CN209321425U - More stock boards sort subpackage robot - Google Patents
More stock boards sort subpackage robot Download PDFInfo
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- CN209321425U CN209321425U CN201821684525.1U CN201821684525U CN209321425U CN 209321425 U CN209321425 U CN 209321425U CN 201821684525 U CN201821684525 U CN 201821684525U CN 209321425 U CN209321425 U CN 209321425U
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- plate
- subpackage
- pipeline
- robot
- main conveyor
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Abstract
It has furniture made to order sheet conveying system the utility model relates to one kind, especially more stock boards sort subpackage robot.The plate feature that the sorting subpackage robot is read according to characteristic information reading unit classifies to plate and generates packing instruction, and according to the resulting conveying for being packaged instruction control conveying mechanism and mechanism for sorting combination realization plate or caching, separate room or more than one piece same size plate are transported to main conveyor line clearing end to be packaged, package information reading unit is in main conveyor line clearing end and reads plate characteristic information and is packaged completion information back to control module record.More stock boards sorting subpackage robot and method for sorting of the utility model by subpackage in the process of running to plate, cache and transfer processing, make to complete the processing of the subpackage to the plate of plurality of specifications in plate continuous conveying process, the continuity of plate conveying is good, the working efficiency of production line is improved, and the space rate in rear on-carriage or storing process can be improved by the reasonable subpackage of specification and transfer efficiency.
Description
Technical field
It has furniture made to order sheet conveying system the utility model relates to one kind, especially more stock boards sort subpackage robot
System and method for sorting.
Background technique
With the development of modern processing industry and information technology, having furniture made to order, it is more next to have obtained in present household class product
More extensive use, first designer is according to the size and design of curstomer's site headed by the existing general customization process having furniture made to order
Form determines final design pattern, then sends distal end factory for final design pattern, distal end factory is according to final design sample
Formula is divided into the plate of various specifications, and sends panel production line for the specification of various plates, and panel production line is according to various
After the processing such as the specification of plate cuts raw material plate, bound edge, mark, packing is transported to by pipeline and is packaged, so
Entrucking, which is crossed, afterwards is sent to user scene by logistics and installs.
Often there are two types of conveying and packing manners after completing the process for existing plate, and one is pass through same pipeline
Different plate is conveyed, different plate is packaged in inside a package when being packaged and is transported, this next package of state
Longer wider plate is generally placed on lower section due to different in size by the plate of the inside, and shorter relatively narrow plate is placed on top,
It is packaged entrucking after heap is good step by step, but it is one non-planar that the package bottom that is packed into of this mode, which is a plane, top,
A stable load plane cannot be formed above package in entrucking, package amount when due to entrucking is larger, the packet of this form
The stability for being unfavorable for stacking in compartment is included, the package that upper layer is stacked is easy to topple in vehicle;Another way is
The plate of equivalent specifications is packaged in a package, the plate of different size is separately packaged, but for the family of same user
For tool, big plate, middle plate, platelet quantity be clearly it is inconsistent, cause the length, width and height of each package inconsistent, in compartment
Inside it is unfavorable for effective use and the reasonable placement of cabin space.In addition, when carrying out plate cutting, in order to improve the benefit of plate
With rate, the large, medium and small not grade of muti-piece will be cut into according to required size on the raw material plate of one piece of large area generally by calculating
Plate, rather than one piece of raw material plate is completely used for cutting big plate or one piece of raw material plate is completely used for other plates of cutting equivalent specifications
Material.Whole sheet fabrications that latter packing manner needs to wait for same user could be integrally packaged after finishing, and be increased
Latent period reduces packaging efficiency.
Application No. is 201711220135.9, the Shen of entitled " a kind of plate intelligent sorting subpackage system based on robot "
It please disclose a kind of plate sorting storage system in file, plate is transplanted on by liter by jacking transferring mechanism in technical solution
Transmission line is dropped, selects control lifting transmission line that plate is transplanted on upper layer transmission line or lower layer's transmission line according to the information of plate
Afterwards, it is sorted, is stored in the first storage organization or the second storage organization by the first sorting machine people or the second sorting machine people.
There are following technical problems for above-mentioned technical solution:
1, the program is mainly used for the storage of plate, and different plate is placed on suitable storage position, avoids storing
When reversed order influence stability, but not can solve be packaged entrucking when the rational problem of subpackage;
2, transfer movement is unreasonable, is going up and down transmission line when carrying out lifting switching, the pipeline in front and jacking
Transfer mechanism must be out of service, and otherwise plate can hit the rack of lifting transmission line, cause to re-pack, and influences pipeline entirety
Continuity is run, the operational efficiency of whole pipeline is reduced;
3, go up and down transmission line low efficiency itself, due to lifting transmission line switching action be by the movement of one rise and one drop come
It realizes, and going up and down transmission line is to accept plate in lower position, so when to upper layer transmission line transfer sheet materials, every time
It first to fall and then rise, further reduced the operational efficiency of whole pipeline.
Utility model content
One of the purpose of this utility model, which is to provide after sorting subpackage, can be improved pipeline conveying and blanking subpackage effect
Rate rationally utilizes more stock boards sorting subpackage robot of placing space, raising placing space utilization rate.
The robot includes:
Conveying mechanism, for receive plate to be sorted and to be packaged position convey, including from receiving end to be packaged position extend
Main conveyor line, one positioned at the caching pipeline of main conveyor line one or both sides and by caching pipeline it is multiple slow
Deposit frame;
Mechanism for sorting: for moving up rotating plate material in main conveyor line, caching pipeline and cache shelf, including it is set to each caching
Sorting manipulator by frame;
The characteristic information and package information of identification module plate for identification, the feature including being set to main conveyor line starting point
Information reading unit and package information reading unit positioned at main conveyor line clearing end;
Control module connect with conveying mechanism, mechanism for sorting and identification module and carries out control signal communication, according to feature
The plate feature that Information reading unit is read classifies to plate and generates packing instruction, and instructs and control according to resulting packing
Conveying or the caching of plate are realized in conveying mechanism and mechanism for sorting combination processed, and separate room or more than one piece same size plate are transported to master
Pipeline clearing end is packaged, and package information reading unit is in main conveyor line clearing end and reads plate characteristic information and returns
It records to be packaged to control module and completes information.
Preferably, the main conveyor line and caching pipeline are connect by multiple power roller tables continuous phases form respectively.
Preferably, the caching pipeline include the first caching pipeline on the left of the main conveyor line traffic direction and
The second caching pipeline on the right side of main conveyor line traffic direction.
Preferably, the described first caching pipeline and the second caching pipeline shift to install, the first caching pipeline compared with
Second caches pipeline closer to the starting point of pipeline.
Preferably, the cache shelf includes the single rack body being made of a frame body and the semi-surrounding being made of three frame bodies
The frame body group of structure.
Preferably, each clamp in the single rack body and clamp group respectively includes the plate of at least two different sizes
Buffer area.
More stock boards sorting subpackage robot of the utility model passes through subpackage in the process of running to plate, slow
Processing is deposited and transferred, makes to complete the processing of the subpackage to the plate of plurality of specifications, the company of plate conveying in plate continuous conveying process
Continuous property is good, improves the working efficiency of production line, and can be improved in rear on-carriage or storing process by the reasonable subpackage of specification
In space rate and transfer efficiency.
Detailed description of the invention
Fig. 1 is the modular structure schematic diagram of the utility model first embodiment;
Fig. 2 is the overall structure diagram of the utility model first embodiment.
Specific embodiment
As shown in Figure 1, more stock boards sorting subpackage robot of the first embodiment of the utility model includes:
Conveying mechanism 1, for receive plate to be sorted and to be packaged position convey, including from receiving end to be packaged position extend
Main conveyor line 11, positioned at main conveyor line one or both sides caching pipeline 12 and positioned at caching pipeline by more than one
A cache shelf 13;
Mechanism for sorting 2: it for moving up rotating plate material in main conveyor line 11, caching pipeline 12 and cache shelf 13, including is set to
Sorting manipulator 21 by each cache shelf;
The characteristic information and package information of the plate for identification of identification module 3, the spy including being set to main conveyor line starting point
Levy Information reading unit 31 and the package information reading unit 32 positioned at main conveyor line clearing end;
Control module 4 connect with conveying mechanism 1, mechanism for sorting 2 and identification module 3 and carries out control signal communication, according to
The plate feature that characteristic information reading unit 31 is read classifies to plate and generates packing instruction, and according to resulting packing
Conveying or the caching of plate are realized in instruction control conveying mechanism 1 and the combination of mechanism for sorting 2, by separate room or more than one piece same size plate
It is transported to main conveyor line clearing end to be packaged, package information reading unit 32 is in main conveyor line clearing end and reads plate feature
Information is simultaneously packaged completion information back to control module record.
When plate is cached, in order to guarantee sorting manipulator 21 feeding accuracy, preferably need to keep plate
It is static, can be static in caching in order to guarantee cache plate, and do not influence the operation of other plates, the present embodiment
In, the main conveyor line 11 and caching pipeline 12 are connect by multiple power roller tables continuous phases form respectively.
In order to improve treatment effeciency and capacity, in the present embodiment, the caching pipeline 2 includes being located at main conveyor line 12
The first caching pipeline 121 on the left of traffic direction and the second caching pipeline 122 on the right side of main conveyor line traffic direction.
In order to reasonably plan cache sequence, in the present embodiment, the first caching pipeline 121 and the second caching are defeated
Line sending 122 shifts to install, and the first caching pipeline 121 caches pipeline 122 compared with second closer to the starting point of pipeline.
Due to being equipped with a sorting manipulator 21 by each cache shelf, in order to rationally utilize dislocation the first caching pipeline 121
Space with after the second caching pipeline 122, is arranged in the present embodiment, the cache shelf 13 includes being made of a frame body
The frame body group 132 of single rack body 131 and the semi-surrounding structure being made of three frame bodies.
Since the purpose of the present embodiment is to improve the sorting processing of more stock boards, in order to guarantee the random place of every kind of plate
Efficiency is managed, in the present embodiment, each clamp in the single rack body 131 and clamp group 132 respectively includes at least two differences
The plate buffer area of specification.
When work, handles by information of the control module 4 to plate to be processed, be divided into greatly according to specification first
Plate, middle plate, platelet, and be a packet, the rule progress subpackage that platelet three are a packet for a packet, middle plate two pieces according to big plate one
Operation obtains the identity coding of the plate in each subpackage, is then conveyed on main conveyor line 11 by plate is random, defeated in master
The plate identity coding that the initial end of line sending 11 enters main conveyor line by 31 pairs of characteristic information reading unit is read out.
When reading information is big plate, if clog-free on conveying circuit, it be delivered directly to when being packaged position and read by package information
It takes unit 32 to identify and returns to control system, complete to be packaged, if blocking, to the big plate random cache of the part, route to be conveyed
On taking-up when having vacant position, be placed on conveying circuit, be transported to and be packaged position and identified by package information reading unit 32 and return to control
System processed is completed to be packaged.
When reading information is middle plate, first plate of the packet carries out random cache slow in conveying circuit transmission process
It deposits on frame, after second plate is read when being conveyed on main conveyor line 11, if front is clog-free, is conveyed at directly past packing,
And the plate of previous part caching is taken out, it is fed forward after overlaying on latter part plate, is identified and returned by package information reading unit 32
Control system is returned, completes to be packaged.If blocking, to second plate also random cache, when having vacant position on main conveyor line 11 according to
Secondary taking-up two pieces plate, is fed forward after overlaying on main conveyor line 11, is identified by package information reading unit 32 and returns to control
System is completed to be packaged.
When reading information is platelet, first plate and second plate of the packet carry out in 11 transmission process of main conveyor line
It in random cache to cache shelf, after third block plate is read, if front is clog-free, is directly fed forward, and takes out first piece
Plate and second block of plate are fed forward after overlaying first above, are identified by package information reading unit 32 and returned control system,
It completes to be packaged.If blocking, to third block plate also random storage, when having vacant position on main conveyor line 11, successively take out this three
Part plate, overlays on conveying circuit, conveys at past packing, is identified by package information reading unit 32 and return to control system, complete
At packing.
The utility model also provides a kind of method for sorting for improving packaging efficiency.
The method for sorting includes the following steps:
S1, plate to be packaged is subjected to characteristic information mark and is marked on plate;
S2, subpackage calculating is carried out according to the characteristic information of plate, obtains subpackage information;
S3, the characteristic information for obtaining plate is read out to the label on plate;
S4, the plate for treating packing carry out random continuous conveying, straight to the plate for meeting subpackage information during transportation
It connects and is transported at packing;The plate for not meeting subpackage information is cached, when having vacant position on route to be conveyed, concentrates and takes out symbol
The plate of one subpackage information of contract, which is placed on conveying circuit, to be transported at packing.
S5, the plate for meeting subpackage information carry out package information record before packing, complete to be packaged.
Preferably, the characteristic information in the step S1 includes at least the identity coding and dimension information of plate.
Preferably, subpackage calculating includes that multiple subpackage types are determined according to the size of plate in the step S3, each
Subpackage type includes the plate of one or more comparable size.
Preferably, what is be continuously conveyed includes at least the plate of three sizes with the plate being packaged, by three when subpackage calculates
The plate of size is divided into big plate, middle plate, platelet;Wherein one big one packet of plate distribution, if clog-free on conveying circuit, directly transports
To position is packaged, if blocking, to the big plate random cache of the part, taking-up when having vacant position on route to be conveyed is placed on pipeline
On the road, it is transported to and is packaged position;Middle plate two pieces is assigned as a packet, first plate of the packet carried out in conveying circuit transmission process with
Machine caching, after second plate is read when being conveyed on conveying circuit, if front is clog-free, directly toward conveying at packing, and
The plate for taking out previous part caching, overlays on latter part plate, if blocking, to second plate also random cache, line to be conveyed
Two pieces plate is successively taken out when having vacant position in road, overlays on conveying circuit;Platelet three are assigned as a packet, first plate of the packet
Random cache is carried out in conveying circuit transmission process with second plate, after third block plate is read, if front is clog-free, directly
It connects and is fed forward, and first block of plate of taking-up and second block of plate overlay on first, it is also random to third block plate if blocking
Storage, when having vacant position on conveying circuit, successively takes out this three plates, overlays on conveying circuit, conveys at past packing.
The above is only the preferred embodiment of the present invention, and therefore it does not limit the scope of the patent of the utility model,
Equivalent structure or equivalent flow shift made by using the description of the utility model and the drawings, is directly or indirectly transported
Used in other related technical areas, it is also included in the patent protection scope of the utility model.
Claims (6)
1. stock board more than sorts subpackage robot characterized by comprising
Conveying mechanism, for receiving plate to be sorted and being conveyed to position is packaged, including the master extended from receiving end to packing position
Pipeline, the caching pipeline positioned at main conveyor line one or both sides and a multiple cachings by caching pipeline
Frame;
Mechanism for sorting: it for moving up rotating plate material in main conveyor line, caching pipeline and cache shelf, including is set to by each cache shelf
Sorting manipulator;
The characteristic information and package information of identification module plate for identification, the characteristic information including being set to main conveyor line starting point
Reading unit and package information reading unit positioned at main conveyor line clearing end;
Control module connect with conveying mechanism, mechanism for sorting and identification module and carries out control signal communication.
2. more stock boards as described in claim 1 sort subpackage robot, it is characterised in that: the main conveyor line is gentle
It deposits pipeline and is connect respectively by multiple power roller tables continuous phases and formed.
3. more stock boards as claimed in claim 2 sort subpackage robot, it is characterised in that: the caching pipeline packet
The first caching pipeline on the left of main conveyor line traffic direction and second on the right side of main conveyor line traffic direction is included to delay
Deposit pipeline.
4. more stock boards as claimed in claim 3 sort subpackage robot, it is characterised in that: the first caching conveying
Line and the second caching pipeline shift to install, and the first caching pipeline caches the starting of pipeline closer to pipeline compared with second
End.
5. more stock boards as claimed in claim 4 sort subpackage robot, it is characterised in that: the cache shelf include by
The frame body group of single rack body and the semi-surrounding structure being made of three frame bodies that one frame body forms.
6. more stock boards as claimed in claim 5 sort subpackage robot, it is characterised in that: the single rack body and clamp
Each clamp in group respectively includes the plate buffer area of at least two different sizes.
Priority Applications (1)
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CN201821684525.1U CN209321425U (en) | 2018-10-17 | 2018-10-17 | More stock boards sort subpackage robot |
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CN201821684525.1U CN209321425U (en) | 2018-10-17 | 2018-10-17 | More stock boards sort subpackage robot |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109335169A (en) * | 2018-10-17 | 2019-02-15 | 佛山沃伦智能技术有限公司 | More stock board sorting subpackage robots and sorting subpackage method |
CN113697175A (en) * | 2021-08-20 | 2021-11-26 | 浙江裕丰智能家居有限公司 | Carton packaging system capable of automatically matching wood board specifications |
-
2018
- 2018-10-17 CN CN201821684525.1U patent/CN209321425U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109335169A (en) * | 2018-10-17 | 2019-02-15 | 佛山沃伦智能技术有限公司 | More stock board sorting subpackage robots and sorting subpackage method |
CN113697175A (en) * | 2021-08-20 | 2021-11-26 | 浙江裕丰智能家居有限公司 | Carton packaging system capable of automatically matching wood board specifications |
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