CN108682641B - Automatic assembly equipment for transistors and heat sinks - Google Patents
Automatic assembly equipment for transistors and heat sinks Download PDFInfo
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- CN108682641B CN108682641B CN201810520344.3A CN201810520344A CN108682641B CN 108682641 B CN108682641 B CN 108682641B CN 201810520344 A CN201810520344 A CN 201810520344A CN 108682641 B CN108682641 B CN 108682641B
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/04—Apparatus for manufacture or treatment
- H10P72/0438—Apparatus for making assemblies not otherwise provided for, e.g. package constructions
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/30—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for conveying, e.g. between different workstations
- H10P72/33—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for conveying, e.g. between different workstations into and out of processing chamber
- H10P72/3304—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for conveying, e.g. between different workstations into and out of processing chamber characterised by movements or sequence of movements of transfer devices
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- H—ELECTRICITY
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- H10W40/00—Arrangements for thermal protection or thermal control
- H10W40/60—Securing means for detachable heating or cooling arrangements, e.g. clamps
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Abstract
本发明涉及半导体生产技术领域。晶体管和散热片自动组装设备,包括机架组件、分度转盘装置、夹具组件、第一晶体管上料装置、第二晶体管上料装置、涂胶装置、第一散热片上料装置、第二散热片上料装置、第一螺母上料装置、第二螺母上料装置、第一螺丝拧紧装置、第二螺丝拧紧装置和下料搬运装置。晶体管和散热片自动组装设备优点是同时完成两种不同尺寸晶体管和散热片的装配,加工效率高。
The present invention relates to the technical field of semiconductor production. Transistor and heat sink automatic assembly equipment, including rack assembly, indexing turntable device, fixture assembly, first transistor feeding device, second transistor feeding device, glue coating device, first heat sink feeding device, second heat sink feeding device A feeding device, a first nut feeding device, a second nut feeding device, a first screw tightening device, a second screw tightening device and a blanking and handling device. The advantage of the automatic assembly equipment for transistors and heat sinks is that the assembly of two different sizes of transistors and heat sinks is completed at the same time, and the processing efficiency is high.
Description
技术领域technical field
本发明涉及半导体生产技术领域,尤其是晶体管和散热片自动组装设备。The invention relates to the technical field of semiconductor production, in particular to automatic assembly equipment for transistors and heat sinks.
背景技术Background technique
晶体管和散热片的组装是半导体生产的重要工艺,晶体管和散热片的组装目前已经广泛的使用自动化设备完成,组装过程依次包括晶体管整形、晶体管上料、晶体管涂胶、散热片上料和螺丝固定,基本都是通过分度盘控制各工位操作。现有晶体管和散热片自动组装设备只能加工一种尺寸大小的晶体管和散热片,实际生产过程中由于功率和散热性能的要求,一种尺寸大小的晶体管经常会配装不同尺寸大小的散热片,现有晶体管和散热片自动组装设备存在的不足是:只能适应一种大小的晶体管和散热片组装,并且加工效率低。The assembly of transistors and heat sinks is an important process in semiconductor production. The assembly of transistors and heat sinks has been widely completed by automated equipment. The assembly process sequentially includes transistor shaping, transistor feeding, transistor gluing, heat sink feeding and screw fixing. Basically, the operation of each station is controlled by the indexing plate. Existing automatic assembly equipment for transistors and heat sinks can only process transistors and heat sinks of one size. In the actual production process, due to the requirements of power and heat dissipation performance, transistors of one size are often equipped with heat sinks of different sizes. , the existing automatic assembly equipment for transistors and heat sinks has the disadvantage that it can only adapt to the assembly of transistors and heat sinks of one size, and the processing efficiency is low.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种同时完成两种不同尺寸晶体管和散热片装配的晶体管和散热片自动组装设备。The purpose of the present invention is to provide an automatic assembly device for transistors and heat sinks that simultaneously completes the assembly of two different sizes of transistors and heat sinks.
为了实现上述目的,本发明采用了以下技术方案:晶体管和散热片自动组装设备,包括机架组件、分度转盘装置、夹具组件、第一晶体管上料装置、第二晶体管上料装置、涂胶装置、第一散热片上料装置、第二散热片上料装置、第一螺母上料装置、第二螺母上料装置、第一螺丝拧紧装置、第二螺丝拧紧装置和下料搬运装置;In order to achieve the above purpose, the present invention adopts the following technical solutions: automatic assembly equipment for transistors and heat sinks, including a rack assembly, an indexing turntable device, a clamp assembly, a first transistor feeding device, a second transistor feeding device, a glue coating device device, the first fin feeding device, the second radiating fin feeding device, the first nut feeding device, the second nut feeding device, the first screw tightening device, the second screw tightening device and the unloading handling device;
分度转盘装置固定设置在机架组件上,分度转盘装置上规则设置八个工位,依次分别是第一工位、第二工位、第三工位、第四工位、第五工位、第六工位、第七工位和第八工位;夹具组件是结构相同的八个,均匀布置在分度转盘装置上,每个夹具组件的位置对应分度转盘装置上的一个工位;第一晶体管上料装置固定设置在机架组件上,第一晶体管上料装置位置对应第一工位,第一晶体管上料装置用于将一个晶体管输送到第一工位的夹具组件上;第二晶体管上料装置固定设置在机架组件上,第二晶体管上料装置位置对应第二工位,第二晶体管上料装置用于将另一个晶体管输送到第二工位的夹具组件上;涂胶装置位置对应第三工位,涂胶装置用于对第三工位的夹具组件内的两个晶体管进行涂胶操作;第一散热片上料装置位置对应第四工位,第一散热片上料装置用于将第一散热片输送到第四工位的夹具组件上;第二散热片上料装置位置对应第五工位,第二散热片上料装置用于将第二散热片输送到第五工位的夹具组件上;第一螺母上料装置和第一螺丝拧紧装置固定设置在机架组件上,第一螺母上料装置和第一螺丝拧紧装置位置对应第六工位;第二螺母上料装置和第一螺丝拧紧装置固定设置在机架组件上,第二螺母上料装置和第一螺丝拧紧装置位置对应第七工位;下料搬运装置设置在机架组件上,下料搬运装置位置对应第八工位;The indexing turntable device is fixed on the frame assembly, and eight stations are regularly set on the indexing turntable device, which are the first station, the second station, the third station, the fourth station, and the fifth station. position, the sixth station, the seventh station and the eighth station; the fixture assemblies are eight with the same structure, and are evenly arranged on the indexing turntable device, and the position of each fixture assembly corresponds to a tool on the indexing turntable device. The first transistor feeding device is fixedly arranged on the rack assembly, the position of the first transistor feeding device corresponds to the first station, and the first transistor feeding device is used to transport a transistor to the fixture assembly of the first station The second transistor feeding device is fixedly arranged on the rack assembly, the position of the second transistor feeding device corresponds to the second station, and the second transistor feeding device is used to transport another transistor to the fixture assembly of the second station ; The position of the gluing device corresponds to the third station, and the gluing device is used for gluing the two transistors in the fixture assembly of the third station; the position of the first heat sink feeding device corresponds to the fourth station, and the first heat sink The chip feeding device is used to transport the first heat sink to the fixture assembly of the fourth station; the position of the second heat sink feeding device corresponds to the fifth station, and the second heat sink feeding device is used to transport the second heat sink to the fourth station. On the fixture assembly of five stations; the first nut feeding device and the first screw tightening device are fixedly arranged on the frame assembly, and the positions of the first nut feeding device and the first screw tightening device correspond to the sixth station; the second nut The feeding device and the first screw tightening device are fixedly arranged on the frame assembly, and the positions of the second nut feeding device and the first screw tightening device correspond to the seventh station; The device position corresponds to the eighth station;
分度转盘装置包括第一电机、第一电机安装座、第一带传动组件、蜗轮蜗杆减速箱和分度转盘;第一电机安装在第一电机安装座上,第一电机安装座设置在机架组件上;蜗轮蜗杆减速箱固定机架组件上;第一带传动组件包括主动同步轮、从动同步轮和同步带,第一电机通过第一带传动组件连接蜗轮蜗杆减速箱的输入轴,分度转盘固定设置在蜗轮蜗杆减速箱的输出轴上;The indexing turntable device includes a first motor, a first motor mounting seat, a first belt drive assembly, a worm gear reducer and an indexing turntable; the first motor is mounted on the first motor mounting seat, and the first motor mounting seat is arranged on the machine The worm gear reducer is fixed on the frame assembly; the first belt drive assembly includes a driving synchronous wheel, a driven synchronous wheel and a synchronous belt, and the first motor is connected to the input shaft of the worm gear reducer through the first belt drive assembly, The indexing turntable is fixedly arranged on the output shaft of the worm gear reducer;
夹具组件包括夹具底座、第一散热片定位装置、第二散热片定位装置、第一晶体管定位装置和第二晶体管定位装置;夹具底座上设有第一安装槽和第二安装槽,第一安装槽和第二安装槽平行设置,第一散热片和第一晶体管处于第一安装槽内,第二散热片和第二晶体管处于第二安装槽内;夹具底座上设有两个螺帽进料孔;The clamp assembly includes a clamp base, a first heat sink positioning device, a second heat sink positioning device, a first transistor positioning device and a second transistor positioning device; the clamp base is provided with a first installation groove and a second installation groove, the first installation groove The groove and the second installation groove are arranged in parallel, the first heat sink and the first transistor are located in the first installation groove, and the second heat sink and the second transistor are located in the second installation groove; two screw caps are provided on the fixture base for feeding hole;
第一晶体管定位装置包括第一晶体管基准板和第一晶体管调整板,第一晶体管基准板固定在第一安装槽内,第一晶体管调整板活动连接在第一安装槽内,通过调整第一晶体管调整板在第一安装槽内的位置调整第一晶体管基准板与第一晶体管调整板之间的距离;夹具底座上引脚槽,引脚槽连通第一晶体管基准板与第一晶体管调整板之间的第一安装槽,引脚槽用于存放第一晶体管的引脚;第一散热片定位装置包括第一散热片基准板和第一散热片调整板,第一散热片基准板固定在第一晶体管基准板上,第一散热片调整板活动连接在夹具底座上,通过调整第一散热片调整板的位置调整第一散热片基准板和第一散热片调整板之间的距离;第一散热片n的安装孔、一个晶体管k的安装孔和一个螺帽进料孔同轴心;The first transistor positioning device includes a first transistor reference board and a first transistor adjustment board. The first transistor reference board is fixed in the first installation slot, and the first transistor adjustment board is movably connected in the first installation slot. By adjusting the first transistor The position of the adjustment board in the first installation groove adjusts the distance between the first transistor reference board and the first transistor adjustment board; the pin slot on the fixture base connects the first transistor reference board and the first transistor adjustment board. There is a first installation slot between the pins, and the pin slot is used to store the pins of the first transistor; the first heat sink positioning device includes a first heat sink reference plate and a first heat sink adjustment plate, and the first heat sink reference plate is fixed on the first heat sink reference plate. A transistor reference plate, the first heat sink adjustment plate is movably connected to the fixture base, and the distance between the first heat sink reference plate and the first heat sink adjustment plate is adjusted by adjusting the position of the first heat sink adjustment plate; the first heat sink adjustment plate; The mounting hole of the heat sink n, the mounting hole of a transistor k and a nut feeding hole are concentric;
第二晶体管定位装置包括第二晶体管基准板和第二晶体管调整板,第二晶体管基准板固定在第二安装槽内,第二晶体管调整板活动连接在第二安装槽内,通过调整第二晶体管调整板在第二安装槽内的位置调整第二晶体管基准板与第二晶体管调整板之间的距离;夹具底座上第二引脚槽,第二引脚槽连通第二晶体管基准板与第二晶体管调整板之间的第二安装槽,第二引脚槽用于存放第二晶体管的引脚;第二散热片定位装置包括第二散热片基准板和第二散热片调整板,第二散热片基准板固定在第二晶体管基准板上,第二散热片调整板活动连接在夹具底座上,通过调整第二散热片调整板的位置调整第二散热片基准板和第二散热片调整板之间的距离;第二散热片m的安装孔、另一个晶体管k的安装孔和另一个螺帽进料孔同轴心;The second transistor positioning device includes a second transistor reference board and a second transistor adjustment board. The second transistor reference board is fixed in the second installation slot, and the second transistor adjustment board is movably connected in the second installation slot. By adjusting the second transistor The position of the adjustment plate in the second installation slot adjusts the distance between the second transistor reference plate and the second transistor adjustment plate; the second pin slot on the fixture base connects the second transistor reference plate and the second pin slot. The second installation slot between the transistor adjustment plates, the second pin slot is used to store the pins of the second transistor; the second heat sink positioning device includes a second heat sink reference plate and a second heat sink adjustment plate, the second heat sink The chip reference plate is fixed on the second transistor reference plate, the second heat sink adjustment plate is movably connected to the fixture base, and the position between the second heat sink reference plate and the second heat sink adjustment plate is adjusted by adjusting the position of the second heat sink adjustment plate. The distance between the two; the mounting hole of the second heat sink m, the mounting hole of another transistor k and the other nut feeding hole are concentric;
第一晶体管上料装置包括上料支架、转盘料仓机构、过渡推料机构、平移走料机构、晶体管引脚整形机构、出料机构、旋转中转台机构和上料机械手机构;The first transistor feeding device includes a feeding bracket, a turntable silo mechanism, a transition pushing mechanism, a translation feeding mechanism, a transistor pin shaping mechanism, a discharging mechanism, a rotating turntable mechanism and a feeding manipulator mechanism;
上料支架固定设置在机架组件上;转盘料仓机构设置在上料支架,转盘料仓机构用于仓储晶体管;过渡推料机构设置在上料支架,过渡推料机构与转盘料仓机构相衔接,过渡推料机构将从转盘料仓机构落下的晶体管搬运到平移走料机构中;平移走料机构固定设置在上料支架上,晶体管引脚整形机构安装在平移走料机构侧方,晶体管在平移走料机构中步进式运动,通过晶体管引脚整形机构对晶体管引脚进行压弯变形和裁切处理;出料机构将引脚处理后的晶体管进行定位;旋转中转台机构和上料机械手机构均固定设置在上料支架上,旋转中转台机构用于转动设置在其上的晶体管,上料机械手机构用于将晶体管搬运到旋转中转台机构中;The feeding support is fixed on the rack assembly; the turntable silo mechanism is set on the feeding support, and the turntable silo mechanism is used for storing transistors; the transitional pushing mechanism is set on the feeding support, and the transitional pushing mechanism is related to the turntable silo mechanism. Connected, the transition pushing mechanism transports the transistors dropped from the turntable silo mechanism to the translation feeding mechanism; the translation feeding mechanism is fixed on the feeding bracket, and the transistor pin shaping mechanism is installed on the side of the translation feeding mechanism. Step-by-step movement in the translation feeding mechanism, the transistor pins are bent, deformed and cut through the transistor pin shaping mechanism; the discharging mechanism positions the transistors after the pins are processed; the rotating turntable mechanism and the feeding manipulator The mechanisms are all fixed on the feeding bracket, the rotating turntable mechanism is used to rotate the transistors arranged on it, and the feeding manipulator mechanism is used to transport the transistors to the rotating turntable mechanism;
转盘料仓机构包括上料转座、晶体套管、第一气缸、落料止推头、圆弧落料轨、棘轮、卡爪、第二气缸转动座、第二气缸、转环和制动卡爪;上料转座通过转动副安装在上料支架上,多个晶体套管竖直均匀布置在上料转座上;第一气缸固定设置在上料转座上,第一气缸伸缩端与落料止推头相连接,第一气缸带动落料止推头的直线运动,落料止推头前端设有圆柱销;晶体套管底端设有与圆柱销匹配的圆孔;圆弧落料轨固定设置在上料转座上,圆弧落料轨上端与晶体套管下端落料口相衔接;棘轮与上料转座的转轴相固定连接,卡爪通过扭簧安装在转环上,使得卡爪与棘轮保持接触;转环通过转动副安装在上料转座转轴上,转环位于棘轮下方;第二气缸转动座设置在上料支架上,第二气缸安装在第二气缸转动座上,第二气缸伸缩端与转环相连接,制动卡爪固定设置在上料支架上,制动卡爪与棘轮接触;The turntable silo mechanism includes a feeding turntable, a crystal sleeve, a first cylinder, a blanking thrust head, a circular arc blanking rail, a ratchet, a clamping claw, a second cylinder rotating seat, a second cylinder, a swivel and a brake Claws; the feeding turret is installed on the feeding support through the rotating pair, and a plurality of crystal sleeves are vertically and evenly arranged on the feeding turret; the first cylinder is fixed on the feeding turret, and the telescopic end of the first cylinder is Connected with the blanking thrust head, the first cylinder drives the linear motion of the blanking thrust head, the front end of the blanking thrust head is provided with a cylindrical pin; the bottom end of the crystal sleeve is provided with a circular hole matching the cylindrical pin; The blanking rail is fixed on the feeding swivel, and the upper end of the arc blanking rail is connected with the blanking opening at the lower end of the crystal sleeve; the ratchet is fixedly connected with the rotating shaft of the feeding swivel, and the claws are installed on the swivel through the torsion spring. The swivel is installed on the rotating shaft of the feeding swivel through the rotating pair, and the swivel is located under the ratchet; the second cylinder rotating seat is set on the feeding bracket, and the second cylinder is installed on the second cylinder On the rotating seat, the telescopic end of the second cylinder is connected with the swivel ring, the braking claws are fixedly arranged on the feeding bracket, and the braking claws are in contact with the ratchet;
过渡推料机构包括第三气缸、推料滑条、推料头和固定滑座;第三气缸通过第三气缸安装座固定设置在上料支架上,推料滑条通过移动副配合安装在固定滑座中,第三气缸伸缩端连接推料滑条,推料头固定设置在推料滑条上,推料头与圆弧落料轨底端位置匹配;The transitional pushing mechanism includes a third cylinder, a pushing slide, a pushing head and a fixed sliding seat; the third cylinder is fixed on the feeding bracket through the third cylinder mounting seat, and the pushing slide is mounted on the fixed support through the moving pair. In the sliding seat, the telescopic end of the third cylinder is connected to the pusher slide, the pusher head is fixedly arranged on the pusher slide, and the position of the pusher head matches the bottom end of the arc blanking rail;
平移走料机构包括走料主导轨、上盖板、长度调节板、第四气缸、料爪安装板、推料料爪、晶体成形基准板和第一线性导轨组件;走料主导轨固定设置在上料支架上,长度调节板安装在走料主导轨上;上盖板设置在走料主导轨上方,晶体管k处于走料主导轨与上盖板之间运动;第四气缸通过第四气缸安装座设置在上料支架上,第四气缸伸缩端与料爪安装板相连接;第一线性导轨组件包括形成移动副配合的滑轨和滑座,滑轨固定设置在固定滑座和下端连接块上,料爪安装板与滑座相固定;料爪安装板位于走料主导轨和晶体成形基准板之间,晶体成形基准板设置在上料支架上;第四气缸带动料爪安装板沿第一线性导轨组件方向来回移动;推料料爪安装在料爪安装板上;走料主导轨进料端位置与推料头匹配,料头处于圆弧落料轨底端与走料主导轨之间;The translation feeding mechanism includes the feeding main guide rail, the upper cover plate, the length adjusting plate, the fourth cylinder, the material claw mounting plate, the material pushing claw, the crystal forming reference plate and the first linear guide rail assembly; the feeding main guide rail is fixedly arranged on the On the feeding bracket, the length adjusting plate is installed on the main feeding guide rail; the upper cover plate is set above the feeding main guide rail, and the transistor k moves between the feeding main guide rail and the upper cover plate; the fourth cylinder is installed through the fourth cylinder The seat is arranged on the feeding bracket, and the telescopic end of the fourth cylinder is connected with the material claw mounting plate; the first linear guide rail assembly includes a sliding rail and a sliding seat that form the matching of the moving pair, and the sliding rail is fixedly arranged on the fixed sliding seat and the lower end connecting block On the upper, the claw mounting plate is fixed with the sliding seat; the claw mounting plate is located between the feeding main guide rail and the crystal forming reference plate, and the crystal forming reference plate is set on the feeding bracket; the fourth cylinder drives the claw mounting plate along the first A linear guide rail assembly moves back and forth in the direction; the material pushing claw is installed on the material claw mounting plate; the position of the feeding end of the main feeding rail matches the feeding head, and the material head is located between the bottom end of the arc blanking rail and the main feeding rail between;
晶体管引脚整形机构包括第五气缸、第六气缸、整形安装板、k脚上模、k脚下模、切脚压块、下切刀、上切刀、调节螺丝和引脚整形滑轨;第五气缸和第六气缸固定设置在整形安装板上端,k脚下模和下切刀固定设置在整形安装板的安装块i上; 切脚压块和上切刀固定设置在整形安装板左侧竖直滑槽中,第六气缸输出端连接切脚压块和上切刀;k脚上模设置在整形安装板右侧竖直滑槽中,第五气缸输出端连接k脚上模;整形安装板通过移动副配合安装在引脚整形滑轨上,引脚整形滑轨固定设置在上料支架上,通过转动调节螺丝来调节整形安装板在引脚整形滑轨上的移动距离;The transistor pin shaping mechanism includes the fifth cylinder, the sixth cylinder, the shaping mounting plate, the k-foot upper die, the k-foot lower die, the cutting foot pressing block, the lower cutter, the upper cutter, the adjusting screw and the pin shaping slide rail; the fifth The air cylinder and the sixth air cylinder are fixed on the top of the shaping installation plate, the lower die and the lower cutter are fixed on the mounting block i of the shaping installation plate; the cutting foot press block and the upper cutting knife are fixed on the left side of the shaping installation In the groove, the output end of the sixth cylinder is connected to the cutting foot pressure block and the upper cutter; the k-foot upper die is arranged in the vertical chute on the right side of the shaping installation plate, and the fifth cylinder output end is connected to the k-foot upper die; the shaping installation plate passes through The moving pair is installed on the pin shaping slide rail, and the pin shaping slide rail is fixed on the feeding bracket, and the moving distance of the shaping mounting plate on the pin shaping slide rail is adjusted by turning the adjusting screw;
出料机构包括出料滑轨、侧挡块、第七气缸和第七气缸固定座;出料滑轨通过移动副配合安装在走料主导轨滑槽中,第七气缸通过第七气缸固定座设置在上料支架上,第七气缸伸缩端与出料滑轨相连接;两块侧挡块固定设置在出料滑轨上,两块侧挡块垂直设置;出料滑轨位置与走料主导轨匹配;The discharging mechanism includes a discharging slide rail, a side block, a seventh cylinder and a seventh cylinder fixing seat; the discharging slide rail is installed in the chute of the main feeding guide rail through the moving pair, and the seventh cylinder passes through the seventh cylinder fixing seat Set on the feeding bracket, the telescopic end of the seventh cylinder is connected with the discharge slide rail; two side blocks are fixed on the discharge slide rail, and the two side blocks are set vertically; the position of the discharge slide rail is related to the feeding Main rail matching;
旋转中转台机构包括旋转置物座、齿轮、齿条、第一限位检测器、齿条滑轨和第八气缸;旋转座通过卧式轴承安装在上料支架上,旋转座用于放置晶体管k,旋转座上设有两个相互垂直的定位挡块;旋转置物座通过齿轮和齿条连接齿条滑轨,齿条滑轨固定设置在上料支架上;第一限位检测器通过第一限位检测器安装座固定设置在上料支架上,第八气缸固定端通过第八气缸固定座固定设置在上料支架上,第八气缸伸缩端与齿条相连接;The rotating turntable mechanism includes a rotating storage seat, a gear, a rack, a first limit detector, a rack rail and an eighth cylinder; the rotating seat is installed on the feeding bracket through a horizontal bearing, and the rotating seat is used to place the transistor k , the rotating seat is provided with two mutually perpendicular positioning blocks; the rotating storage seat is connected to the rack slide rail through gears and racks, and the rack slide rail is fixed on the feeding bracket; the first limit detector passes through the first limit detector. The limit detector mounting seat is fixedly arranged on the feeding bracket, the fixed end of the eighth cylinder is fixedly arranged on the feeding bracket through the eighth cylinder fixing seat, and the telescopic end of the eighth cylinder is connected with the rack;
上料机械手机构包括第二电机安装座、第二电机、第一丝杠螺母、第一丝杠、第二线性导轨组件、第九气缸、第九气缸座、第三线性导轨组件、第一吸盘安装架和第一吸盘;第二电机通过第二电机安装座设置在上料支架上,第一丝杠螺母配合安装在第一丝杠上,第一丝杠通过轴承安装在第二电机安装座上,第二电机输出轴连接第一丝杠;第九气缸竖直设置在第九气缸座上,第九气缸座通过第二线性导轨组件安装在第二电机安装座上,第九气缸座与第一丝杠螺母相连接;第一吸盘安装架通过第三线性导轨组件安装在第九气缸座上,第九气缸伸缩端连接第一吸盘安装架,两组第一吸盘设置在第一吸盘安装架上;The feeding manipulator mechanism includes a second motor mounting seat, a second motor, a first lead screw nut, a first lead screw, a second linear guide rail assembly, a ninth cylinder, a ninth cylinder seat, a third linear guide rail assembly, and a first suction cup The mounting frame and the first suction cup; the second motor is arranged on the feeding bracket through the second motor mounting seat, the first lead screw nut is fitted on the first lead screw, and the first lead screw is mounted on the second motor mounting seat through the bearing The second motor output shaft is connected to the first lead screw; the ninth cylinder is vertically arranged on the ninth cylinder seat, the ninth cylinder seat is mounted on the second motor mounting seat through the second linear guide rail assembly, and the ninth cylinder seat is connected to the second motor mounting seat. The first screw nut is connected; the first suction cup mounting frame is installed on the ninth cylinder seat through the third linear guide rail assembly, the telescopic end of the ninth cylinder is connected to the first suction cup mounting frame, and the two sets of first suction cups are arranged on the first suction cup mounting frame on the shelf;
第一散热片上料装置包括第一散热片输送带和第一散热片取料机械手,第一散热片取料机械手将第一散热片输送带上的第一散热片n移动至第三工位的夹具组件上;The first heat sink feeding device includes a first heat sink conveyor belt and a first heat sink reclaimer manipulator, and the first heat sink reclaimer manipulator moves the first heat sink n on the first heat sink conveyor belt to the third station. on the fixture assembly;
第二散热片上料装置包括第二散热片输送带和第二散热片取料机械手,第二散热片取料机械手将第二散热片输送带上的第二散热片m移动至第四位的夹具组件上;The second heat sink feeding device includes a second heat sink conveyor belt and a second heat sink reclaimer manipulator, and the second heat sink reclaimer manipulator moves the second heat sink m on the second heat sink conveyor belt to the fourth clamp. on the component;
涂胶装置包括涂胶横移架、第三电机、第二丝杠、第三丝杠螺母、涂胶纵移架、第四线性导轨组件、第五线性导轨组件、第十气缸、涂胶器固定板、涂胶器、第六线性导轨组件、刷胶底座、第四电机、第四丝杠、第二带传动组件、第四丝杠螺母和刷胶机构;涂胶横移架通过第六线性导轨组件安装在刷胶底座上,第三电机安装在涂胶横移架上,第三电机连接第二丝杠,第二丝杠安装在涂胶横移架上;第三丝杠螺母配合安装在第二丝杠上,涂胶纵移架通过第五线性导轨组件安装在涂胶横移架上,第三丝杠螺母与涂胶纵移架固定连接;涂胶器固定板通过第四线性导轨组件安装在涂胶纵移架上,第十气缸固定设置在涂胶纵移架上方,第十气缸伸缩端连接涂胶器固定板,涂胶器竖直设置在涂胶器固定板上,涂胶器下端为涂胶头;刷胶底座设置在机架组件上,第四电机安装在刷胶底座内,第四丝杠通过立式轴承安装在刷胶底座上,第四丝杠螺母配合安装在第四丝杠上,第四丝杠螺母与涂胶横移架相连接;第四电机通过第二带传动组件连接第四丝杠;刷胶机构设置在刷胶底座上,刷胶机构用于给涂胶器刷胶;The gluing device includes gluing traversing frame, third motor, second lead screw, third lead screw nut, gluing longitudinal moving frame, fourth linear guide rail assembly, fifth linear guide rail assembly, tenth cylinder, glue applicator Fixed plate, glue applicator, sixth linear guide rail assembly, glue brushing base, fourth motor, fourth lead screw, second belt drive assembly, fourth lead screw nut and glue brushing mechanism; The linear guide rail assembly is installed on the glue brushing base, the third motor is installed on the gluing traverse frame, the third motor is connected to the second lead screw, and the second lead screw is installed on the gluing traverse frame; the third lead screw nut is matched Installed on the second lead screw, the gluing longitudinal moving frame is installed on the gluing transverse moving frame through the fifth linear guide rail assembly, and the third lead screw nut is fixedly connected with the gluing longitudinal moving frame; the gluing device fixing plate passes through the fourth The linear guide rail assembly is installed on the gluing longitudinal moving frame, the tenth cylinder is fixedly arranged above the gluing longitudinal moving frame, the telescopic end of the tenth cylinder is connected to the gluing device fixing plate, and the gluing device is vertically arranged on the gluing device fixing plate , the lower end of the glue applicator is the glue applicator; the glue brush base is set on the frame assembly, the fourth motor is installed in the glue brush base, the fourth lead screw is installed on the glue brush base through the vertical bearing, and the fourth lead screw nut It is installed on the fourth lead screw, and the fourth lead screw nut is connected with the gluing traverse frame; the fourth motor is connected to the fourth lead screw through the second belt transmission assembly; The mechanism is used to apply glue to the glue applicator;
刷胶机构包括第五电机、链轮传动部件、齿轮传动部件、中间轴、毛刷和胶水箱;第五电机固定设置在机架组件下方,第五电机通过链轮传动部件带动中间轴转动,链轮传动部件分别连接第五电机输出轴和中间轴;齿轮传动部件分别安装在中间轴和毛刷转轴上;The glue brushing mechanism includes a fifth motor, a sprocket transmission part, a gear transmission part, an intermediate shaft, a brush and a glue tank; the fifth motor is fixedly arranged under the frame assembly, and the fifth motor drives the intermediate shaft to rotate through the sprocket transmission part, The sprocket transmission parts are respectively connected with the output shaft of the fifth motor and the intermediate shaft; the gear transmission parts are respectively installed on the intermediate shaft and the brush rotating shaft;
螺母上料装置包括螺母上料底板、离心盘、振动器固定座、压电式直线振动器、螺母压板、螺丝拧紧装置固定架、导板架、第十一气缸、螺母放置板、第十二气缸和导板;螺母上料底板固定设置在机架组件上,离心盘固定设置在螺母上料底板上;压电式直线振动器通过振动器固定座设置在螺母上料底板上,螺母压板设置在压电式直线振动器上;螺丝拧紧装置固定架设置在振动器固定座上,螺丝拧紧装置固定架用于安装螺丝拧紧装置;导板架固定设置在振动器固定座上,导板架位置对应压电式直线振动器的出料口;第十一气缸固定设置在导板上,第十一气缸伸缩端连接螺母放置板,螺母放置板穿设在导板上,第十一气缸带动螺母放置板上下移动,螺母放置板上端是与螺母外形相匹配的套筒;螺母放置板位置处于夹具组件下方,螺母放置板上端位置对应夹具组件上的螺帽进料孔;导板通过移动副配合安装在导板架中,第十二气缸固定设置在导板架侧方,第十二气缸伸缩端与导板相固定连接;Nut feeding device includes nut feeding bottom plate, centrifugal disc, vibrator fixing seat, piezoelectric linear vibrator, nut pressing plate, screw tightening device fixing frame, guide plate frame, eleventh cylinder, nut placing plate, twelfth cylinder and guide plate; the nut feeding bottom plate is fixed on the frame assembly, the centrifugal disc is fixed on the nut feeding bottom plate; the piezoelectric linear vibrator is set on the nut feeding bottom plate through the vibrator fixing seat, and the nut pressing plate is set on the pressing plate. On the electric linear vibrator; the fixing frame of the screw tightening device is arranged on the vibrator fixing seat, and the fixing frame of the screw tightening device is used to install the screw tightening device; the guide plate frame is fixed on the vibrator fixing seat, and the position of the guide plate frame corresponds to the piezoelectric type The discharge port of the linear vibrator; the eleventh cylinder is fixed on the guide plate, the telescopic end of the eleventh cylinder is connected to the nut placement plate, the nut placement plate is penetrated on the guide plate, the eleventh cylinder drives the nut placement plate to move up and down, and the nut The upper end of the placing plate is a sleeve that matches the shape of the nut; the position of the nut placing plate is below the fixture assembly, and the upper end of the nut placing plate corresponds to the nut feeding hole on the clamp assembly; the guide plate is installed in the guide plate frame through the moving pair, the first The twelve cylinders are fixedly arranged on the side of the guide plate frame, and the telescopic end of the twelfth cylinder is fixedly connected with the guide plate;
螺丝拧紧装置包括第十三气缸固定座、第十三气缸、第六线性导轨组件、鸟嘴块固定板、圆柱导杆、升降螺丝、螺丝钻夹紧机构、螺丝钻、鸟嘴块和螺丝保持块;第十三气缸固定座设置在螺丝拧紧装置固定架上,第十三气缸固定设置在第十三气缸固定座上,第六线性导轨组件竖直安装在第十三气缸固定座上,圆柱导杆固定设置在鸟嘴块固定板上,鸟嘴块固定板设置在第六线性导轨组件上;升降螺丝安装在鸟嘴块固定板上,通过转动升降螺丝以调节鸟嘴块固定板的高度;螺丝钻夹紧机构用于夹紧竖直的安装螺丝钻,螺丝钻夹紧机构通过第六线性导轨组件安装在第十三气缸固定座上,第十三气缸伸缩端连接螺丝钻夹紧机构;鸟嘴块设置在鸟嘴块固定板上,鸟嘴块内腔由两个相贯的圆孔组成,螺丝钻下端十字螺丝刀进入竖直的圆柱孔;螺丝保持块安装在鸟嘴块侧方,螺丝钻、第一散热片n上安装孔、晶体管k上安装孔和螺帽进料孔竖直方向保持同一轴线;The screw tightening device includes the thirteenth cylinder fixing seat, the thirteenth cylinder, the sixth linear guide rail assembly, the bird's beak fixing plate, the cylindrical guide rod, the lifting screw, the auger clamping mechanism, the auger, the bird's beak and the screw retaining block; the thirteenth cylinder fixing seat is arranged on the fixing frame of the screw tightening device, the thirteenth cylinder is fixedly arranged on the thirteenth cylinder fixing seat, the sixth linear guide rail assembly is vertically installed on the thirteenth cylinder fixing seat, and the cylindrical The guide rod is fixed on the bird's beak fixing plate, and the bird's beak fixing plate is arranged on the sixth linear guide rail assembly; the lifting screw is installed on the bird's beak fixing plate, and the height of the bird's beak fixing plate can be adjusted by turning the lifting screw ;The auger clamping mechanism is used to clamp the vertical installation auger, the auger clamping mechanism is installed on the 13th cylinder fixing seat through the sixth linear guide rail assembly, and the 13th cylinder telescopic end is connected to the auger clamping mechanism ;The bird's beak block is set on the bird's beak block fixing plate, the inner cavity of the bird's beak block is composed of two intersecting round holes, and the Phillips screwdriver at the lower end of the screw drill enters the vertical cylindrical hole; the screw holding block is installed on the side of the bird's beak block , the vertical direction of the screw drill, the mounting hole on the first heat sink n, the mounting hole on the transistor k and the feeding hole of the nut keep the same axis;
螺丝钻夹紧机构包括活动夹板、固定夹板、T形螺母、拧紧螺母和销轴;活动夹板通过销轴与固定夹板铰接;活动夹板和固定夹板内圈为圆弧形;T形螺母设置在固定夹板T形槽内,拧紧螺母从活动夹板拧入,与T形螺母形成螺旋副连接。The screw drill clamping mechanism includes a movable splint, a fixed splint, a T-shaped nut, a tightening nut and a pin; the movable splint is hinged with the fixed splint through the pin; the inner ring of the movable splint and the fixed splint is arc-shaped; In the T-shaped groove of the splint, the tightening nut is screwed into the movable splint to form a screw pair connection with the T-shaped nut.
作为优选,第二晶体管上料装置与第一半导体上料装置相结构相同。Preferably, the second transistor feeding device has the same structure as the first semiconductor feeding device.
作为优选,第二螺母上料装置的结构与第一螺母上料装置相同,第二螺丝拧紧装置的结构与第一螺丝拧紧装置相同。Preferably, the structure of the second nut feeding device is the same as that of the first nut feeding device, and the structure of the second screw tightening device is the same as that of the first screw tightening device.
作为优选,下料搬运装置包括下料悬臂架、第六电机、第七线性导轨组件、丝杠传动组件、下料横移滑台、第八线性导轨组件、第十四气缸、第二吸盘安装架和第二吸盘;下料悬臂架固定设置在机架组件上,第六电机设置在下料悬臂架上,下料横移滑台通过第七线性导轨组件安装在下料悬臂架上;第六电机通过丝杠传动组件连接下料横移滑台,由丝杠传动组件带动下料横移滑台沿第七线性导轨组件方向滑动;第十四气缸固定设置在下料横移滑台上,第十四气缸伸缩端连接第二吸盘安装架,第二吸盘安装架通过第八线性导轨组件安装在下料横移滑台上;第二吸盘安装架上设有两个第二吸盘,两个第二吸盘之间的距离与夹具组件中的两侧成品距离相同。Preferably, the blanking and handling device includes a blanking cantilever frame, a sixth motor, a seventh linear guide rail assembly, a lead screw drive assembly, a blanking transverse sliding table, an eighth linear guide rail assembly, a fourteenth air cylinder, and a second suction cup installation The blanking cantilever frame is fixed on the frame assembly, the sixth motor is set on the blanking cantilever frame, and the blanking transverse sliding table is installed on the blanking cantilever frame through the seventh linear guide rail assembly; the sixth motor The blanking traverse slide table is connected through the screw drive assembly, and the blanking traverse slide table is driven by the screw drive assembly to slide along the direction of the seventh linear guide rail assembly; the fourteenth cylinder is fixedly arranged on the blanking traverse slide table, and the tenth The telescopic end of the four cylinders is connected to the second suction cup mounting frame, and the second suction cup mounting frame is installed on the blanking traverse sliding table through the eighth linear guide rail assembly; the second suction cup mounting frame is provided with two second suction cups, two second suction cups The distance between is the same as the distance between the two sides of the finished product in the fixture assembly.
采用了上述技术方案的晶体管和散热片自动组装设备,分度转盘装置上规则设置八个工位,通过转动使得工件进入对应工位进行相应操作;第一晶体管上料装置用于将一个晶体管输送到第一工位的夹具组件上;第二晶体管上料装置用于将另一个晶体管输送到第二工位的夹具组件上;涂胶装置用于对第三工位的夹具组件内的两个晶体管进行涂胶操作;第一散热片上料装置用于将第一散热片输送到第四工位的夹具组件上;第二散热片上料装置用于将第二散热片输送到第五工位的夹具组件上;第一螺母上料装置和第一螺丝拧紧装置将一个晶体管和第一散热片固定;第二螺母上料装置和第一螺丝拧紧装置将另一个晶体管和第二散热片固定;下料搬运装置用于将第八工位的夹具组件3中的加工成品运出。本专利的晶体管和散热片自动组装设备优点是同时完成两种不同尺寸晶体管和散热片的装配,加工效率高。In the automatic assembly equipment for transistors and heat sinks using the above technical solutions, eight workstations are regularly set on the indexing turntable device, and the workpieces are rotated to enter the corresponding workstations for corresponding operations; the first transistor feeding device is used to transport one transistor. to the fixture assembly of the first station; the second transistor feeding device is used to transport another transistor to the fixture assembly of the second station; the gluing device is used to apply two transistors in the fixture assembly of the third station. The transistor is glued; the first heat sink feeding device is used to transport the first heat sink to the fixture assembly of the fourth station; the second heat sink feeding device is used to transport the second heat sink to the fifth station. on the fixture assembly; the first nut feeding device and the first screw tightening device fix one transistor and the first heat sink; the second nut feeding device and the first screw tightening device fix the other transistor and the second heat sink; down The material handling device is used to transport out the processed products in the
附图说明Description of drawings
图1为本发明实施例的爆炸结构示意图。FIG. 1 is a schematic diagram of an explosion structure according to an embodiment of the present invention.
图2为本发明实施例的分度转盘装置的爆炸结构示意图。FIG. 2 is a schematic diagram of an exploded structure of an indexing turntable device according to an embodiment of the present invention.
图3为本发明实施例的夹具组件的爆炸结构示意图。FIG. 3 is a schematic diagram of an exploded structure of a clamp assembly according to an embodiment of the present invention.
图4为本发明实施例的转盘料仓机构的爆炸结构示意图。FIG. 4 is a schematic diagram of an exploded structure of a turntable silo mechanism according to an embodiment of the present invention.
图5为本发明实施例的过渡推料机构的爆炸结构示意图。FIG. 5 is a schematic diagram of an explosion structure of a transition pushing mechanism according to an embodiment of the present invention.
图6为本发明实施例的平移走料机构的爆炸结构示意图。FIG. 6 is a schematic diagram of an explosion structure of a translation feeding mechanism according to an embodiment of the present invention.
图7为本发明实施例的晶体管引脚整形机构的爆炸结构示意图。7 is a schematic diagram of an exploded structure of a transistor pin shaping mechanism according to an embodiment of the present invention.
图8为本发明实施例的出料机构的爆炸结构示意图。8 is a schematic diagram of an explosion structure of a discharging mechanism according to an embodiment of the present invention.
图9为本发明实施例的旋转中转台机构的爆炸结构示意图。9 is a schematic diagram of an exploded structure of a rotating turntable mechanism according to an embodiment of the present invention.
图10为本发明实施例的上料机械手机构的爆炸结构示意图。10 is a schematic diagram of an explosion structure of a feeding manipulator mechanism according to an embodiment of the present invention.
图11为本发明实施例的涂胶装置的爆炸结构示意图。FIG. 11 is a schematic diagram of an explosion structure of a gluing device according to an embodiment of the present invention.
图12为本发明实施例的刷胶机构的爆炸结构示意图。12 is a schematic diagram of an explosion structure of a glue brushing mechanism according to an embodiment of the present invention.
图13为本发明实施例的螺母上料装置的爆炸结构示意图。13 is a schematic diagram of an explosion structure of a nut feeding device according to an embodiment of the present invention.
图14为本发明实施例的螺丝拧紧装置的爆炸结构示意图。14 is a schematic diagram of an explosion structure of a screw tightening device according to an embodiment of the present invention.
图15为本发明实施例的螺丝钻夹紧机构的爆炸结构示意图。15 is a schematic diagram of an exploded structure of the auger clamping mechanism according to the embodiment of the present invention.
图16为本发明实施例的下料搬运装置的爆炸结构示意图。FIG. 16 is a schematic diagram of an explosion structure of a blanking and handling device according to an embodiment of the present invention.
具体实施方式Detailed ways
下面结合图1-16对本发明做进一步描述。The present invention will be further described below with reference to Figures 1-16.
如图1-16所示的晶体管和散热片自动组装设备,包括机架组件1、分度转盘装置2、夹具组件3、第一晶体管上料装置4、第二晶体管上料装置40、涂胶装置6、第一散热片上料装置5、第二散热片上料装置50、第一螺母上料装置7、第二螺母上料装置70、第一螺丝拧紧装置8、第二螺丝拧紧装置80和下料搬运装置9。As shown in Figure 1-16, the automatic assembly equipment for transistors and heat sinks includes a
分度转盘装置2固定设置在机架组件1上,分度转盘装置2上规则设置八个工位,依次分别是第一工位、第二工位、第三工位、第四工位、第五工位、第六工位、第七工位和第八工位,通过转动使得工件进入对应工位进行相应操作;夹具组件3是结构相同的八个,均匀布置在分度转盘装置2上,每个夹具组件3的位置对应分度转盘装置2上的一个工位,夹具组件3用于夹紧定位晶体管和散热片,每组夹具组件3可同时加工两种不同形状尺寸的散热片;第一晶体管上料装置4固定设置在机架组件1上,第一晶体管上料装置4位置对应第一工位,第一晶体管上料装置4用于将一个晶体管输送到第一工位的夹具组件3上,即完成一个晶体管的上料;第二晶体管上料装置40固定设置在机架组件1上,第二晶体管上料装置40位置对应第二工位,第二晶体管上料装置40用于将另一个晶体管输送到第二工位的夹具组件3上,即完成另一个晶体管的上料;涂胶装置6位置对应第三工位,涂胶装置6用于对第三工位的夹具组件3内的两个晶体管进行涂胶操作;第一散热片上料装置5位置对应第四工位,第一散热片上料装置5用于将第一散热片输送到第四工位的夹具组件3上,即完成第一散热片的上料;第二散热片上料装置5位置对应第五工位,第二散热片上料装置50用于将第二散热片输送到第五工位的夹具组件3上,即完成第二散热片的上料;第一螺母上料装置7和第一螺丝拧紧装置8固定设置在机架组件1上,第一螺母上料装置7和第一螺丝拧紧装置8位置对应第六工位,螺母上料装置7位于分度转盘装置2的下方,螺母上料装置7用于一个螺母的上料;螺丝拧紧装置8与螺母上料装置7竖直方向对应,螺丝拧紧装置8用于将螺丝拧入螺母,将一个晶体管和第一散热片固定;第二螺母上料装置70和第一螺丝拧紧装置8固定设置在机架组件1上,第二螺母上料装置70和第一螺丝拧紧装置8位置对应第七工位,第二螺母上料装置70位于分度转盘装置2的下方,第二螺母上料装置70用于螺母的上料;螺丝拧紧装置8与第二螺母上料装置70竖直方向对应,螺丝拧紧装置8用于将螺丝拧入螺母,将另一个晶体管和第一散热片固定;下料搬运装置9设置在机架组件1上,下料搬运装置9位置对应第八工位,用于将第八工位的夹具组件3中的加工成品运出。The indexing turntable device 2 is fixedly arranged on the
机架组件1包括机架框架、安装面板、万向轮、地脚螺钉和控制面板,安装面板固定设置在机架框架上,控制面板安装在机架框架内部,用于控制整个工作机的工作状态,万向轮、地脚螺钉固定设置在机架框架下方。The
如图2所示,分度转盘装置2包括第一电机21、第一电机安装座22、第一带传动组件23、蜗轮蜗杆减速箱24和分度转盘25;第一电机21安装在第一电机安装座22上,第一电机安装座22设置在机架组件1上,第一电机安装座22设置有竖直槽,竖直槽便于调节第一电机21的高度,用于张紧第一带传动组件23;蜗轮蜗杆减速箱24通过连接立柱28固定机架组件1上;第一带传动组件23包括主动同步轮、从动同步轮和同步带,第一电机21通过第一带传动组件23连接蜗轮蜗杆减速箱24的输入轴27,分度转盘25固定设置在蜗轮蜗杆减速箱24的输出轴26上;As shown in FIG. 2, the indexing turntable device 2 includes a
分度转盘装置2在工作时,由第一电机21驱动,经过第一带传动组件23传动,将动力输入蜗轮蜗杆减速箱24,蜗轮蜗杆减速箱24转动输出轴26,从而带动分度转盘25的转动,转动的幅度由电脉冲控制第一电机21步进式转动控制。When the indexing turntable device 2 is in operation, it is driven by the
如图4所示,夹具组件3包括夹具底座31、第一散热片定位装置、第二散热片定位装置、第一晶体管定位装置和第二晶体管定位装置;夹具底座31上设有第一安装槽310和第二安装槽311,第一安装槽310和第二安装槽311平行设置,第一散热片和第一晶体管处于第一安装槽310内,第二散热片和第二晶体管处于第二安装槽311内;夹具底座31上设有两个螺帽进料孔301。As shown in FIG. 4 , the
第一晶体管定位装置包括第一晶体管基准板32和第一晶体管调整板33,第一晶体管基准板32固定在第一安装槽310内,第一晶体管调整板33活动连接在第一安装槽310内,通过调整第一晶体管调整板33在第一安装槽310内的位置调整第一晶体管基准板32与第一晶体管调整板33之间的距离,以适应不同尺寸的晶体管;夹具底座31上引脚槽313,引脚槽313连通第一晶体管基准板32与第一晶体管调整板33之间的第一安装槽310,引脚槽313用于存放第一晶体管的引脚;The first transistor positioning device includes a first
第一散热片定位装置包括第一散热片基准板34和第一散热片调整板35,第一散热片基准板34固定在第一晶体管基准板32上,第一散热片调整板35活动连接在夹具底座31上,通过调整第一散热片调整板35的位置调整第一散热片基准板34和第一散热片调整板35之间的距离,以适应不同尺寸的散热片;第一散热片n的安装孔、一个晶体管k的安装孔和一个螺帽进料孔同轴心。The first heat sink positioning device includes a first heat
第二晶体管定位装置包括第二晶体管基准板36和第二晶体管调整板37,第二晶体管基准板36固定在第二安装槽311内,第二晶体管调整板37活动连接在第二安装槽311内,通过调整第二晶体管调整板37在第二安装槽311内的位置调整第二晶体管基准板36与第二晶体管调整板37之间的距离,以适应不同尺寸的晶体管;夹具底座31上第二引脚槽314,第二引脚槽314连通第二晶体管基准板36与第二晶体管调整板37之间的第二安装槽311,第二引脚槽314用于存放第二晶体管的引脚;第二散热片定位装置包括第二散热片基准板38和第二散热片调整板39,第二散热片基准板38固定在第二晶体管基准板36上,第二散热片调整板39活动连接在夹具底座31上,通过调整第二散热片调整板39的位置调整第二散热片基准板38和第二散热片调整板39之间的距离,以适应不同尺寸的散热片;第二散热片m的安装孔、另一个晶体管k的安装孔和另一个螺帽进料孔同轴心。The second transistor positioning device includes a second
使用时,一个晶体管k处于第一晶体管基准板32与第一晶体管调整板33之间的第一安装槽310内,另一个晶体管k处于第二晶体管基准板36与第二晶体管调整板37之间的第一安装槽311内。第一散热片n处于第一散热片基准板34和第一散热片调整板35之间,第一散热片n贴在一个晶体管k上,第一散热片n的安装孔与一个晶体管k的安装孔同轴心。第二散热片m处于第二散热片基准板38和第二散热片调整板39之间,第二散热片m贴在另一个晶体管k上,第二散热片m的安装孔与另一个晶体管k的安装孔同轴心。When in use, one transistor k is located in the first mounting groove 310 between the first
夹具组件3可同时加工两种不同形状散热片,提高工作效率和普适性,因此设置了第一晶体管上料装置4和第二晶体管上料装置5用于夹具组件3的两个晶体管上料,设置了两套螺母上料装置7和两套螺丝拧紧装置8用于锁定夹具组件3上的两组螺栓组,使得该夹具组件3的作用得以体现,针对与其他形状的散热片加工,可通过更换夹具得以实现。The
如图4-图10所示,第一晶体管上料装置4包括上料支架41、转盘料仓机构42、过渡推料机构43、平移走料机构44、晶体管引脚整形机构45、出料机构46、旋转中转台机构47和上料机械手机构48。As shown in FIG. 4-FIG. 10, the first transistor feeding device 4 includes a feeding support 41, a
上料支架41是包括两块平板和多根立柱,两块平板通过多根立柱固定连接,上料支架41固定设置在机架组件1上;转盘料仓机构42设置在上料支架41,转盘料仓机构42用于仓储晶体管;过渡推料机构43设置在上料支架41,过渡推料机构43与转盘料仓机构42相衔接,过渡推料机构43将从转盘料仓机构42落下的晶体管搬运到平移走料机构44中;平移走料机构44固定设置在上料支架41上,晶体管引脚整形机构45安装在平移走料机构44侧方,晶体管在平移走料机构44中步进式运动,通过晶体管引脚整形机构45对晶体管引脚进行压弯变形和裁切处理;出料机构46将引脚处理后的晶体管进行定位;旋转中转台机构47和上料机械手机构48均固定设置在上料支架41上,旋转中转台机构47用于转动设置在其上的晶体管,上料机械手机构48用于将晶体管搬运到旋转中转台机构47中,经旋转后的晶体管再由上料机械手机构48搬运到分度转盘装置2的夹具组件3中,实现晶体管k上料;The feeding bracket 41 includes two flat plates and a plurality of uprights. The two flat plates are fixedly connected by a plurality of uprights. The feeding bracket 41 is fixedly arranged on the
转盘料仓机构42包括上料转座421、晶体套管422、第一气缸423、落料止推头424、圆弧落料轨425、棘轮426、卡爪427、第二气缸转动座428、第二气缸429、转环4210和制动卡爪4211;上料转座421通过转动副安装在上料支架41上,多个晶体套管422竖直均匀布置在上料转座421上,晶体套管422用于成排放置晶体管k;第一气缸423固定设置在上料转座421上,第一气缸423伸缩端与落料止推头424相连接,第一气缸423带动落料止推头424的直线运动,落料止推头424前端设有圆柱销;晶体套管422底端设有与圆柱销匹配的圆孔4220,第一气缸423动作,使得落料止推头424的圆柱销伸进晶体套管422下端的圆孔4220中,卡住晶体套管422中的晶体管k,防止晶体管k落下;圆弧落料轨425固定设置在上料转座421上,圆弧落料轨425上端与晶体套管422下端落料口相衔接;棘轮426与上料转座421的转轴相固定连接,卡爪427通过扭簧安装在转环4210上,使得卡爪427与棘轮426保持接触;转环4210通过转动副安装在上料转座421转轴上,转环4210位于棘轮426下方;第二气缸转动座428设置在上料支架41上,第二气缸429安装在第二气缸转动座428上,第二气缸429伸缩端与转环4210相连接,制动卡爪4211固定设置在上料支架41上,制动卡爪4211与棘轮426接触,防止卡爪427在运动时棘轮426松动。The
转盘料仓机构42工作时,晶体套管422落料由第一气缸423控制,当第一气缸423伸长时,阻止晶体管k下落,下落的晶体管k在圆弧落料轨425中过渡下落;当一条晶体套管422放空后,由第二气缸429一伸一缩带动棘轮426步进式运动,每次转动45度,即实现更换晶体套管422,大大提高工作容量。When the
过渡推料机构43包括第三气缸431、推料滑条432、推料头433和固定滑座434;第三气缸431通过第三气缸安装座435固定设置在上料支架41上,推料滑条432通过移动副配合安装在固定滑座434中,第三气缸431伸缩端连接推料滑条432,推料头433固定设置在推料滑条432上,推料头433与圆弧落料轨425底端位置匹配。The transitional
过渡推料机构43在工作时,由第三气缸431驱动,带动推料头433直线移动,将圆弧落料轨425底端的晶体管k推移至右侧,晶体管k进入平移走料机构44;When the
平移走料机构44包括走料主导轨441、上盖板442、长度调节板443、第四气缸444、料爪安装板445、推料料爪446、晶体成形基准板447和第一线性导轨组件448;走料主导轨441固定设置在上料支架41上,长度调节板443安装在走料主导轨441上,长度调节板443用于调节导轨宽度,从而适应不同长度的晶体管k;上盖板442设置在走料主导轨441上方,晶体管k处于走料主导轨441与上盖板442之间运动;第四气缸444通过第四气缸安装座449设置在上料支架41上,第四气缸444伸缩端与料爪安装板445相连接;第一线性导轨组件448包括形成移动副配合的滑轨和滑座,滑轨固定设置在固定滑座434和下端连接块4410上,料爪安装板445与滑座相固定;料爪安装板445位于走料主导轨441和晶体成形基准板447之间,晶体成形基准板447设置在上料支架41上,晶体成形基准板447高度和晶体管k齐平;第四气缸444带动料爪安装板445沿第一线性导轨组件448方向来回移动;推料料爪446安装在料爪安装板445上,推料料爪446在自然状态时收到自身重力保持竖直,推料料爪446左端为竖直面,右端为斜面;走料主导轨441进料端位置与推料头433匹配,料头433处于圆弧落料轨425底端与走料主导轨441之间。The translation feeding mechanism 44 includes a feeding main guide rail 441, an upper cover plate 442, a length adjusting plate 443, a fourth air cylinder 444, a feeding claw mounting plate 445, a feeding claw 446, a crystal forming reference plate 447 and a first linear guide rail assembly 448; the feeding main guide rail 441 is fixedly arranged on the feeding bracket 41, the length adjusting plate 443 is installed on the feeding main guiding rail 441, and the length adjusting plate 443 is used to adjust the width of the guide rail to adapt to different lengths of transistors k; upper cover plate 442 is arranged above the feeding main guide rail 441, and the transistor k moves between the feeding main guide rail 441 and the upper cover plate 442; the fourth cylinder 444 is set on the feeding bracket 41 through the fourth cylinder mounting seat 449, and the fourth cylinder 444 The telescopic end is connected with the material claw mounting plate 445; the first linear guide rail assembly 448 includes a sliding rail and a sliding seat that form the matching of the moving pair, the sliding rail is fixedly arranged on the fixed sliding seat 434 and the lower end connecting block 4410, and the material claw mounting plate 445 It is fixed with the sliding seat; the claw mounting plate 445 is located between the feeding main guide rail 441 and the crystal forming reference plate 447, the crystal forming reference plate 447 is set on the feeding bracket 41, and the height of the crystal forming reference plate 447 is flush with the transistor k The fourth cylinder 444 drives the material claw mounting plate 445 to move back and forth along the direction of the first linear guide rail assembly 448; the material pushing claw 446 is installed on the material claw mounting plate 445, and the material pushing claw 446 receives its own gravity to maintain in the natural state Vertical, the left end of the feeding claw 446 is a vertical surface, and the right end is a slope; between the guide rails 441 .
平移走料机构44在工作时,当第四气缸444收缩时,推料料爪446右端由向左的斜面遇到晶体管k后绕销轴逆时针转动,晶体管k的位置不变,当第四气缸444伸长时,推料料爪446左端为竖直的凹槽,与晶体管k接触后受到料爪安装板445的干涉不能顺时针转动,从而带动晶体管k向左步进运动,在停歇过程中由晶体管引脚整形机构45对晶体管k的引脚进行整形和裁切处理;When the
晶体管引脚整形机构45包括第五气缸451、第六气缸452、整形安装板453、k脚上模454、k脚下模455、切脚压块456、下切刀457、上切刀458、调节螺丝459和引脚整形滑轨4510;第五气缸451和第六气缸452固定设置在整形安装板453上端,k脚下模455和下切刀457固定设置在整形安装板453的安装块i上; 切脚压块456和上切刀458固定设置在整形安装板453左侧竖直滑槽中,第六气缸452输出端连接切脚压块456和上切刀458;k脚上模454设置在整形安装板453右侧竖直滑槽中,第五气缸451输出端连接k脚上模454;整形安装板453通过移动副配合安装在引脚整形滑轨4510上,引脚整形滑轨4510固定设置在上料支架41上,通过转动调节螺丝459来调节整形安装板453在引脚整形滑轨4510上的移动距离。The transistor pin shaping mechanism 45 includes a fifth cylinder 451, a sixth cylinder 452, a shaping mounting plate 453, a k-foot upper die 454, a k-foot lower die 455, a cutting foot pressing block 456, a lower cutter 457, an upper cutter 458, and an adjusting screw 459 and pin shaping slide rail 4510; the fifth cylinder 451 and the sixth cylinder 452 are fixedly arranged on the upper end of the shaping mounting plate 453, and the k-foot lower die 455 and the lower cutting knife 457 are fixedly arranged on the mounting block i of the shaping mounting plate 453; The pressing block 456 and the upper cutting knife 458 are fixedly arranged in the vertical chute on the left side of the shaping installation plate 453, and the output end of the sixth cylinder 452 is connected to the cutting foot pressing block 456 and the upper cutting blade 458; the k-foot upper die 454 is arranged in the shaping installation In the vertical chute on the right side of the plate 453, the output end of the fifth cylinder 451 is connected to the upper die 454 of the k-pin; On the feeding bracket 41 , the moving distance of the shaping mounting plate 453 on the pin shaping slide rail 4510 is adjusted by rotating the adjusting screw 459 .
晶体管引脚整形机构45在工作时,晶体管引脚整形机构45设置在平移走料机构44侧端,可由调节螺丝459调节与平移走料机构44的距离,由第五气缸451驱动,使得k脚上模454下降与k脚下模455接触,对晶体管k的引脚分别进行压弯成k脚;而后晶体管k的引脚由第六气缸452驱动,带动切脚压块456和上切刀458向下运动,切脚压块456将引脚压紧,上切刀458将多余的引脚切断。When the transistor
出料机构46包括出料滑轨461、侧挡块462、第七气缸463和第七气缸固定座464;出料滑轨461通过移动副配合安装在走料主导轨441滑槽中,第七气缸463通过第七气缸固定座464设置在上料支架41上,第七气缸463伸缩端与出料滑轨461相连接;两块侧挡块462固定设置在出料滑轨461上,两块侧挡块462垂直设置,用于对晶体管k进行定位;出料滑轨461位置与走料主导轨441匹配;The discharging
出料机构46在工作时,晶体管k进入出料滑轨461后由第七气缸463带动出料滑轨461载动设置在两块侧挡块462之间的晶体管k右移,而后由上料机械手机构48搬运到旋转中转台机构47中。When the discharging
旋转中转台机构47包括旋转置物座471、齿轮472、齿条473、第一限位检测器474、齿条滑轨475和第八气缸476;旋转座471通过卧式轴承479安装在上料支架41上,旋转座471用于放置晶体管k,旋转座471上设有两个相互垂直的定位挡块,两个定位挡块用于对晶体管k进行定位;旋转置物座471通过齿轮472和齿条473连接齿条滑轨475,齿条滑轨475固定设置在上料支架41上;第一限位检测器474通过第一限位检测器安装座477固定设置在上料支架41上,第八气缸476固定端通过第八气缸固定座478固定设置在上料支架41上,第八气缸476伸缩端与齿条473相连接。The
旋转中转台机构47使用时,第八气缸476带动齿条473在齿条滑轨475中移动,移动极限位置由第一限位检测器474控制,即控制旋转置物座471的转角,使得放置在旋转置物座471上的晶体管k转动一定的幅度,转动晶体管k的目的是:上料机械手机构48搬运方式为平动,第一晶体管上料装置4中的晶体管k从出料机构46中出来的姿态与需要放置到夹具组件3中的工件存在角度差距,需要旋转中转台机构47进行修正。每个夹具组件3上可以加工两个大小尺寸不同的散热片,并且每个夹具组件3上的晶体管尺寸大小即可以相同也可以不同。本专利的八个工位规则设置,由于每个夹具组件3上的散热片和晶体管是两组,即第一晶体管上料装置4和第二晶体管上料装置40对应操作在夹具组件3上的操作位置不同,为了保证工件进入夹具组件3后位置的精确性,因此特别需要旋转中转台机构47进行修正。When the
上料机械手机构48包括第二电机安装座481、第二电机482、第一丝杠螺母483、第一丝杠484、第二线性导轨组件485、第九气缸486、第九气缸座487、第三线性导轨组件488、第一吸盘安装架489和第一吸盘4810;第二电机482通过第二电机安装座481设置在上料支架41上,第一丝杠螺母483配合安装在第一丝杠484上,第一丝杠484通过轴承4811安装在第二电机安装座481上,第二电机482输出轴连接第一丝杠484;第九气缸486竖直设置在第九气缸座487上,第九气缸座487通过第二线性导轨组件485安装在第二电机安装座481上,第九气缸座487与第一丝杠螺母483相连接;第一吸盘安装架489通过第三线性导轨组件488安装在第九气缸座487上,第九气缸486伸缩端连接第一吸盘安装架489,两组第一吸盘4810设置在第一吸盘安装架489上。The feeding manipulator mechanism 48 includes a second motor mounting seat 481, a second motor 482, a first lead screw nut 483, a first lead screw 484, a second linear guide rail assembly 485, a ninth cylinder 486, a ninth cylinder block 487, a The three linear guide rail assembly 488, the first suction cup mounting bracket 489 and the first suction cup 4810; the second motor 482 is arranged on the feeding bracket 41 through the second motor mounting seat 481, and the first lead screw nut 483 is fitted on the first lead screw 484, the first lead screw 484 is mounted on the second motor mounting seat 481 through the bearing 4811, the output shaft of the second motor 482 is connected to the first lead screw 484; the ninth cylinder 486 is vertically arranged on the ninth cylinder seat 487, the first The nine cylinder block 487 is mounted on the second motor mounting block 481 through the second linear guide rail assembly 485 , the ninth cylinder block 487 is connected with the first lead screw nut 483 ; the first suction cup mounting frame 489 is mounted on the third linear guide rail assembly 488 On the ninth cylinder seat 487 , the telescopic end of the ninth cylinder 486 is connected to the first suction cup mounting frame 489 , and two sets of first suction cups 4810 are arranged on the first suction cup mounting frame 489 .
上料机械手机构48使用时,由第二电机482驱动,经过丝杆螺母副传动,带动第九气缸座487沿第二线性导轨组件485方向水平移动,由第九气缸486带动第一吸盘安装架489沿第三线性导轨组件488方向竖直移动,由此合成一个竖直平面内的二维运动,由第一吸盘4810吸取晶体管k,右端的一组第一吸盘4810将晶体管k从出料机构46搬运到旋转中转台机构47,左端的另一组第一吸盘4810将晶体管k从旋转中转台机构47搬运到对应第一工位的夹具组件3中。When the
第二晶体管上料装置40与第一半导体上料装置4相结构相同。The second
第一散热片上料装置5包括第一散热片输送带和第一散热片取料机械手,第一散热片取料机械手将第一散热片输送带上的第一散热片n移动至第三工位的夹具组件3上,具体是第一散热片n贴在一个晶体管k上。The first heat sink feeding device 5 includes a first heat sink conveyor belt and a first heat sink reclaimer manipulator, and the first heat sink reclaimer manipulator moves the first heat sink n on the first heat sink conveyor belt to the third station. On the
第二散热片上料装置50包括第二散热片输送带和第二散热片取料机械手,第二散热片取料机械手将第二散热片输送带上的第二散热片m移动至第四位的夹具组件3上,具体是第二散热片m贴在另一个晶体管k上。The second cooling
如图11和图12所示,涂胶装置6包括涂胶横移架61、第三电机62、第二丝杠63、第三丝杠螺母64、涂胶纵移架65、第四线性导轨组件66、第五线性导轨组件67、第十气缸68、涂胶器固定板69、涂胶器610、第六线性导轨组件611、刷胶底座612、第四电机613、第四丝杠614、第二带传动组件615、第四丝杠螺母616和刷胶机构617;涂胶横移架61通过第六线性导轨组件611安装在刷胶底座612上,第三电机62安装在涂胶横移架61上,第三电机62连接第二丝杠63,第二丝杠63安装在涂胶横移架61上;第三丝杠螺母64配合安装在第二丝杠63上,涂胶纵移架65通过第五线性导轨组件67安装在涂胶横移架61上,第三丝杠螺母64与涂胶纵移架65固定连接;涂胶器固定板69通过第四线性导轨组件66安装在涂胶纵移架65上,第十气缸68固定设置在涂胶纵移架65上方,第十气缸68伸缩端连接涂胶器固定板69,涂胶器610竖直设置在涂胶器固定板69上,涂胶器610下端为涂胶头;刷胶底座612设置在机架组件1上,第四电机613安装在刷胶底座612内,第四丝杠614通过立式轴承618安装在刷胶底座612上,第四丝杠螺母616配合安装在第四丝杠614上,第四丝杠螺母616与涂胶横移架61相连接;第四电机613通过第二带传动组件615连接第四丝杠614;刷胶机构617设置在刷胶底座612上,刷胶机构617用于给涂胶器610刷胶;As shown in FIGS. 11 and 12 , the gluing device 6 includes a gluing traverse frame 61 , a third motor 62 , a second lead screw 63 , a third lead screw nut 64 , a gluing longitudinal frame 65 , and a fourth linear guide rail assembly 66, fifth linear guide rail assembly 67, tenth cylinder 68, glue applicator fixing plate 69, glue applicator 610, sixth linear guide rail assembly 611, glue brushing base 612, fourth motor 613, fourth lead screw 614, The second belt drive assembly 615, the fourth screw nut 616 and the gluing mechanism 617; the gluing traverse frame 61 is installed on the gluing base 612 through the sixth linear guide rail assembly 611, and the third motor 62 is installed on the gluing traverse On the frame 61, the third motor 62 is connected to the second lead screw 63, and the second lead screw 63 is installed on the gluing traverse frame 61; The frame 65 is installed on the gluing traverse frame 61 through the fifth linear guide rail assembly 67 , and the third screw nut 64 is fixedly connected with the gluing longitudinal moving frame 65 ; On the gluing longitudinal moving frame 65, the tenth cylinder 68 is fixedly arranged above the gluing longitudinal moving frame 65, the telescopic end of the tenth cylinder 68 is connected to the gluing device fixing plate 69, and the gluing device 610 is vertically arranged on the gluing device fixing plate 69, the lower end of the glue applicator 610 is the glue applicator head; the glue brush base 612 is arranged on the frame assembly 1, the fourth motor 613 is installed in the glue brush base 612, and the fourth lead screw 614 is installed on the brush base 612 through the vertical bearing 618. On the
涂胶装置6使用时,第四电机613通过第二带传动组件615带动第四丝杠螺母616左右移动,进而带动整个涂胶横移架61移动,分别对夹具组件3中两个晶体管k进行涂胶;由第三电机62和第十气缸68共同作用,带动涂胶器610在刷胶机构617中完成蘸胶,再接近晶体管k表面对其进行刷胶。When the
刷胶机构617包括第五电机6171、链轮传动部件6172、齿轮传动部件6173、中间轴6174、毛刷6175和胶水箱6176;第五电机6171固定设置在机架组件1下方,第五电机6171通过链轮传动部件6172带动中间轴6174转动,链轮传动部件6172分别连接第五电机6171输出轴和中间轴6174;齿轮传动部件6173分别安装在中间轴6174和毛刷6175转轴上。The
刷胶机构617工作时,由第五电机6171驱动,经链轮传动部件6172和齿轮传动部件6173传动后,带动毛刷6175转动,毛刷6175带动胶水箱6176中的胶水,当涂胶器610下端与毛刷6175接触后实现蘸胶。When the
如图13所示,螺母上料装置7包括螺母上料底板71、离心盘72、振动器固定座73、压电式直线振动器74、螺母压板75、螺丝拧紧装置固定架76、导板架77、第十一气缸78、螺母放置板79、第十二气缸710和导板711;螺母上料底板71固定设置在机架组件1上,离心盘72固定设置在螺母上料底板71上,离心盘72用于放置待上料的螺母;压电式直线振动器74通过振动器固定座73设置在螺母上料底板71上,螺母压板75设置在压电式直线振动器74上,防止螺母振落,螺母s在压电式直线振动器74上端的轨道712中有序排列,向右走料;螺丝拧紧装置固定架76设置在振动器固定座73上,螺丝拧紧装置固定架76用于安装螺丝拧紧装置8;导板架77固定设置在振动器固定座73上,导板架77位置对应压电式直线振动器74的出料口;第十一气缸78固定设置在导板711上,第十一气缸78伸缩端连接螺母放置板79,螺母放置板79穿设在导板711上,第十一气缸78带动螺母放置板79上下移动,螺母放置板79上端是与螺母外形相匹配的套筒,即用于放置螺母又防止螺母转动;螺母放置板79位置处于夹具组件3下方,螺母放置板79上端位置对应夹具组件3上的螺帽进料孔301;导板711通过移动副配合安装在导板架77中,第十二气缸710固定设置在导板架77侧方,第十二气缸710伸缩端与导板711相固定连接。As shown in FIG. 13 , the
如图14和图15所示,螺丝拧紧装置8包括第十三气缸固定座81、第十三气缸82、第六线性导轨组件83、鸟嘴块固定板84、圆柱导杆85、升降螺丝86、螺丝钻夹紧机构87、螺丝钻88、鸟嘴块89和螺丝保持块810;第十三气缸固定座81设置在螺丝拧紧装置固定架76上,第十三气缸82固定设置在第十三气缸固定座81上,第六线性导轨组件83竖直安装在第十三气缸固定座81上,圆柱导杆85固定设置在鸟嘴块固定板84上,鸟嘴块固定板84设置在第六线性导轨组件83下端的滑块上;升降螺丝86安装在鸟嘴块固定板84上,下端顶住第十三气缸固定座81,通过转动升降螺丝86以调节鸟嘴块固定板84的高度,以适应夹具组件3中工件的高低;螺丝钻夹紧机构87用于夹紧竖直的安装螺丝钻88,螺丝钻夹紧机构87通过第六线性导轨组件83安装在第十三气缸固定座81上,第十三气缸82伸缩端连接螺丝钻夹紧机构87;螺丝钻88下端为十字螺丝刀,可电动转动螺丝;鸟嘴块89设置在鸟嘴块固定板84上,鸟嘴块89内腔由两个相贯的圆孔组成,螺丝钻88下端十字螺丝刀进入竖直的圆柱孔,侧方的圆柱孔用于人工或机械放置螺丝t;螺丝保持块810安装在鸟嘴块89侧方,用于在拧螺丝t的时候保持竖直,方便拧入螺母s,螺丝钻88、第一散热片n上安装孔、晶体管k上安装孔和螺帽进料孔竖直方向保持同一轴线。As shown in FIGS. 14 and 15 , the screw tightening device 8 includes a thirteenth cylinder fixing seat 81 , a thirteenth cylinder 82 , a sixth linear guide rail assembly 83 , a bird’s beak fixing plate 84 , a cylindrical guide rod 85 , and a lifting screw 86 , screw drill clamping mechanism 87, screw drill 88, bird's beak block 89 and screw holding block 810; the thirteenth cylinder fixing seat 81 is arranged on the screw tightening device fixing frame 76, and the thirteenth cylinder 82 is fixedly arranged on the thirteenth On the cylinder fixing seat 81, the sixth linear guide rail assembly 83 is vertically installed on the thirteenth cylinder fixing seat 81, the cylindrical guide rod 85 is fixedly arranged on the bird's beak fixing plate 84, and the bird's beak fixing plate 84 is arranged on the sixth On the slider at the lower end of the linear guide rail assembly 83; the lifting screw 86 is installed on the bird's beak fixing plate 84, and the lower end is against the thirteenth cylinder fixing seat 81, and the height of the bird's beak fixing plate 84 is adjusted by rotating the lifting screw 86, In order to adapt to the height of the workpiece in the fixture assembly 3; the auger clamping mechanism 87 is used to clamp the vertical installation auger 88, and the auger clamping mechanism 87 is installed on the thirteenth cylinder fixing seat 81 through the sixth linear guide rail assembly 83 The telescopic end of the thirteenth cylinder 82 is connected to the screw drill clamping mechanism 87; the lower end of the screw drill 88 is a Phillips screwdriver, which can be rotated electrically; It consists of two intersecting circular holes. The Phillips screwdriver at the lower end of the
螺母上料装置7和螺丝拧紧装置8工作时,由离心盘72将螺母甩到压电式直线振动器74中,由压电式直线振动器74对螺母S进行有序排列进料,由第十二气缸710调节导板711左右移动用以将螺母放置板79正对与压电式直线振动器74出料口,螺母放置板79由第十一气缸78实现升降,下降时将螺母振入螺母放置板79中,而后上升,抬起螺母向下向上将螺母送入第五工位的夹具组件3上的螺帽进料孔301中。螺丝t放入鸟嘴块89侧方倾斜圆孔,收到重力作用下滑进入竖直圆孔,螺丝钻88由第十三气缸82驱动,下降进入鸟嘴块89竖直圆孔,螺丝钻88工作,转动螺丝t与设置在夹具组件3下方的螺母s拧紧,螺母上料装置7与螺丝拧紧装置8共同作用,对晶体管k和第一散热片进行螺栓连接,从而夹紧夹具组件3中的第一散热片和一个晶体管,实现锁住。When the
螺丝钻夹紧机构87包括活动夹板871、固定夹板872、T形螺母873、拧紧螺母874和销轴875;活动夹板871通过销轴875与固定夹板872铰接;活动夹板871和固定夹板872内圈为圆弧形,与螺丝钻88外壁形状匹配;T形螺母873设置在固定夹板872T形槽内,拧紧螺母874从活动夹板871拧入,与T形螺母873形成螺旋副连接。The
螺丝钻夹紧机构87工作时,螺丝钻88设置在活动夹板871和固定夹板872之间,T形螺母873在固定夹板872内不能转动,通过转动拧紧螺母874夹紧螺丝钻88。When the
第二螺母上料装置70的结构与第一螺母上料装置7相同,第二螺丝拧紧装置80的结构与第一螺丝拧紧装置8相同。第二螺母上料装置70与第二螺丝拧紧装置80共同对第七工位的夹具组件3进行操作,对另一晶体管k和第二散热片进行螺栓连接,从而夹紧第七工位的夹具组件3中的第二散热片和另一个晶体管,实现锁住。The structure of the second
如图16所示,下料搬运装置9包括下料悬臂架91、第六电机92、第七线性导轨组件93、丝杠传动组件94、下料横移滑台95、第八线性导轨组件96、第十四气缸97、第二吸盘安装架98和第二吸盘99;下料悬臂架91固定设置在机架组件1上,第六电机92设置在下料悬臂架91上,下料横移滑台95通过第七线性导轨组件93安装在下料悬臂架91上;第六电机92通过丝杠传动组件94连接下料横移滑台95,由丝杠传动组件94带动下料横移滑台95沿第七线性导轨组件93方向滑动;第十四气缸97固定设置在下料横移滑台95上,第十四气缸97伸缩端连接第二吸盘安装架98,第二吸盘安装架98通过第八线性导轨组件96安装在下料横移滑台95上;第二吸盘安装架98上设有两个第二吸盘99,两个第二吸盘99之间的距离与夹具组件3中的两侧成品距离相同。As shown in FIG. 16 , the blanking and handling device 9 includes a blanking
下料搬运装置9在工作时,由第六电机92和第十四气缸97共同作用,带动第二吸盘99在竖直平面内运动,将加工成品从夹具组件3运出,完成加工。When the blanking and handling device 9 is working, the
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