CN209380249U - A kind of gear riveting axis full automatic assembly machine - Google Patents
A kind of gear riveting axis full automatic assembly machine Download PDFInfo
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- CN209380249U CN209380249U CN201822264787.9U CN201822264787U CN209380249U CN 209380249 U CN209380249 U CN 209380249U CN 201822264787 U CN201822264787 U CN 201822264787U CN 209380249 U CN209380249 U CN 209380249U
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Abstract
The utility model belongs to machinery equipment field, a kind of gear riveting axis full automatic assembly machine is disclosed, including workbench and the first feeding unit being sequentially arranged in the workbench circumferential direction by assembly process, the second feeding unit, the first riveting mechanism, the second riveting mechanism, discharging mechanism and the industrial control system run for controlling foregoing sequence；Wherein, the workbench includes index dial and multiple station for being circumferentially arranged successively along the index dial, each station includes upper plate, lower plate, support platform, assembly section and guide hole, the upper plate is connected with the lower plate by four guide posts, spring is equipped on each guide post, the assembly section is located at the upper face.High production efficiency, assembling speed is fast, and productive temp reaches 1 per second, and qualification rate is high, saves human cost, and multiple devices only need to be equipped with people management.
Description
Technical field
The utility model relates to field of machinery automation more particularly to a kind of gear riveting axis full automatic assembly machines.
Background technique
The assembly of wheel or gear etc. and axis usually requires to realize using mechanical riveting, in former technology, using manually by axis with
After wheel prepackage, it is placed on machine position to be pressed, it is then artificial to take out, complete an assembly.Low efficiency, qualification rate is low, and
Human cost is high.
Utility model content
The utility model aims to solve the problem that the above problem, provides a kind of gear riveting axis full automatic assembly machine, excellent by technique
Change and structure designs, realizes full-automatic assembly.
For this purpose, the utility model uses following technical scheme:
A kind of gear riveting axis full automatic assembly machine, which is characterized in that be sequentially arranged in including workbench and by assembly process
The first feeding unit, the second feeding unit in the workbench circumferential direction, the first riveting mechanism, the second riveting mechanism, discharging mechanism
With the industrial control system for controlling aforementioned each process operation；
Wherein, the workbench includes index dial and multiple station for being circumferentially arranged successively along the index dial, each described
Station includes that upper plate, lower plate, support platform, assembly section and guide hole, the upper plate and the lower plate are connected by four guide posts, is each led
Spring is equipped on column, the assembly section is located at the upper face；
First feeding unit includes the first feeding handgrip and feeding sliding block, and the first feeding handgrip is by from feeding sliding block
Upper grip axes are placed in the assembly section that the station is equipped with；
Second feeding unit includes the second feeding handgrip and feeding track, and the second feeding handgrip is by from the feeding
Gear is grabbed on track is placed in the aforementioned assembly section for having placed axis；
First riveting mechanism and the second riveting mechanism include two guide rods and pressing formed punch, first riveting mechanism
It is respectively used to carrying out the above-mentioned gear for being placed in assembly section, axis into firsts and seconds pressure riveted with the second riveting mechanism；
The discharging mechanism is located at discharge end, including third feeding handgrip, the wheel of the riveted for that will be located at assembly section
Axis taking-up is sent to rewinding channel.
Further, the feeding sliding block is equipped with holding holes and flipping block, when feeding sliding block obtains axis simultaneously by holding holes
When sliding into feeding position, the flipping block is opened so that the axis is exposed for the first feeding handgrip and is grabbed.
Further, first feeding unit include the first vibrating disk, the first vibrating disk include material path and be located at material path
On correcting notch, the correcting notch permits compliance with the positive axis of assembly by sifting out inversion axis.
Further, first feeding unit includes the first sliding block connecting with the first feeding handgrip and first cunning
First Z-direction sliding rail of block cooperation, the second sliding block connecting with the first Z-direction sliding rail are slided with the first Y-direction that second sliding block cooperates
Rail and the feeding sliding rail cooperated with feeding sliding block；The outlet end of the material path is located on the feeding sliding rail.
Further, second feeding unit includes that the third sliding block connecting with the second feeding handgrip and the third are sliding
Second Z-direction sliding rail of block cooperation is connected to Four-slider with the second Z-direction sliding rail, is sliding with the second Y-direction of Four-slider cooperation
Rail.
Further, second feeding unit includes the second vibrating disk, and second vibrating disk is sequentially single defeated by gear
It send to feeding track, the end of the feeding track is located at the second feeding handgrip side.
Further, first riveting mechanism and the second riveting mechanism are equipped with top tight structure, riveting assembly section
When the gear of placement, axis, for holding out against the lower plate of station.
Further, the discharging mechanism includes liftout attachment, wherein the liftout attachment include knock-pin and with the top
First cylinder of rod connection, the third feeding handgrip include permanent magnet and the second cylinder for connecting with the permanent magnet；Work as riveting
After workpiece after pressure is with station to the discharging mechanism position, the knock-pin upwards will by the first cylinder movement, the first cylinder
Workpiece is ejected to permanent magnet and is drawn, and the second cylinder movement ejects workpiece to discharging channel.
The utility model has the following beneficial effects:
1. it is reasonable in design, it realizes the Automated assembly of wheel shaft, and equipment overall volume is smaller, occupies plant area
It is small.
2. high production efficiency, assembling speed is fast, and productive temp reaches 1 per second, and qualification rate is high, saves human cost, more
Platform equipment only needs to be equipped with people management.
Detailed description of the invention
Fig. 1 is a kind of gear riveting axis full automatic assembly machine overall structure diagram of the utility model；
Fig. 2 is a kind of station schematic diagram of gear riveting axis full automatic assembly machine of the utility model；
Fig. 3 is a kind of the first feeding unit schematic diagram of gear riveting axis full automatic assembly machine of the utility model；
Fig. 4 is a kind of partial structural diagram of gear riveting axis full automatic assembly machine of the utility model；
Fig. 5 is a kind of the second feeding unit schematic diagram of gear riveting axis full automatic assembly machine of the utility model；
Fig. 6 is a kind of the first riveting mechanism schematic diagram of gear riveting axis full automatic assembly machine of the utility model；
Fig. 7 is a kind of discharging structure partial structural diagram of gear riveting axis full automatic assembly machine of the utility model；
Fig. 8 is a kind of liftout attachment schematic diagram of the discharging mechanism of gear riveting axis full automatic assembly machine of the utility model.
Diagram:
1- workbench
11- tapping channel；
2- index dial
21- station；211- upper plate；212- lower plate；The assembly section 213-；214- supports platform；215- guide hole；
The first feeding unit of 3-
The first vibrating disk of 30-；31- the first feeding handgrip；32- feeding sliding block；33- feeding sliding rail；The first sliding block of 34-；
35- the first Z-direction sliding rail;The second sliding block of 36-；37- the first Y-direction sliding rail；38- material path；39- correcting notch；
The second feeding unit of 4-
The second vibrating disk of 40-；41- the second feeding handgrip；42- feeding track；43- third sliding block；
44- the second Z-direction sliding rail；45- Four-slider；46- the second Y-direction sliding rail；
The first riveting mechanism of 5-
51- guide rod；52- presses formed punch；53- top tight structure；
The second riveting mechanism of 6-
7- discharging mechanism
71- third feeding handgrip；711- permanent magnet；The second cylinder of 712-；72- liftout attachment；721- knock-pin；722-
One cylinder；
01- axis；02- gear；03- cylinder.
Specific embodiment
The embodiments of the present invention are described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning
Same or similar element or element with the same or similar functions are indicated to same or similar label eventually.Below by ginseng
The embodiment for examining attached drawing description is exemplary, and is only used for explaining the utility model, and should not be understood as to the utility model
Limitation.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width
Degree ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " suitable
The orientation or positional relationship of the instructions such as hour hands ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " is orientation based on the figure
Or positional relationship, be merely for convenience of describing the present invention and simplifying the description, rather than the device of indication or suggestion meaning or
Element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as the limit to the utility model
System.In addition, defining " first ", the feature of " second " can explicitly or implicitly include one or more of the features.
In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
The concrete meaning of language in the present invention.
Embodiment 1
If feeding direction be Y-direction, vertically perpendicular to feeding direction be Z-direction, horizontal vertical in feeding direction be X to.
As shown in Fig. 1~8, a kind of gear riveting axis full automatic assembly machine, including workbench 1 and successively set by assembly process
In in 1 circumferential direction of workbench the first feeding unit 3, the second feeding unit 4, the first riveting mechanism 5, the second riveting mechanism 6, go out
Material mechanism 7 and the industrial control system (not shown) run for controlling foregoing sequence；
Wherein, workbench 1 includes index dial 2 and the multiple station 21 being circumferentially arranged successively along the index dial 2, each station
21 include upper plate 211, lower plate 212, assembly section 213, support platform 214 and guide hole 215, and upper plate 211 and lower plate 212 pass through four guide posts
(not shown) connects, and is equipped with spring (not shown) on each guide post, assembly section 213 is located on upper plate 211.
First feeding unit 3 includes the first feeding handgrip 31 and feeding sliding block 32, and the first feeding handgrip 31 is by from feeding
Grip axes 01 are placed in the assembly section 213 that station 21 is equipped on sliding block 32.
Second feeding unit 4 includes the second feeding handgrip 41 and feeding track 42, and the second feeding handgrip 41 is by from feeding
Gear 02 is grabbed on track 42 is placed in the aforementioned assembly section 213 for having placed axis 01.
First riveting mechanism 5 and the second riveting mechanism 6 include two guide rods 51 and pressing formed punch 52, press formed punch 52
Between two guide rods 51, and it is corresponding with the assembly section 213；First riveting mechanism 5 and the second riveting mechanism 6 are used respectively
In by the above-mentioned gear for being placed in assembly section, axis (01,02) carry out firsts and seconds press riveted.
Discharging mechanism 7 is located at discharge end, including third feeding handgrip 71, for that will be located at the riveted of assembly section 213
Gear shaft taking-up is sent to rewinding channel 11.
Working principle: the assembly section 213 in station 2 is gone to the first feeding unit 3 by the rotation of index dial 2, by this first
Feeding handgrip 31 and feeding sliding block 32 cooperate, and axis 01 is placed on assembly section 213；Index dial 2 is rotated once again to the second conveyer
Structure 4 grabs gear 02 by the second feeding handgrip 41 of the mechanism from feeding track 42 and is placed on axis 01, and gear 02
Centre bore match with axis 01；Index dial 2 is rotated once again to the first riveting mechanism 5, two guide rod 51 is inserted into station
Two guide holes 215 in, the first riveting mechanism 5 is downwardly applied to pressure using pressing formed punch 52 and makes the tooth positioned at assembly section 213
Wheel 02 and axis 01 realize level-one riveting；Then index dial 2 goes to 6 position of the second riveting mechanism once again, with aforementioned first riveter
5 process of structure is consistent, realizes a riveting again；When riveting, in order to overcome the impact to upper plate 211, upper plate 211 is in four guide posts
On compressed and moved down with four springs；To discharging mechanism 7, discharging mechanism 7 passes through third feeding for the last rotation of index dial 2
The workpiece assembled is taken out from station 21 and is sent to discharging channel 11 by handgrip 71, and process ends here.Index dial is once again
It moves in circles, is not repeated.
Among the above, it is controlled by industrial control system, realizes that station runs without interruption, whole-course automation is high-efficient, can reach
1 workpiece assembly per second, and qualification rate is high, almost up to 100%.
As shown in Figure 3, Figure 4, in order to which conveying is put just, the first feeding unit 3 includes the first vibrating disk 30, the first vibrating disk 30
Correcting notch 39 including material path 38 and in material path, the positive axis that correcting notch 39 permits compliance with assembly are anti-by sifting out
To axis；The outlet end of material path 38 is located on the sliding rail of feeding sliding block 32.Due in the present embodiment, axis 01 has stub end and small
Head end, correcting notch 39 is big, wider using stub end quality, and small head end quality is small, the characteristics such as relatively narrow, and correcting notch 39 is arranged
Size be just less than stub end and be greater than stub end, and the correcting notch 39 has downtrend groove body, when small head end passes through,
The correcting notch 39 can be entered and be discharged to downwards in vibrating disk, stub end passes through in the case where vibrating disc vibration.It is further
Ground in order to realize that feeding automates, the first feeding unit 3 include the first sliding block 34 connect with the first feeding handgrip 31 and this
First Z-direction sliding rail 35 of one sliding block 34 cooperation, the second sliding block 36 being connect with the first Z-direction sliding rail 35 and second sliding block 36
First Y-direction sliding rail 37 of cooperation and the feeding sliding rail 33 cooperated with feeding sliding block 32.
Further, in the present embodiment, feeding sliding block 33 is equipped with flipping block 331 and on the flipping block 331
Holding holes 332, when feeding sliding block 33 by holding holes 332 obtains axis 01 and when sliding into feeding position, flipping block 331 open with
The axis 01 is exposed for the first feeding handgrip 31 to grab.
Similarly, the second feeding unit 4 includes the second vibrating disk 40, which is sequentially individually delivered to gear
The end of feeding track 42, the feeding track 42 is located at 41 side of the second feeding handgrip.Further, the second conveyer
Structure 4 include the third sliding block 43 being connect with the second feeding handgrip 41, with the third sliding block 43 cooperation the second Z-direction sliding rail 44, with
The Four-slider 45 of the second Z-direction sliding rail 44 connection, the second Y-direction sliding rail 46 with the Four-slider 45 cooperation.
In the present embodiment, the first riveting mechanism 5 and the second riveting mechanism 6 are equipped with top tight structure 53, assemble in riveting
When gear that area has been placed, axis, for holding out against the lower plate 211 of station 21, prevents index dial 2 disturbed, influence other station 21
Operation.
In the present embodiment, discharging mechanism 7 include liftout attachment 72, wherein liftout attachment 72 include knock-pin 721 and with
First cylinder 722 of the knock-pin 721 connection, third feeding handgrip 71 include permanent magnet 711 and connect with the permanent magnet 711
Second cylinder 712；After workpiece after riveting goes to 7 position of discharging mechanism with station 21, the movement of the first cylinder 722, the
Workpiece is ejected to permanent magnet 711 upwards and is drawn by one cylinder 722 by the knock-pin 721, the second cylinder 712 movement, by workpiece
It ejects to discharging channel 11.
Above-mentioned the first sliding block of driving, the second sliding block, third sliding block, Four-slider and feeding sliding block etc. are on respective sliding rail
Driving force is cylinder 03.
Above-mentioned indexing disc spins are relied on to be connected with a motor.
Technical principle of the utility model has been described above with reference to specific embodiments.These descriptions are intended merely to explain this reality
With novel principle, and it cannot be construed to the limitation to scope of protection of the utility model in any way.Based on the explanation herein,
Those skilled in the art, which does not need to pay for creative labor, can associate with other specific implementation modes of this utility model,
These modes are fallen within the protection scope of the utility model.
Claims (8)
1. a kind of gear riveting axis full automatic assembly machine, which is characterized in that be sequentially arranged in this including workbench and by assembly process
The first feeding unit, the second feeding unit, the first riveting mechanism, the second riveting mechanism, discharging mechanism in workbench circumferential direction and
For controlling the industrial control system of aforementioned each process operation；
Wherein, the workbench includes index dial and multiple station for being circumferentially arranged successively along the index dial, each station
It is connected including upper plate, lower plate, support platform, assembly section and guide hole, the upper plate and the lower plate by four guide posts, on each guide post
It is equipped with spring, the assembly section is located at the upper plate；
First feeding unit includes the first feeding handgrip and feeding sliding block, and the first feeding handgrip from feeding sliding block by grabbing
Axis is taken to be placed in the assembly section that the station is equipped with；
Second feeding unit includes the second feeding handgrip and feeding track, and the second feeding handgrip is by from the feeding track
Upper crawl gear is placed in the assembly section for having placed axis；
First riveting mechanism and the second riveting mechanism include two guide rods and pressing formed punch, first riveting mechanism and the
Two riveting mechanisms are respectively used to carrying out the above-mentioned gear for being placed in assembly section, axis into firsts and seconds pressure riveted；
The discharging mechanism is located at discharge end, including third feeding handgrip, for taking the wheel shaft for being located at the riveted of assembly section
It is sent to rewinding channel out.
2. a kind of gear riveting axis full automatic assembly machine as described in claim 1, which is characterized in that the feeding sliding block is equipped with folder
Hole and flipping block are held, when feeding sliding block obtains axis and slide into feeding position by holding holes, the flipping block is opened to incite somebody to action
The axis is exposed for the first feeding handgrip crawl.
3. a kind of gear riveting axis full automatic assembly machine as claimed in claim 2, which is characterized in that the first feeding unit packet
The first vibrating disk is included, the first vibrating disk includes material path and the correcting notch in material path, and the correcting notch permits compliance with dress
The positive axis matched is by sifting out inversion axis.
4. a kind of gear riveting axis full automatic assembly machine as claimed in claim 3, which is characterized in that the first feeding unit packet
Include the first sliding block connecting with the first feeding handgrip, the first Z-direction sliding rail and the first Z-direction sliding rail with first sliding block cooperation
Second sliding block of connection, the feeding sliding rail with the first Y-direction sliding rail of second sliding block cooperation and with the cooperation of feeding sliding block；The material
The outlet end in road is located on the feeding sliding rail.
5. a kind of gear riveting axis full automatic assembly machine as claimed in claim 4, which is characterized in that the second feeding unit packet
Include the third sliding block connecting with the second feeding handgrip, the second Z-direction sliding rail and the second Z-direction sliding rail with third sliding block cooperation
It is connected to Four-slider, the second Y-direction sliding rail with Four-slider cooperation.
6. a kind of gear riveting axis full automatic assembly machine as claimed in claim 5, which is characterized in that the second feeding unit packet
The second vibrating disk is included, which is sequentially individually delivered to feeding track for gear, and the end of the feeding track is located at institute
State the second feeding handgrip side.
7. a kind of gear riveting axis full automatic assembly machine as claimed in claim 6, which is characterized in that first riveting mechanism and
Second riveting mechanism is equipped with top tight structure, when the gear placed in riveting assembly section, axis, for holding out against the lower plate of station.
8. a kind of gear riveting axis full automatic assembly machine as claimed in claim 7, which is characterized in that the discharging mechanism includes top
Device out, wherein the liftout attachment includes knock-pin and the first cylinder for connecting with the knock-pin, the third feeding handgrip
Including permanent magnet and the second cylinder being connect with the permanent magnet；Workpiece after riveting is with station to the discharging mechanism position
Afterwards, workpiece is ejected to permanent magnet upwards and is drawn by the first cylinder movement, the first cylinder by the knock-pin, and the second cylinder movement will
Workpiece is ejected to discharging channel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822264787.9U CN209380249U (en) | 2018-12-31 | 2018-12-31 | A kind of gear riveting axis full automatic assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822264787.9U CN209380249U (en) | 2018-12-31 | 2018-12-31 | A kind of gear riveting axis full automatic assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209380249U true CN209380249U (en) | 2019-09-13 |
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ID=67863058
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822264787.9U Active CN209380249U (en) | 2018-12-31 | 2018-12-31 | A kind of gear riveting axis full automatic assembly machine |
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| Country | Link |
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| CN (1) | CN209380249U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109465640A (en) * | 2018-12-31 | 2019-03-15 | 宁波九菱电机有限公司 | A kind of gear riveting axis full automatic assembly machine |
| CN111015148A (en) * | 2019-11-07 | 2020-04-17 | 武汉思凯精冲模具有限责任公司 | Automatic riveting, assembling and detecting system for connecting plate of windscreen wiper transmission assembly and step pin |
-
2018
- 2018-12-31 CN CN201822264787.9U patent/CN209380249U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109465640A (en) * | 2018-12-31 | 2019-03-15 | 宁波九菱电机有限公司 | A kind of gear riveting axis full automatic assembly machine |
| CN111015148A (en) * | 2019-11-07 | 2020-04-17 | 武汉思凯精冲模具有限责任公司 | Automatic riveting, assembling and detecting system for connecting plate of windscreen wiper transmission assembly and step pin |
| CN111015148B (en) * | 2019-11-07 | 2021-05-18 | 武汉思凯精冲模具有限责任公司 | Automatic riveting, assembling and detecting system for connecting plate of windscreen wiper transmission assembly and step pin |
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