CN209364975U - A kind of precast concrete member production line - Google Patents

Abstract

The utility model discloses a kind of precast concrete member production lines, comprising: feeding mechanism, material-feeding mechanism, vibrates and conveying mechanism, mold loader mechanism, component output mechanism at hopper elevating mechanism；The feeding mechanism and material-feeding mechanism are respectively arranged at the opposite sides of the hopper elevating mechanism, described to vibrate and conveying mechanism is set to the lower section of the material-feeding mechanism, the mold loader mechanism and component output mechanism are respectively arranged at described vibrate and the input terminal and output end of conveying mechanism.The feeding mechanism for containing concrete material moves to lifting position, rise through hopper elevating mechanism, and move to material-feeding mechanism, concrete material is unloaded to the cloth bucket for being packed into material-feeding mechanism, by cloth bucket by concrete material cloth to vibrate and conveying mechanism on mold in, after vibrating so that cloth is uniform, by the communicated unit transportation of mold for containing component to component output mechanism.The utility model is rationally distributed, and occupied space is smaller, high production efficiency.

Description

A kind of precast concrete member production line

Technical field

The utility model relates to precast concrete production technical fields, and it is raw to particularly relate to a kind of precast concrete Producing line.

Background technique

Currently, in railway major project (roadbed, bridges and culverts, sleeper), railway appurtenant work, (bridge deck is attached, roadbed is attached Belong to), municipal track engineering, highway engineering, the field of engineering technology such as assembled architecture, precast concrete can be used, apply During work together by prefabricated component assembly, node processing is carried out, that is, can reach construction technical requirement.

Existing precast concrete production technology, the prefabricated components negligible amounts produced in the unit time, production effect Rate is lower, and it is big to occupy production site.

Utility model content

In view of this, the purpose of this utility model is that propose a kind of precast concrete member production line, it is rationally distributed, it accounts for It is smaller with space, high production efficiency.

Based on a kind of above-mentioned purpose precast concrete member production line provided by the utility model, comprising:

Feeding mechanism, hopper elevating mechanism, material-feeding mechanism, vibrate and conveying mechanism, mold loader mechanism, component output machine Structure；

The feeding mechanism and material-feeding mechanism are respectively arranged at the opposite sides of the hopper elevating mechanism, it is described vibrate and Conveying mechanism is set to the lower section of the material-feeding mechanism, and the mold loader mechanism and component output mechanism are respectively arranged at described It vibrates and the input terminal and output end of conveying mechanism.

Optionally, the feeding mechanism includes pan feeding bracket, pan feeding delivery track, material bin, feed drive unit；It is described The pan feeding delivery track is arranged in pan feeding cradle top, and the material bin is arranged on the pan feeding delivery track；The conveying is driven Moving cell includes driving part, power offer unit, and the power provides the power output end of unit and the driving part connects It connects, along the pan feeding delivery track, the driving part is respectively set in the front and rear sides of the material bin, is provided by the power The driving of unit, the driving part drive the material bin to move between charging position and lifting position.

Optionally, the hopper elevating mechanism is set to the lifting position, and the hopper elevating mechanism includes lifting branch Frame, elevation driving unit, setting is for lifting the lift bracket of the material bin lifting, the lifting drive on the lifting support The output end of moving cell is connected with lift bracket, and photoelectric sensor is arranged in the desired height position on the lifting support.

Optionally, the material-feeding mechanism includes cloth bracket, cloth delivery track, at least one cloth bucket, the cloth The cloth delivery track is arranged in cantilever tip, and setting is for setting up the branch of at least one cloth bucket on the cloth bracket Support；The material bin rises to the desired height position by the lift bracket, is provided the driving of unit by the power, The driving part drives the material bin to move along the cloth delivery track.

Optionally, described to vibrate and conveying mechanism includes shake table, transmission unit, vibrate unit, it is set on the shake table The transmission unit is set, the unit that vibrates described in the position setting of the cloth bucket is corresponded on the shake table.

Optionally, the transmission unit includes delivery roller, conveyer belt, driving wheel, transmission driving unit, the shake table On along component outbound course, several delivery rollers are set, the output end of the transmission driving unit passes through the driving wheel, transmission Band drives each delivery roller rotation.

Optionally, the unit that vibrates includes support base, support spring, multiple supporting plates that vibrate；The support base passes through branch Vibrate supporting plate described in support spring supporting, and position corresponding with the cloth bucket is arranged for containing concrete on the transmission unit The branch of vibrating is respectively set below the mold in the corresponding delivery roller in the mold of material two-by-two between delivery roller Plate.

Optionally, the mold loader mechanism includes that mold loads bracket, mold support carriages, mold rising driving list Member；The mold, which loads, is arranged at least two mold support carriages on bracket, the mold loads cantilever tip and institute is arranged It states mold and rises driving unit, the power output end that the mold rises driving unit passes through the first connecting rope and the mold branch Bracketing frame is connected, and the mold support carriages protrude from the mold and load bracket.

Optionally, the component output mechanism includes component output bracket, frame supports bracket, component rising driving list Member；At least two component Support brackets are set on the component output bracket, and institute is arranged in component output bracket top It states component and rises driving unit, the power output end that the component rises driving unit passes through the second connecting rope and the component branch Bracketing frame is connected.

Optionally, guided way is respectively set above the both ends of the delivery roller.

From the above it can be seen that precast concrete member production line provided by the utility model, contains concrete material Feeding mechanism move to lifting position, rise through hopper elevating mechanism, and move to material-feeding mechanism, concrete material unloaded into loading In the cloth bucket of material-feeding mechanism, by cloth bucket by concrete material cloth to vibrate and conveying mechanism on mold in, by vibrating So that after cloth is uniform, by the communicated unit transportation of mold for containing component to component output mechanism.The utility model layout is closed Reason, occupied space is smaller, high production efficiency, can produce different concrete components by configuring different molds, is applicable in model It encloses extensively.

Detailed description of the invention

In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor Under, it is also possible to obtain other drawings based on these drawings.

Fig. 1 is the overall structure diagram of the utility model embodiment；

Fig. 2 is the feeding mechanism of the utility model embodiment, hopper elevating mechanism, material-feeding mechanism, vibrates and conveying mechanism Structure and positional diagram；

Fig. 3 is the structural schematic diagram of the hopper elevating mechanism of the utility model embodiment；

Fig. 4 is the material-feeding mechanism of the utility model embodiment and vibrates and the structure of conveying mechanism and positional relationship are illustrated Figure；

Fig. 5 is the structural schematic diagram of the unit that vibrates of the utility model embodiment；

Fig. 6 is the side structure schematic view of the mold loader mechanism of the utility model embodiment；

Fig. 7 is the positive structure diagram of the component output mechanism of the utility model embodiment；

Fig. 8 is the side structure schematic view of component output mechanism shown in Fig. 7.

Specific embodiment

For the purpose of this utility model, technical solution and advantage is more clearly understood, below in conjunction with specific embodiment, and Referring to attached drawing, the utility model is further described.

It should be noted that all statements for using " first " and " second " are for differentiation two in the embodiment of the present invention The non-equal entity of a same names or non-equal parameter, it is seen that " first " " second " only for the convenience of statement, does not answer It is interpreted as the restriction to the embodiment of the present invention, subsequent embodiment no longer illustrates this one by one.

Fig. 1 is the overall structure diagram of the utility model embodiment.As shown, provided by the embodiment of the utility model Precast concrete member production line, including feeding mechanism 10, hopper elevating mechanism 20, material-feeding mechanism 30, vibrate and conveying mechanism 40, mold loader mechanism 60, component output mechanism 50.The opposite sides of hopper elevating mechanism 20 be respectively set feeding mechanism 10 with Material-feeding mechanism 30, vibrates and conveying mechanism 40 is set to the lower section of material-feeding mechanism 30, and mold loader mechanism 60 and component export machine Structure 50, which is respectively arranged at, to vibrate and the both ends of conveying mechanism 40.

Fig. 2 is the feeding mechanism of the utility model embodiment, hopper elevating mechanism, material-feeding mechanism, vibrates and conveying mechanism Structure and positional diagram.As shown in Figs. 1-2, feeding mechanism 10 includes pan feeding bracket 11, pan feeding delivery track 12, enters Hopper 13, feed drive unit 14.Pan feeding delivery track 12 is set at the top of pan feeding bracket 11, is set on pan feeding delivery track 12 Hopper 13.Feed drive unit 14 includes connecting rod 141, pulley 142, power offer unit 143, and 141 both ends of connecting rod are separately connected Pulley 142, the power output shaft that power provides unit 143 are connect by driving wheel with connecting rod 141, and drive link 141 can be passed through Rotation band movable pulley 142 rotates.Along pan feeding delivery track 12, connecting rod 141 and phase is respectively set in the front and rear sides of material bin 13 The pulley 142 answered, power provide unit 143 and act, and band movable pulley 142 is rolled along pan feeding delivery track 12, so that material bin 13 It is moved between charging position A and lifting position B along pan feeding delivery track 12.

Stirring shaft assembly and sub-material shaft assembly, 13 lower end of material bin position corresponding with sub-material shaft assembly are equipped in material bin 13 Install the door that can be opened/close.Stirring shaft assembly includes agitating shaft, the stirring parts being staggered on agitating shaft, for solid Bearing block, motor for driving agitating shaft to rotate for determining agitating shaft etc..Sub-material shaft assembly includes mixing drum, sub-material axis, sub-material Helical blade on axis, motor for driving sub-material axis to rotate etc., mixing drum is protruded into sub-material axis side, and the other side is by bearing block Support, sub-material axle position is in agitating shaft lower section and perpendicular, the feeding inlet phase of the blanking channel and mixing drum of agitating shaft with agitating shaft Connection, agitating shaft fall into concrete at sub-material axis after mixing evenly, and helical blade rotation carries out concrete conveyance to door Cloth.

Fig. 3 is the structural schematic diagram of the hopper elevating mechanism of the utility model embodiment.As shown in Figure 1-3, hopper is gone up and down Mechanism 20 is set to lifting position B.Hopper elevating mechanism 20 include lifting support 21, lift bracket 22, elevation driving unit 23, Photoelectric sensor.Lifting support 21 is mutually permanently connected by multiple crossbeams with column, is arranged on lifting support 21 for holding in the palm The lift bracket 22 of 13 up and down of material bin is lifted, the output end of elevation driving unit 23 is connected with lift bracket 22, goes up and down Photoelectric sensor is arranged in desired height position on bracket 21.

After material bin 13 charges, power provides unit 143 and acts, and driving pulley 142 rolls, and material bin 13 is by charging Position A is moved to lifting position B, and lift bracket 22 holds material bin 13；Elevation driving unit 23 acts, and drives lift bracket 22 rise, and material bin 13 rises with lift bracket 22, move to desired height position when photoelectric sensor senses material bin 13 When, 23 stopping of elevation driving unit movement, material bin 13 stops rising, at this time the pulley 142 and material distributing machine of 13 two sides of material bin The cloth delivery track 32 of structure 30 is corresponding；Power provide unit 143 continues to act, driving pulley 142 roll, material bin 13 into Enter cloth delivery track 32, when material bin 13 is moved to along cloth delivery track 32 with 33 corresponding position of cloth bucket, pan feeding Bucket 13 opens door, and the concrete material in material bin 13 is discharged into cloth bucket 33；After discharging, power provides unit 143 and drives The dynamic movement of material bin 13 is back on lifting support 21, and elevation driving unit 23 acts, and driving lift bracket 22 declines, material bin 13 drop to lifting position B along lifting support 21, and power provides unit 143 and acts, and driving pulley 142 rolls, 13 edge of material bin Pan feeding delivery track 12 moves, and returns to charging position A.

In the utility model embodiment, in the motion process before 13 discharging of material bin, using stirring shaft assembly and divide Material shaft assembly is stirred the concrete material in it, to improve the uniformity of concrete material, promotes precast concrete Quality.

Fig. 4 is the material-feeding mechanism of the utility model embodiment and vibrates and the structure of conveying mechanism and positional relationship are illustrated Figure.As shown in Figs 1-4, material-feeding mechanism 30 includes cloth bracket 31, cloth delivery track 32, support frame 34, at least one cloth Bucket 33.Cloth delivery track 32 is arranged in 31 top of cloth bracket, is arranged on cloth bracket 31 for setting up at least one cloth bucket 33 support frame 34.Material bin 13 can be moved along cloth delivery track 32, extremely by the concrete material difference discharging in material bin 13 In at least one cloth bucket 33.The structure of cloth bucket 33 is similar to the structure of above-mentioned material bin 13, the difference is that, cloth bucket 33 lower sections are set there are two the door 331 that can be opened/close, and opening two doors 331 can be by the concrete material in cloth bucket 33 point Other cloth is into two molds 70.

It vibrates and conveying mechanism 40 is set to the lower section of cloth bucket 33.It vibrates and conveying mechanism 40 includes shake table 41, passes Send unit, vibrate unit 43.Transmission unit is set on shake table 41,33 two doors 331 of cloth bucket are corresponded on shake table 41 The unit 43 that vibrates is respectively set in position.Specifically:

Transmission unit includes delivery roller 42, conveyer belt, driving wheel, transmission driving unit, edge output side on shake table 41 Several delivery rollers 42 are set to C, the end of each delivery roller 42 and driving wheel connect conveyer belt, transmit the output of driving unit Axis is rotated by driving wheel, each delivery roller 42 of belt-driven, so that the mold 70 on delivery roller 42 is defeated along outbound course C It send.

Fig. 5 is the structural schematic diagram of the unit that vibrates of the utility model embodiment.As shown in Figs. 1-5, the unit 43 that vibrates packet Support base 431, support spring 432, multiple supporting plates 433 that vibrate are included, support base 431 supports branch of respectively vibrating by support spring 432 Plate 433.Two molds 70, two molds 70 are respectively set in the position that two doors 331 of cloth bucket 33 are corresponded on transmission unit In the corresponding delivery roller 42 in lower section, the supporting plate 433 that vibrates is respectively set between delivery roller 42 two-by-two.

Transmission unit is further divided into input terminal transmission subelement, vibrates and transmit subelement, output end transmission subelement Three parts, vibrating, to transmit subelement further include idler wheel elevation driving unit, and empty mold is entered by input terminal transmission subelement, It moves to vibrate and transmits subunit position, by the driving of idler wheel elevation driving unit, vibrate and transmit subelement entire lowering, vibrate 433 support mode of supporting plate, the side Bian Zhendong cloth, after cloth, the driving of idler wheel elevation driving unit is vibrated, and to transmit subelement whole Body rises, so that input terminal transmits subelement, vibrates and transmit subelement, output end transmission subelement a horizontal position, contains The mold of concrete material is filled by output end transmission subelement output.

In the utility model embodiment, along outbound course C, guiding is respectively set above the both ends of several delivery rollers 42 Rail, so that the mold along the splendid attire component of outbound course C output is smoothly exported along guided way to component output mechanism 50.

Fig. 6 is the side structure schematic view of the mold loader mechanism of the utility model embodiment.As shown, mold loads Mechanism 60 is set to the input terminal of transmission unit, for placing empty mold.Mold loader mechanism 60 includes that mold loads bracket 61, mold support carriages 62, mold rise driving unit 63.Mold, which loads, is arranged mold support carriages 62, mold on bracket 61 It loads 61 top of bracket setting mold and rises driving unit 63, the power output end that mold rises driving unit 63 connects by first It connects steel cable 64 to be connected with mold support carriages 62, mold support carriages 62 protrude from mold and load bracket 61, prevent empty mould Tool is fallen.

Fig. 7 is the positive structure diagram of the component output mechanism of the utility model embodiment, and Fig. 8 is component shown in Fig. 7 The side structure schematic view of output mechanism.As shown, component output mechanism 50 is set to the output end of transmission unit.Component is defeated Mechanism 50 includes component output bracket 51 out, and component Support bracket 52, component rise driving unit 53.On component output bracket 51 Component Support bracket 52 is set, and 51 top of component output bracket is arranged component and rises driving unit 53, and component rises driving unit 53 power output end is connected by the second connection steel cable 54 with component Support bracket 52.

Component output bracket 51 is mutually permanently connected by multiple columns with crossbeam, be arranged on component output bracket 51 to Few two component Support brackets 52, the output shaft that component rises driving unit 53 pass through the second connection steel cable 54 and at least two respectively A component Support bracket 52 connects, and is risen the driving of driving unit 53 by component, component Support bracket 52 can be along column up-down.Such as Shown in Fig. 6-8, mold loader mechanism 60 is similar with the structure of component output mechanism 50, the difference is that mold support carriages 62 It protrudes from mold and loads bracket 61, component Support bracket 52 does not protrude from component output bracket 51.

Mold loader mechanism 60 can place at least two empty molds, and in production process, one of empty mold is from biography The input terminal transmission subelement for sending the input terminal of unit to enter transmission unit, communicated idler wheel 42 are transmitted along outbound course C, and second The mold of a sky loads bracket 61 along mold and drops to position corresponding with transmission unit, subsequently into transmission unit, two skies Mold it is communicated move to position corresponding with 33 two doors 331 of cloth bucket, the concrete material in cloth bucket 33 is fallen respectively Enter in two empty molds, after cloth, the unit 43 that vibrated of the concrete material in mold vibrates uniformly；Later, component is contained Two molds exported through output end transmission subelement along outbound course C, one of mold is delivered to component output bracket 51 A component Support bracket 52 on after, component rise driving unit 53 drive the component Support bracket 52 rise, second The communicated idler wheel 42 of mold is delivered on second Support bracket 52 along outbound course C.

In this way, the precast concrete using the utility model produces production line, on the one hand, a cloth bucket 33 can be same When clothes are carried out to two molds, two cloth buckets 33 can carry out clothes to four molds simultaneously, that is, at the same can produce four it is mixed Solidifying soil component；On the other hand, two vibrate and mold loader mechanism 60 is respectively set in the input terminal of conveying mechanism 40 and output end With component output mechanism 50, in production process, two empty molds enter transmission unit by input terminal on mold loader mechanism 60, After cloth, end of vibrating, the mold for containing component is exported to component output mechanism 60, and rationally distributed, production procedure is smooth, energy Production efficiency is enough substantially improved.

In the utility model embodiment, the structure of mold 70 without limitation, can according to required prefabricated concrete component into Row configuration, it is applied widely.

In the utility model embodiment, the power provides unit 143, elevation driving unit 23, transmission driving unit, branch It is dynamic that plate elevation driving unit, component rising driving unit 53, mold rising driving unit 63 etc. can be motor, hydraulic device etc. Force driving device, can considering cost, setting position etc. conditions configured.

It should be understood by those ordinary skilled in the art that: the discussion of any of the above embodiment is exemplary only, not It is intended to imply that the scope of the present disclosure (including claim) is limited to these examples；Under the thinking of the utility model, the above reality Applying can also be combined between the technical characteristic in example or different embodiments, and there are the utility model as described above Many other variations of different aspect, for simplicity, they are not provided in details.Therefore, all spirit in the utility model Within principle, any omission, modification, equivalent replacement, improvement for being made etc. should be included in the protection scope of the utility model Within.

Claims (10)

1. a kind of precast concrete member production line characterized by comprising

Feeding mechanism, material-feeding mechanism, vibrates and conveying mechanism, mold loader mechanism, component output mechanism at hopper elevating mechanism；

The feeding mechanism and material-feeding mechanism are respectively arranged at the opposite sides of the hopper elevating mechanism, described to vibrate and convey Mechanism is set to the lower section of the material-feeding mechanism, and the mold loader mechanism is respectively arranged at described vibrate with component output mechanism And the input terminal and output end of conveying mechanism.

2. precast concrete member production line according to claim 1, which is characterized in that the feeding mechanism includes pan feeding Bracket, pan feeding delivery track, material bin, feed drive unit；The pan feeding delivery track, institute is arranged in the pan feeding cradle top It states and the material bin is set on pan feeding delivery track；The feed drive unit include driving part, power provide unit, it is described The power output end that power provides unit is connect with the driving part, before the pan feeding delivery track, the material bin The driving part is respectively set in two sides afterwards, is provided the driving of unit by the power, the driving part drives the pan feeding Bucket moves between charging position and lifting position.

3. precast concrete member production line according to claim 2, which is characterized in that the hopper elevating mechanism setting In the lifting position, the hopper elevating mechanism includes lifting support, elevation driving unit, is arranged on the lifting support and uses In the lift bracket for lifting the material bin lifting, the output end of the elevation driving unit is connected with lift bracket, described Photoelectric sensor is arranged in desired height position on lifting support.

4. precast concrete member production line according to claim 3, which is characterized in that the material-feeding mechanism includes cloth The cloth delivery track, the cloth is arranged in bracket, cloth delivery track, at least one cloth bucket, the cloth cantilever tip Setting is for setting up the support frame of at least one cloth bucket on material bracket；The material bin is risen to by the lift bracket The desired height position is provided the driving of unit by the power, and the driving part drives the material bin along the cloth Expect that delivery track is mobile.

5. precast concrete member production line according to claim 4, which is characterized in that described to vibrate and conveying mechanism packet Include that shake table, transmission unit, vibrate unit, the transmission unit be set on the shake table, it is corresponding on the shake table described in Vibrate unit described in the position setting of cloth bucket.

6. precast concrete member production line according to claim 5, which is characterized in that the transmission unit includes transmission Idler wheel, conveyer belt, driving wheel, transmission driving unit, are arranged several delivery rollers, institute along component outbound course on the shake table The output end for stating transmission driving unit is rotated by the driving wheel, each delivery roller of belt-driven.

7. precast concrete member production line according to claim 6, which is characterized in that the unit that vibrates includes support Seat, support spring, multiple supporting plates that vibrate；The support base passes through the supporting plate that vibrates described in support spring support, the transmission unit The mold for containing concrete material, the corresponding transmission below the mold is arranged in upper position corresponding with the cloth bucket In idler wheel, the supporting plate that vibrates is respectively set between delivery roller two-by-two.

8. precast concrete member production line according to claim 7, which is characterized in that the mold loader mechanism includes Mold loads bracket, mold support carriages, mold and rises driving unit；The mold loads on bracket described in setting at least two Mold support carriages, the mold load cantilever tip and the mold rising driving unit are arranged, and it is single that the mold rises driving The power output end of member is connected by the first connecting rope with the mold support carriages, and the mold support carriages protrude from institute It states mold and loads bracket.

9. precast concrete member production line according to claim 8, which is characterized in that the component output mechanism includes Component output bracket, frame supports bracket, component rise driving unit；On the component output bracket described in setting at least two Component Support bracket, component output bracket top are arranged the component and rise driving unit, and it is single that the component rises driving The power output end of member is connected by the second connecting rope with the component Support bracket.

10. precast concrete member production line according to claim 6, which is characterized in that the both ends of the delivery roller Guided way is respectively set in top.