for subsequent packaging. At the same time, the toothbrush pendulum can also be realized by the driving of the feeding motor 2.2.2. The adjustment of the placement direction, that is, when the manual feeding placement is reversed, it can be easily adjusted, so that the toothbrush placed on the conveyor line can achieve a unified placement, and can adapt to the adjustment position of the rotating adjustment component, After the clamping jaw cylinder 2.2.6 clamps the toothbrush and places it on the conveyor line, it can be clamped, lifted, and expanded by the first adjustment component to adapt to the distance between the second adjustment component and the toothbrush packaging box, and can be rotated by rotating The adjustment component selectively rotates the toothbrush at intervals, or completely rotates the toothbrush to adapt to the packaging position angle of the toothbrush packaging box, and after the rotation adjustment is completed, the second adjustment component 5.2 can be used to adsorb and fix the toothbrush from above the toothbrush, and in the In the process of putting the toothbrush in the packaging box, two groups of toothbrushes can be put into one packaging box, or a single toothbrush can be put into one packaging box through the movement of the driving member 5.2.4, so as to realize the color of the toothbrush According to the required proportions, and according to the requirements of single packaging or combined packaging, and the requirements of automatically placing the toothbrush in the toothbrush packaging box after adjusting the posture of the toothbrush, the degree of automation is high, which saves time and effort.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing. The technical solutions described in the embodiments are modified, or some technical features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (9)
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| CN202020636857.3U CN211996323U (en) | 2020-04-24 | 2020-04-24 | A single-piece toothbrush packaging machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111392111A (en) * | 2020-04-24 | 2020-07-10 | 苏州迅益科系统科技有限公司 | Singly piece together toothbrush packagine machine |
| CN115535589A (en) * | 2022-10-11 | 2022-12-30 | 佛山道斯水溶包装技术有限公司 | A kind of multi-chamber bead production equipment |
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2020
- 2020-04-24 CN CN202020636857.3U patent/CN211996323U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111392111A (en) * | 2020-04-24 | 2020-07-10 | 苏州迅益科系统科技有限公司 | Singly piece together toothbrush packagine machine |
| CN111392111B (en) * | 2020-04-24 | 2024-06-21 | 佛山市揽德包装机械有限公司 | A single toothbrush packaging machine |
| CN115535589A (en) * | 2022-10-11 | 2022-12-30 | 佛山道斯水溶包装技术有限公司 | A kind of multi-chamber bead production equipment |
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