CN209478448U - Tee girder mold and tee girder module system - Google Patents

Abstract

The utility model relates to casting beams mould plate technique fields, more particularly, to a kind of tee girder mold and tee girder module system, tee girder mold provided by the utility model, two template groups including relative movement are formed with the T shape die cavity for pouring molding after two template group moldings；Meanwhile template group can under the drive of driving assembly automatic formwork erection, after the completion of mold, template group can realize demoulding under the drive of driving assembly, and after the completion of demoulding, template group can be automatically moved to next station under the drive of slide assemblies and rework；The technical issues of tee girder mold provided by the utility model has the function of automatic formwork erection, automatic demoulding and automatically moves, and effectively alleviates rigging and disassembly template needs in the prior art and has been manually done, and moving die plate needs ancillary equipment.

Description

Tee girder mold and tee girder module system

Technical field

The utility model relates to casting beams mould plate technique field, more particularly, to a kind of tee girder mold and T to beam form group System.

Background technique

At present when manufacturing the T beam in concrete bridge, hand disassembly is all manually assembled in used template for the country, In assembling process, template is individually lifted on pedestal by gantry crane, by by hand by side form, end after being lifted on pedestal Mould and bed die fit together；During demoulding, the side form fitted together, end mould and bed die are split as by list by craft Only component, then by making to separate between template and beam body by hand, finally by gantry crane by template movement to next work weight New assembling carries out new casting beam.

In the prior art, assembly and disassembly template, which has been manually done, not only takes time and effort, but also needs as gantry crane Large-scale plant will receive all various limitations during Specific construction, influence construction progress, increase beam cost processed.

In consideration of it, there is an urgent need to a tee girder template, it is able to solve and pours the template of tee girder and need that craft is manually assembled Disassembly, and the technical issues of needs large size ancillary equipment.

The information disclosed in the background technology section is intended only to deepen the reason to the general background technology of the utility model Solution, and it is known to those skilled in the art existing to be not construed as recognizing or imply that the information is constituted in any form Technology.

Utility model content

The purpose of this utility model is to provide a kind of tee girder mold and tee girder module system, can be realized automatic vertical Mould, automatic demoulding, and in the case where not needing ancillary equipment, next station can be moved to and worked.

Tee girder mold provided by the utility model, two template groups including relative movement, two template group moldings It is formed with the T shape die cavity for pouring molding afterwards；

At least one described template group can carry out automatic formwork erection or molding under driving assembly drive；

At least one described template group can carry out automatic demoulding under the driving component drive；

Each template group bottom is provided with the slide assemblies for driving the template group mobile in each station.

On the basis of above-mentioned technical proposal, further, the template group includes bracket and external mold panel, described outer Die face plate is fixed on the bracket, and the bracket makes the external mold panel in the L shape stood upside down.

On the basis of any of the above-described technical solution, further, the driving component includes jacking component and layback Component, the jacking component can move up and down the template group, and the layback component can be such that described template group or so moves It is dynamic.

On the basis of any of the above-described technical solution, further, the driving component further includes support panel, described Support panel can move on the slide assemblies, and the jacking component is mounted on the support panel, the layback portion Part is connect with the support panel.

On the basis of any of the above-described technical solution, further, the bracket is mounted on the jacking component, institute Layback component is stated to be mounted on the slide assemblies.

On the basis of any of the above-described technical solution, further, regulating device is installed on the bracket, can make The height of the bracket changes.

On the basis of any of the above-described technical solution, further, fixed dress is installed between two template groups It sets, the fixed device moves two template groups no longer after molding.

On the basis of any of the above-described technical solution, further, the slide assemblies are equipped with brake apparatus, can be with It is no longer moved after so that the slide assemblies is reached corresponding position.

On the basis of any of the above-described technical solution, further, a kind of tee girder module system includes multiple tee girders Mold, multiple tee girder mold interval settings, multiple T ellbeam molds are arranged on guide rail, the template group bottom The slide assemblies and the guide rail be slidably connected or roll connection.

On the basis of any of the above-described technical solution, further, demoulding is installed between two tee girder molds Component, the demolded parts can be withstood in tee girder beam body across the gap two tee girder molds, make the mould Board group can be detached from the beam body.

In conjunction with above technical scheme, the utility model has the beneficial effects that:

Tee girder mold provided by the utility model includes two template groups of relative movement, shape after two template group moldings At the T shape die cavity having for pouring molding；At least one described template group can carry out automatic formwork erection under driving assembly drive Or molding；At least one described template group can carry out automatic demoulding under the driving component drive；Each template group Bottom is provided with the slide assemblies for driving the template group mobile in each station.Specifically, when pouring beam body, the drive The template group is moved to suitable position by dynamic component, and two template groups is made to be capable of forming T shape die cavity, after the completion of mold, is driven Dynamic component makes template group be detached from beam body, and template group is moved to next station by slide assemblies and is worked on.

To which tee girder mold provided by the utility model realizes automatic formwork erection, automatic demoulding, and can voluntarily move Dynamic function, efficiently solves rigging in the prior art and disassembly template needs have been manually done, and moving die plate needs auxiliary The technical issues of helping equipment has reached time saving and energy saving, reduces the technical effect of beam cost processed.

To enable the above objects, features, and advantages of the utility model to be clearer and more comprehensible, be cited below particularly the utility model compared with Good embodiment, and cooperate appended attached drawing, it is described below in detail.

Detailed description of the invention

Technical solution in order to illustrate more clearly of specific embodiment of the present invention or in the related technology, below will be right Attached drawing needed in specific embodiment or description of Related Art is briefly described, it should be apparent that, it is described below In attached drawing be that some embodiments of the utility model are not paying creativeness for those of ordinary skill in the art Under the premise of labour, it is also possible to obtain other drawings based on these drawings.

The structure chart of side when Fig. 1 is tee girder mold formwork erection provided by the embodiment of the utility model；

The structure chart of side when Fig. 2 is tee girder mold releasability provided by the embodiment of the utility model；

Top view when Fig. 3 is tee girder module system formwork erection provided by the embodiment of the utility model；

Front view when Fig. 4 is tee girder module system formwork erection provided by the embodiment of the utility model.

Icon: the edge of a wing 100- panel；101- side panel；102- baffle；The first vertical beam of 200-；201- second is perpendicular Beam；210- first crossbeam；211- second cross beam；212- third crossbeam；300- jacking cylinder；301- regulating device； 302- layback oil cylinder；303- supports panel；The chassis 400-；401- motor；402- brake apparatus；500- mould oil Cylinder；501- pull rod.

Specific embodiment

The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described Embodiment is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally Field those of ordinary skill every other embodiment obtained without making creative work belongs to practical Novel protected range.

It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " the One ", " second ", " third " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.

In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary, It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition The concrete meaning of language in the present invention.

The technical solution of tee girder mold in the present embodiment is described in detail below with reference to Fig. 1-Fig. 4.

Embodiment

The specific embodiment of the present embodiment is as follows:

It as Figure 1-Figure 2, is tee girder mold provided in this embodiment, two template groups including relative movement, two The T shape die cavity for pouring molding is formed with after a template group molding；At least one template group can be under driving assembly drive Carry out automatic formwork erection or molding；At least one described template group can carry out automatic demoulding under the driving component drive；Often A template group bottom is provided with the slide assemblies for driving the template group mobile in each station.

In some embodiments, template group includes bracket and external mold panel, and as Figure 1-Figure 2, external mold panel includes the wing Edge panel 100 and side panel 101, edge of a wing panel 100 and side panel 101 are fixed on the bracket, and bracket makes edge of a wing panel 100 With side panel 101 in the L shape stood upside down.

Further, bracket includes the first vertical beam 200, the second vertical beam 201, first crossbeam 210, second cross beam 211, third Crossbeam 212；First vertical beam 200, second cross beam 211, the second vertical beam 201, third crossbeam 212 are fixedly connected sequentially composition as schemed institute The bracket shown, second cross beam 211 are mounted on the middle position of the first vertical beam 200 and the second vertical beam 201, first crossbeam 210 First end is connect with the top half of the first vertical beam 200, and first crossbeam 210 can be moved up and down with respect to the first vertical beam 200；First The second end of crossbeam 210 is oblique angle shape, and the upper end of the second vertical beam 201 is also oblique angle shape, the second end of first crossbeam 210 A turning as Figure 1-Figure 2 is formed with the upper-end contact of the second vertical beam 201.

Specifically, the first vertical beam 200, second cross beam 211, the second vertical beam 201, third crossbeam 212, first crossbeam 210 are equal For rhs-structure, the first vertical beam 200, second cross beam 211, the second vertical beam 201, third crossbeam 212 pass through weldering in corresponding position It being connected together in succession, constitutes supporting structure as Figure 1-Figure 2, the first end of first crossbeam 210 is welded with bolt, and first The top half of vertical beam 200 is provided with multiple bolts hole, the bolt in the first end of first crossbeam 210 pass through and different location on Bolt hole assembled, first crossbeam 210 can be made to be connected to the different location of the first vertical beam 200.

Further, as Figure 1-Figure 2, first crossbeam 210 is tilted down close to one end of the second vertical beam 201, the The lower end of two vertical beams 201 is recessed outward, forms the bracket as shown in Fig. 1 Fig. 2.

Further, edge of a wing panel 100 is mounted on first crossbeam 210, and side panel 101 is mounted on the second vertical beam 201 On, form template group as Figure 1-Figure 2；The first end of edge of a wing panel 100 and the top of side panel 101 are connected to one It rises, edge of a wing panel 100 can be rotated around side panel 101, when needing to change the gradient on the tee girder edge of a wing, can adjust edge of a wing panel Angle between 100 and side panel 101 to change the inclined degree of edge of a wing panel 100, and then changes the gradient on the tee girder edge of a wing； The inclined degree of edge of a wing panel 100 can be realized by adjusting the inclined degree of first crossbeam 210.

Further, external mold panel is connect by bolt with first crossbeam 210 and the second vertical beam 201；Specifically, bracket Corresponding position be provided with the bolt hole through bracket, the corresponding place of external mold panel is provided with the spiral shell for not running through external mold panel External mold panel can be fixed on bracket by bolt hole, the bolt hole that connection bolt passes through on bracket and external mold panel；It is bolted just It is disassembled from bracket in external mold panel.

In some embodiments, as Figure 1-Figure 2, the second end of edge of a wing panel 100 is equipped with baffle 102, baffle The 102 inside vertical edge of a wing panels 100 in side, the outside side of baffle 102 are tilted with respect to edge of a wing panel 100；Baffle 102 passes through Bolt is connect with edge of a wing panel 100, and the corresponding position of edge of a wing panel 100 is equipped with bolt hole, the outside side setting of baffle 102 There is bolt hole straight down, the bolt hole that connection bolt passes through on baffle 102 and edge of a wing panel 100 can consolidate baffle 102 It is scheduled on edge of a wing panel 100；It is bolted and is disassembled from edge of a wing panel 100 convenient for baffle 102.

Further, there are two the settings of baffle 102, being mounted on edge of a wing panel 100 one in front and one in back, passes through disassembly respectively One of baffle 102, the width on the adjustable tee girder edge of a wing.

In some embodiments, the first vertical beam 200, the second vertical beam 201, first crossbeam 210, second cross beam 211, third are horizontal Beam 212 includes multiple individual square tubes, and every group of individual square tube connects into planing surface frame as Figure 1-Figure 2, multiple planes Surface frame frame forms the bracket of an entirety by square tube lateral connection.

In some embodiments, driving assembly includes jacking component and layback component, and jacking component can make in template group Lower movement, layback component can be such that template group moves left and right.

Further, driving assembly further includes support panel 303, and support panel 303 can move left and right on slide assemblies It is dynamic；Specifically, support panel 303 is respectively installed in the two sides of the direction of motion, there are two sliding block, 400 upper surfaces of chassis of slide assemblies Corresponding position is equipped with two guide rails；Two guide rails are welded on 400 upper surface of chassis of slide assemblies, support 303 liang of panel The sliding block of side is welded on support panel 303 in the following, sliding block and guide rail assemble to form slide block guide rail pair, to make to support panel 303 It can be moved left and right on slide assemblies；Guide rail has certain height, table on support panel 303 and slide assemblies chassis 400 There is certain space between face.

In some embodiments, it jacks component and layback component includes a variety of jacking apparatus and layback device, in this implementation In example, jacking component includes two jacking cylinders being vertically arranged in juxtaposition 300, and layback component includes a horizontally disposed side Draw oil cylinder 302；Specifically, as Figure 1-Figure 2, two jacking cylinders 300 are spaced apart, 300 pedestal of jacking cylinder Quadrangle is provided with bolt hole, supports corresponding position on panel 303 to be provided with bolt hole, bolt passes through on 300 pedestal of jacking cylinder Bolt hole and support panel 303 on bolt hole by jacking cylinder 300 be vertically fixed on support panel 303 on；Two jackings The end of 300 push rod of oil cylinder is welded with square cushion block, which is provided with bolt hole, square cushion block and second cross beam 211 contacts, the corresponding position of second cross beam 211 are provided with bolt hole, and bolt passes through on second cross beam 211 and square cushion block The push rod of jacking cylinder 300 is fixed on the lower section of second cross beam 211 by bolt hole.

Further, jacking cylinder 300 can be arranged multiple, arrangement two spaced apart in the present embodiment Realize the effect for moving up and down template group；Two jacking cylinders 300 are simutaneously arranged, is convenient for 211 stress of second cross beam, avoids cloth Setting a jacking cylinder 300 makes 211 unbalance stress run-off the straight of second cross beam, to make entire riding.

Further, layback oil cylinder 302 is arranged horizontally between two guide rails of slide assemblies upper surface, layback oil cylinder 302 tail end is provided with a flat round-meshed convex block, on the chassis 400 of slide assemblies there are two the settings of corresponding position Opposite round-meshed convex block is passed through on 400 convex block of 302 tail end of layback oil cylinder and slide assemblies chassis by a root cutting pin Circular hole is hinged, which is hinge arrangement；The end of 302 push rod of layback oil cylinder is also flat round-meshed convex Block structure, there are two opposite round-meshed convex blocks for the corresponding position setting in support 303 lower surface of panel, pass through bolt Across the convex block that the push rod of layback oil cylinder 302 and support panel 303 is hinged, which is also hinge arrangement；It is logical It crosses above-mentioned two articulated structure and connect layback oil cylinder 302 with slide assemblies and support panel 303, to support panel 303 more Good stress.

In the specific implementation process, layback oil cylinder 302 is adjusted, the push rod ejection of layback oil cylinder 302 drives support panel 303 travel forward, and support and are equipped with jacking cylinder 300 on panel 303, and template group is fixed on the push rod of jacking cylinder 300, To which template group also travels forward, two template groups is made to move to the at T-shaped die cavity of corresponding position shape；Then jacking cylinder is adjusted 300, template group is moved to the position concordant with mold pedestal, then adjust layback oil cylinder by the push rod ejection of jacking cylinder 300 302, it is placed on template group on mold pedestal；After the completion of mold, layback oil cylinder 302 and jacking cylinder 300 are adjusted, template group is made It is detached from from beam body.

In some embodiments, regulating device 301 is installed, adjusting dress between second cross beam 211 and first crossbeam 210 301 both ends are set to connect with second cross beam 211 and first crossbeam 210 respectively；Specifically, the regulating device 301 is lifting spiral shell The bolts at two ends of bar, lifting screw is connect by hinge with first crossbeam 210 and second cross beam 211, by rotating lifting bolt Screw rod lifting screw can be made to elongate or shorten, when lifting screw elongation when, first crossbeam 210 with respect to second cross beam 211 to Upper movement, when lifting screw shortens, first crossbeam 210 is moved down with respect to second cross beam 211, by making first crossbeam 210 It is moved upwardly or downwardly, thus it is possible to vary 100 gradient of edge of a wing panel.

In some embodiments, fixed device is installed between two template groups, which is to be connected to two moulds A pull rod 501 between board group, pull rod 501 are that round-meshed cylindrical posts are arranged in both ends；Specifically, such as Fig. 1-Fig. 2 institute Showing, the lower end of the second vertical beam 201 is provided with circular hole, pull rod 501 is passed through to the circular hole of two opposite 201 lower ends of the second vertical beam, Bolt is mounted on again in the circular hole at 501 both ends of pull rod；In injection process, template group will receive outside thrust, due to cross Blocking of the beam by bolt, can be such that crossbeam is no longer displaced outwardly, so that playing stent board group no longer occurs mobile effect.

In some embodiments, as Figure 1-Figure 2, slide assemblies include idler wheel, chassis 400 and driving device；? Along the two sides of template group transverse direction, every side is respectively installed there are two idler wheel on chassis 400, idler wheel and in advance laying leading on the ground Rail contact, idler wheel are mounted on chassis 400 by bracket；Driving device is motor 401, is installed in the shaft of motor 401 There is retarder, the output shaft of retarder and the shaft of idler wheel are connected by shaft coupling, and motor 401 and retarder pass through spiral shell Bolt is fixed on the lower surface on chassis 400, template group can be made to be automatically moved to by the driving device after the completion of mold next Station.

Further, brake apparatus 402 is installed, which is to be mounted on 400 following table of chassis on slide assemblies A piece rotating bar in face, rotating bar are connected by a hinge with chassis 400, and rotating bar can be around the hinge joint along layback oil cylinder 302 Length direction rotation；After slide assemblies reach corresponding position, rotating bar is turned at the position perpendicular to chassis 400, meeting It is stuck in the fixing groove of pre-plugged on the ground, moves slide assemblies no longer along the direction of motion.

In some embodiments, multiple tee girder molds interval is arranged, and connects between every two adjacent T ellbeam molds, Form a tee girder module system.In the specific implementation process, the quantity of tee girder mold is determines according to actual conditions；Two T Ellbeam mold is by square tube lateral connection, specifically, three square tubes being parallel transversely disposed are respectively welded at the first vertical beam 200 Upper end, middle position and lower end, two square tubes being parallel transversely disposed be respectively welded at the second vertical beam 201 upper end and under End.

Further, as Figure 1-Figure 2, demolded parts are installed between two tee girder molds, which is Demoulding oil jar 500, the shell of the demoulding oil jar 500 are welded on second cross beam 211, and the tail portion of demoulding oil jar 500 withstands on On one vertical beam 200；The template group junction corresponding position of two T ellbeam molds is provided with to be passed through for 500 push rod of demoulding oil jar Gap, during demoulding, the push rod of demoulding oil jar 500 passes through the gap and withstands in beam body, when the push rod of demoulding oil jar 500 When continuing elongation, template group is made to separate between template group and beam body by outside thrust, and then in jacking cylinder 300 Under the action of layback oil cylinder 302, make external mold panel far from beam body；Demoulding oil jar 500 also has the work of firm beam body simultaneously With the push rod of the demoulding oil jar 500 on beam body both sides is pushed up onto beam body simultaneously, and beam body two sides are kept away simultaneously by the identical power of size Exempt from beam body during demoulding to shake due to by two side draws.

Finally, it should be noted that all the embodiments in this specification are described in a progressive manner, each embodiment What is stressed is all differences from other embodiments, and same and similar part cross-reference is between each embodiment It can；The above various embodiments is only to illustrate the technical solution of the utility model, rather than its limitations；Although referring to aforementioned each implementation The utility model is described in detail in example, those skilled in the art should understand that: it still can be to aforementioned Technical solution documented by each embodiment is modified, or equivalent substitution of some or all of the technical features； And these are modified or replaceed, the model for various embodiments of the utility model technical solution that it does not separate the essence of the corresponding technical solution It encloses.

Claims (10)

1. a kind of tee girder mold, which is characterized in that two template groups including relative movement, after two template group moldings It is formed with the T shape die cavity for pouring molding；

At least one described template group can carry out automatic formwork erection or molding under driving assembly drive；

At least one described template group can carry out automatic demoulding under the driving component drive；

Each template group bottom is provided with the slide assemblies for driving the template group mobile in each station.

2. tee girder mold according to claim 1, which is characterized in that the template group includes bracket and external mold panel, institute Stating external mold panel includes edge of a wing panel and side panel, and the edge of a wing panel and the side panel are fixed on the bracket, described Bracket makes the edge of a wing panel and the side panel in the L shape stood upside down.

3. tee girder mold according to claim 2, which is characterized in that the driving component includes jacking component and layback Component, the jacking component can move up and down the template group, and the layback component can be such that described template group or so moves It is dynamic.

4. tee girder mold according to claim 3, which is characterized in that the driving component further includes support panel, described Support panel can move on the slide assemblies, and the jacking component is mounted on the support panel, the layback portion Part is connect with the support panel.

5. tee girder mold according to claim 3, which is characterized in that the bracket is mounted on the jacking component, institute Layback component is stated to be mounted on the slide assemblies.

6. tee girder mold according to claim 2, which is characterized in that be equipped with regulating device on the bracket, can make The height of the bracket changes.

7. tee girder mold according to claim 1, which is characterized in that be equipped with fixed dress between two template groups It sets, the fixed device moves two template groups no longer after molding.

8. tee girder mold according to claim 1, which is characterized in that the slide assemblies are equipped with driving device and system Dynamic device, can make the slide assemblies automatic moving and no longer move after reaching corresponding position.

9. a kind of tee girder module system, which is characterized in that the tee girder mold including any one of multiple claim 1-8, The setting of multiple tee girder mold intervals, multiple tee girder molds are arranged on guide rail, the template group bottom it is described Slide assemblies and the guide rail are slidably connected or roll connection.

10. tee girder module system according to claim 9, which is characterized in that installed between two tee girder molds There are demolded parts, the demolded parts can withstand in tee girder beam body across the gap two tee girder molds, make The template group can be detached from the beam body.