Summary of the invention
The application provides a kind of production line for assembling car horn, and to solve, producing efficiency in a manner of manual assembly is low to be asked
Topic.
The application provides a kind of production line of car horn assembly, comprising: wire body main body frame, the magnetic for conveying magnet steel
Steel assembly line, the robot device for being installed on wire body main body frame edge, is used for the feeler gauge return wire for conveying feeler gauge
Dry the product baking oven and feeding device of loudspeaker;
Wire body main body frame surface is provided with conveying device, and the conveying device includes the first conveying synchronous belt, the
Two conveying synchronous belts, tooling reflux unit and tooling pallet, the first conveying synchronous belt and the second conveying synchronous belt
Circulate contrary, the tooling reflux unit be set to it is described first conveying synchronous belt and it is described second conveying synchronous belt it
Between, the tooling pallet for conveying synchronous belt surface by described first is sent to described second and conveys synchronous belt surface;
The first conveying synchronous belt, the second conveying synchronous belt, tooling reflux unit, magnet steel assembly line and feeler gauge reflux
Plane where line is in same level, and the circulation direction of the magnet steel assembly line is consistent with the first conveying synchronous belt, institute
The circulation direction for stating feeler gauge return wire is opposite with the first conveying synchronous belt;The magnet steel assembly line and the feeding device
Vertical range is less than the vertical range of the feeler gauge return wire and the feeding device, and the magnet steel assembly line right hand edge is apart from institute
The distance for stating conveying device left edge is greater than distance of the feeler gauge return wire left edge apart from the conveying device left edge;
The feeding device is located at one end of the wire body main body frame, for cleaning magnet steel and T iron, and will be after cleaning
Magnet steel is delivered to magnet steel assembly line surface, and the T iron after cleaning is delivered to described first and conveys synchronous belt surface;
The robot device includes the T iron feeding manipulator being arranged successively, feeler gauge feeding pressing manipulator, feeler gauge gluing
Manipulator, magnet steel feeding pressing manipulator, magnet steel gluing manipulator, frame feeding manipulator, frame pressing manipulator and blanking
Manipulator;The T iron feeding manipulator is used to grab the T iron at the conveying device edge, and T iron is placed in the tooling support
Panel surface;The feeler gauge feeding pressing manipulator is used to grab the feeler gauge on feeler gauge return wire surface, and feeler gauge is pressed to T
Iron surface forms the first pressing part;The feeler gauge gluing manipulator is used to carry out gluing to first pressing part surface;It is described
Magnet steel feeding pressing manipulator is used to grab the magnet steel on magnet steel assembly line surface, and magnet steel is pressed to first pressing
Part surface forms the second pressing part;The magnet steel gluing manipulator is used to carry out gluing to second pressing part surface;It is described
Frame feeding manipulator presses to second pressing part surface for grabbing frame, and by frame, forms third pressing part;Institute
Frame pressing manipulator is stated for pressing the third pressing part, forms loudspeaker;
The loudspeaker of tooling tray surface are under the conveying effect of the tooling reflux unit, from the first conveying synchronous belt
Surface, which circulates, conveys synchronous belt surface to described second;The blanking mechanical hand is for putting the loudspeaker of the tooling tray surface
It is placed in the edge of the product oven interior, the product baking oven forms dry products for drying the loudspeaker.
Optionally, the wire body main body frame includes wire body rack and the transmission dress for being provided with the wire body central rack
It sets, the elongated structure of wire body rack, the wire body rack is used to provide installation pedestal for the robot device, described
Transmission device is used to provide power for the circulation of the conveying device.
Optionally, the magnet steel assembly line includes the first pipeline, is set to the first of first pipeline bottom end and subtracts
Speed motor and be set to first pipeline both ends close to switch, first pipeline is used to slow down electricity described first
It circulates under the drive of machine, it is described whether to be deposited for detecting first pipeline close to the edge close to switch close to switch
In magnet steel.
Optionally, the feeler gauge return wire includes the second pipeline and second reducing motors, and second pipeline is used for
It circulating under the drive of the second reducing motors, the second reducing motors are identical as the revolving speed of the first reducing motors,
So that the feeding speed of feeler gauge and magnet steel is consistent.
Optionally, the product baking oven includes frame, sprocket wheel, divider and chain assembled tooling pallet;
The sprocket wheel is arranged along the lower portion edge, under the drive of the divider in itself position
It rotates horizontally;The chain assembled tooling pallet is along the rich detour setting of sprocket wheel edge packet, for the drive in the sprocket wheel
Under the product oven interior circulate.
Optionally, the feeding device includes main body, the rotating disk mechanism for being set to the body interior, is set to the master
The Wiping mechanism and inflatable body on body top;
Plane where plane where the rotating disk mechanism and the first conveying synchronous belt is in same level, and described turn
Disc mechanism surface is uniformly arranged there are four station, and the station is used to place magnet steel and T iron, and in rotating disk mechanism rotation
In the case of, the magnet steel and T iron for driving the station surface to place rotate;
The body outer surface is in rectangular parallelepiped structure, and the Wiping mechanism is set to the main body top far from the magnet steel
The edge of assembly line, for wiping magnet steel and T iron;The inflatable body position is close to the Wiping mechanism, in institute
Drying magnet steel and T iron when stating immediately below station rotary to the Wiping mechanism;The main body is close to the outer of the magnet steel assembly line
Side is provided with T iron feeding manipulator and magnet steel feeding pressing manipulator, and the magnet steel feeding pressing manipulator is used for the work
The magnet steel on position surface is clamped to magnet steel assembly line surface.
The application provides a kind of production line for assembling car horn, comprising: wire body main body frame, the magnetic for conveying magnet steel
Steel assembly line, the robot device for being installed on wire body main body frame edge, is used for the feeler gauge return wire for conveying feeler gauge
Dry the product baking oven and feeding device of loudspeaker.Production process is as follows: magnet steel and T iron is placed in inside feeding device, on
Expect that device completes the cleaning and drying process of magnet steel and T iron, it is same that T iron is placed in the first conveying using T iron feeding manipulator
Belt surface is walked, magnet steel is placed in magnet steel assembly line surface;The feeler gauge return wire is grabbed using feeler gauge feeding pressing manipulator
The feeler gauge on surface, and feeler gauge is pressed to T iron surface, forms the first pressing part, the first pressing part with the first conveying synchronous belt to
Right flowing, after feeler gauge gluing manipulator carries out gluing to the first pressing part, magnet steel feeding presses manipulator and grabs the magnetic
The magnet steel on steel assembly line surface, and magnet steel is pressed into first pressing part surface, form the second pressing part;In magnet steel gluing
After manipulator carries out gluing to the second pressing part, frame feeding manipulator grabs frame, and frame is pressed to described second
Pressing part surface forms third pressing part;The frame pressing manipulator presses the third pressing part, forms loudspeaker, finally
Loudspeaker are dried by product baking oven, obtain dry products.In the process, production line executes operating process automatically, is not necessarily to
Dry products can be obtained in manual intervention, and production efficiency is improved, and therefore, solve existing manual assembly mode and make effect
The low problem of rate.
Detailed description of the invention
In order to illustrate more clearly of the technical solution of the application, letter will be made to attached drawing needed in the embodiment below
Singly introduce, it should be apparent that, for those of ordinary skills, without creative efforts, also
Other drawings may be obtained according to these drawings without any creative labor.
Fig. 1 is a kind of face view structural schematic diagram of production line for assembling car horn provided by the embodiments of the present application;
Fig. 2 is a kind of perspective view of production line for assembling car horn provided by the embodiments of the present application;
Fig. 3 is the perspective view of wire body main body frame provided by the embodiments of the present application;
Fig. 4 is the face view structural schematic diagram of wire body main body frame provided by the embodiments of the present application;
Fig. 5 is the structural schematic diagram of magnet steel assembly line provided by the embodiments of the present application;
Fig. 6 is the face view structural schematic diagram of magnet steel assembly line provided by the embodiments of the present application;
Fig. 7 is the structural schematic diagram of feeler gauge return wire provided by the embodiments of the present application;
Fig. 8 is the structural schematic diagram of robot device provided by the embodiments of the present application;
Fig. 9 is the face view structural schematic diagram of robot device provided by the embodiments of the present application;
Figure 10 is the vertical view face structural schematic diagram of robot device provided by the embodiments of the present application;
Figure 11 is the face view structural schematic diagram of product baking oven provided by the embodiments of the present application;
Figure 12 is the vertical view face structural schematic diagram of product baking oven provided by the embodiments of the present application;
Figure 13 is the structural schematic diagram of conveying device provided by the embodiments of the present application;
Figure 14 is the perspective view of feeding device provided by the embodiments of the present application;
Figure 15 is the vertical view face structural schematic diagram of feeding device provided by the embodiments of the present application.
It illustrates: 1- wire body main body frame;2- magnet steel assembly line;3- feeler gauge return wire;4- robot device;5- product
Baking oven;6- conveying device;7- feeding device;11- wire body rack;12- transmission device;The first pipeline of 21-;22- first slows down
Motor;The close switch of 23-;The second pipeline of 31-;32- second reducing motors;41-T iron feeding manipulator;42- feeler gauge feeding pressure
Close manipulator;43- feeler gauge gluing manipulator;44- magnet steel feeding presses manipulator;45- magnet steel gluing manipulator;In 46- frame
Expect manipulator;47- frame presses manipulator;48- blanking mechanical hand;49- light source vision inspection apparatus;51- frame;52- sprocket wheel;
53- divider;54- assembled tool pallet;61- first conveys synchronous belt;62- second conveys synchronous belt;63- tooling reflux dress
It sets;64- tooling pallet;71- main body;72- rotating disk mechanism;73- Wiping mechanism;74- inflatable body;721- station.
Specific embodiment
The application is described in detail below.
In the description of the present application, it should be noted that the orientation or positional relationship of the instructions such as term " left side " and " right side " is
Based on the orientation or positional relationship under the application working condition, it is merely for convenience of description the application and simplifies description, rather than
The device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot
It is interpreted as the limitation to the application.In addition, term " first " and " second " are used for description purposes only, and should not be understood as instruction or
Imply relative importance.
Structural schematic diagram shown in referring to Figures 1 and 2, the application provide a kind of production line for assembling car horn, comprising:
Wire body main body frame 1, the magnet steel assembly line 2 for conveying magnet steel, the feeler gauge return wire 3 for conveying feeler gauge, be installed on it is described
The robot device 4 at 1 edge of wire body main body frame, product baking oven 5 and feeding device 7 for drying loudspeaker.
The structural schematic diagram referring to shown in Fig. 4 and Figure 13,1 surface of wire body main body frame is provided with conveying device 6, institute
Stating conveying device 6 includes that the first conveying synchronous belt 61, second conveys synchronous belt 62, tooling reflux unit 63 and tooling pallet 64,
The first conveying synchronous belt 61 is contrary with the second conveying circulation of synchronous belt 62, and the tooling reflux unit 63 is set
It is placed between the first conveying synchronous belt 61 and the second conveying synchronous belt 62, for conveying synchronous belt 61 for described first
The tooling pallet 64 on surface is sent to second conveying, 62 surface of synchronous belt.
It is described first conveying synchronous belt 61, second convey synchronous belt 62, tooling reflux unit 63, magnet steel assembly line 2 and
3 place plane of feeler gauge return wire is in same level, and the circulation direction of the magnet steel assembly line 2 is synchronous with first conveying
Band 61 is consistent, and the circulation direction of the feeler gauge return wire 3 is opposite with the first conveying synchronous belt 61;The magnet steel assembly line 2
It is less than the vertical range of the feeler gauge return wire 3 and the feeding device 7, the magnetic with the vertical range of the feeding device 7
Distance of 2 right hand edge of steel assembly line apart from 6 left edge of conveying device is greater than described in 3 left edge of the feeler gauge return wire distance
The distance of 6 left edge of conveying device.
Existing conveying device mostly based on rotary, tooling pallet 64 circulation to first conveying synchronous belt 61 end when,
It must be by manually tooling pallet 64 be removed either by placing side after manipulator crawl, then by manually again tooling
Pallet 64 puts back to 62 surface of the second conveying synchronous belt.This is greatly lowered throughput rate and increases cost of labor.The application
The conveying device 6 that embodiment provides uses synchronous belt, and unconventional conveyer belt transportation tooling pallet 64, synchronous belt is by speed reducer
Power is provided with divider, surface band tooth is meshed with the tooth plate of 64 bottom end of tooling pallet, under the drive of synchronous belt, work
Dress pallet 64 circulates with the circulation of synchronous belt.Guide rail and first under tooling reflux unit 63 edges at two ends, first tooth plate is defeated
Send the seperated lower end of both guide rails of synchronous belt 61 equipped with a rodless cylinder, when the last one work on the first conveying 61 surface of synchronous belt
After filling 64 in-position of pallet, cylinder drives tooling pallet 64 to circulate on 63 surface of tooling reflux unit, so that tooling pallet 64
From the first conveying synchronous belt 61 circulation to the second conveying 62 surface of synchronous belt.
The feeding device 7 is located at one end of the wire body main body frame 1, for cleaning magnet steel and T iron, and will be after cleaning
Magnet steel be delivered to 2 surface of magnet steel assembly line, and the T iron after cleaning is delivered to the first conveying 61 table of synchronous belt
Face.
Referring to Fig. 8, Fig. 9 and structural schematic diagram shown in Fig. 10, the robot device 4 includes in the T iron being arranged successively
Material manipulator 41, feeler gauge feeding pressing manipulator 42, feeler gauge gluing manipulator 43, magnet steel feeding pressing manipulator 44, magnet steel are beaten
Glue manipulator 45, frame feeding manipulator 46, frame pressing manipulator 47 and blanking mechanical hand 48;The T iron feeding manipulator
41 for grabbing the T iron at 6 edge of conveying device, and T iron is placed in 64 surface of tooling pallet;The feeler gauge feeding
Pressing manipulator 42 is used to grab the feeler gauge on 3 surface of feeler gauge return wire, and feeler gauge is pressed to T iron surface, forms first
Pressing part;The feeler gauge gluing manipulator 43 is used to carry out gluing to first pressing part surface;The magnet steel feeding pressing
Manipulator 44 is used to grab the magnet steel on 2 surface of magnet steel assembly line, and magnet steel is pressed to first pressing part surface, shape
At the second pressing part;The magnet steel gluing manipulator 45 is used to carry out gluing to second pressing part surface;In the frame
Material manipulator 46 presses to second pressing part surface for grabbing frame, and by frame, forms third pressing part;The basin
Frame pressing manipulator 47 forms loudspeaker for pressing the third pressing part.
In a kind of achievable mode, set between the magnet steel gluing manipulator 45 and the frame feeding manipulator 46
It is equipped with light source vision inspection apparatus 49, the light source vision inspection apparatus 49 is used to detect the gluing of the second pressing part after gluing
Position, and the second pressing part of glue sites qualification is circulated to 46 position of frame feeding manipulator, if glue sites are not
Qualification does not circulate then to 46 position of frame feeding manipulator.
The loudspeaker on 64 surface of tooling pallet are same from first conveying under the conveying effect of the tooling reflux unit 63
Step 61 surface of band circulates to second conveying, 62 surface of synchronous belt;The blanking mechanical hand 48 is used for the tooling pallet 64
The loudspeaker on surface are placed in the edge inside the product baking oven 5, and the product baking oven 5 is formed for drying the loudspeaker
Dry products.
Referring to Fig. 3 and structural schematic diagram shown in Fig. 4, the wire body main body frame 1 includes wire body rack 11 and is provided with
The transmission device 12 of the wire body central rack, the elongated structure of the wire body rack 11, the wire body rack 11 is for being
The robot device 4 provides installation pedestal, and the transmission device 12 is used to provide power for the circulation of the conveying device 6.
Structural schematic diagram shown in referring to figure 5 and figure 6, the magnet steel assembly line 2 include the first pipeline 21, are set to institute
State the first reducing motors 22 of 21 bottom end of the first pipeline and be set to 21 both ends of the first pipeline close to switch 23, institute
The first pipeline 21 is stated for circulating under the drive of the first reducing motors 22, the close switch 23 is described for detecting
First pipeline 21 whether there is magnet steel close to the edge close to switch.
In the way of feeder or artificial blowing, which is slower and error-prone there are efficiency to ask traditional magnet steel feeding
Topic.Magnet steel feeding synchronous with feeler gauge and frame is guaranteed that beat is consistent by magnet steel assembly line 2, and 2 both ends of magnet steel assembly line are all
Equipped with close switch, it is ensured that magnet steel is accurately sufficient.First reducing motors 22 are being saved using the flush type mounting means placed in the middle that avales
While 2 wire body space of magnet steel assembly line, guarantee that both ends speed is identical.2 side mounting plate of magnet steel assembly line is provided with up and down adjustment
Hole can adjust motor height and belt tightness degree according to actual requirement.
Referring to structural schematic diagram shown in Fig. 7, the feeler gauge return wire 3 includes the second pipeline 31 and second reducing motors
32, second pipeline 31 for circulating under the drive of the second reducing motors 32, the second reducing motors 32 with
The revolving speed of the first reducing motors 22 is identical, so that the feeding speed of feeler gauge and magnet steel is consistent.
Structural schematic diagram shown in 1 and Figure 12 referring to Fig.1, the product baking oven 5 include frame 51, sprocket wheel 52, divider
53 and chain assembled tooling pallet 54;The sprocket wheel 52 is arranged along 51 internal edge of frame, in the divider 53
Drive under itself position rotate horizontally;The chain assembled tooling pallet 54 is along the rich detour of the 52 edge packet of sprocket wheel
Setting, under the drive of the sprocket wheel 52 in 5 Internal Transfer of product baking oven.
Existing glue class drying mode has natural drying and flowing water band baking oven to dry.Drying time used in natural drying is longer
And need a large amount of manual operations, waste of manpower and inefficiency.Belt limited area of the flowing water with baking oven, the product number conveyed
Amount is few, and the bad product glue that will lead to of speed tune is not dried completely, causes the qualification rate of product low.The application provides
Product baking oven 5 be sprocket-type baking oven, the advantages of sprocket-type baking oven, is that its power is to be driven by a motor divider 53 to have section
The operating of bat, and product circulates by chain, and in the embodiment of the present application, chain assembled tooling pallet is set to chain surface, chain
Item can be bent discharge, this quantity for allowing for product placement increases.In addition, disassembling chains are convenient, so that installation and later period dimension
Shield is convenient.The each turning of chain and straightway are equipped with guide rail, guarantee that stabilization is not shaken when the operating of chain assembly line.Beat circulation
Temperature is down to room temperature completely when guaranteeing that product glue is dried completely afterwards, and discharging, and the coolings such as no longer needing to can case.
Referring to Fig.1 4 and structural schematic diagram shown in figure 15, the feeding device 7 includes main body 71, is set to the main body
Rotating disk mechanism 72 inside 71, the Wiping mechanism 73 and inflatable body 74 for being set to 71 top of main body;The disk machine
72 place plane of structure and the first conveying 61 place plane of synchronous belt are in same level, and 72 surface of rotating disk mechanism is equal
Even setting is there are four station 721, and the station 721 is used to place magnet steel and T iron, and the case where the rotating disk mechanism 72 rotates
Under, the magnet steel and T iron for driving 721 surface of station to place rotate.
71 outer surface of main body is in rectangular parallelepiped structure, and the Wiping mechanism 73 is set to 71 top of main body far from institute
The edge for stating magnet steel assembly line 2, for wiping magnet steel and T iron;74 position of inflatable body is close to the Wiping mechanism
73, for drying magnet steel and T iron at the station 721 rotation to 73 underface of Wiping mechanism;The main body 71 is close
The outside of the magnet steel assembly line 2 is provided with T iron feeding manipulator 41 and magnet steel feeding pressing manipulator 44, the magnet steel feeding
Pressing manipulator 44 is for clamping the magnet steel on 721 surface of station to 2 surface of magnet steel assembly line.
Existing feeding device is mostly that T iron and magnet steel separate feeding, and how discontinuous wiping and drying process be, is easy in magnet steel
Secondary pollution is caused in handling process, these processes are spent human and material resources, and increase cost of labor and occupied ground.The application is real
The advantages of applying feeding device 7 of example offer is that feeding, wiping, drying and transfering process are coherent and integrated.It drops significantly in this way
Low cost of labor reduces utilization of area, avoids secondary pollution caused by carrying.Wiping mechanism 73 is combined using guide rail cylinder come real
Now wiping head moves up and down, 73 both ends of Wiping mechanism motor with there are two, and end is equipped with cleaning cotton product, to T iron and magnet steel
When reaching wiping station, Wiping mechanism 73 declines, and cleaning cotton wipes T iron and magnet steel, the T iron and magnet steel circulation after wiping to air blowing
When mechanism 74, blow by built-in welding copper pipe is air-dried.Manipulator after drying T iron and magnet steel to be respectively placed in first defeated
Send synchronous belt 61 and magnet steel assembly line 2 surface.
From the above technical scheme, production line provided by the present application executes operating process automatically, is not necessarily to manual intervention, i.e.,
Dry products can be obtained, production efficiency is improved, and therefore, solves that existing manual assembly mode producing efficiency is low to ask
Topic.
The another aspect of the application, provides a kind of method for assembling car horn, and the method is applied to the life that Fig. 1 is provided
In producing line, it the described method comprises the following steps:
Step 101, feeding device 7 cleans and dries up magnet steel and T iron;
Step 102, T iron is placed on the tooling pallet 64 on 61 surface of the first conveying synchronous belt by T iron feeding manipulator, will
Magnet steel is placed in 2 surface of magnet steel assembly line;
Step 103, feeler gauge feeding pressing manipulator 42 grabs the feeler gauge on 3 surface of feeler gauge return wire, and feeler gauge is pressed to T
Iron surface forms the first pressing part;
Step 104, first pressing part flows to the right with the first conveying synchronous belt 61, flows to feeler gauge gluing manipulator
At 43 positions, the feeler gauge gluing manipulator 43 carries out gluing to first pressing part;
Step 105, magnet steel feeding pressing manipulator 44 grabs the magnet steel on 2 surface of magnet steel assembly line, and by magnet steel pressure
The first pressing part surface after closing the gluing forms the second pressing part;
Step 106, second pressing part flows to the right with the first conveying continuation of synchronous belt 61, flows to magnet steel adhesive supplier
At 45 position of tool hand, the magnet steel gluing manipulator 45 carries out gluing to second pressing part;
Step 107, frame feeding manipulator 46 grabs frame, and frame is pressed to the second pressing part table after gluing
Face forms third pressing part;
Step 108, frame pressing manipulator 47 presses the third pressing part, forms loudspeaker;
Step 109, loudspeaker flow to the first conveying synchronous belt 61 and tooling reflux unit 63 with the first conveying synchronous belt 61
Intersection when, loudspeaker are delivered to 62 surface of the second conveying synchronous belt by tooling reflux unit 63;
Step 110, loudspeaker flow to the left with the second conveying synchronous belt 62, flow at 48 position of blanking mechanical hand, blanking
Loudspeaker are transferred to the edge inside product baking oven 5 from the second conveying synchronous belt 62 by manipulator 48;
Step 111, product baking oven 5 dries loudspeaker, obtains dry products.
Combine detailed description and exemplary example that the application is described in detail above, but these explanations are simultaneously
It should not be understood as the limitation to the application.It will be appreciated by those skilled in the art that without departing from the application spirit and scope,
A variety of equivalent substitution, modification or improvements can be carried out to technical scheme and embodiments thereof, these each fall within the application
In the range of.The protection scope of the application is determined by the appended claims.