CN209255262U - Diaphragm light transmission detects coding integrated equipment - Google Patents
Diaphragm light transmission detects coding integrated equipment Download PDFInfo
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- CN209255262U CN209255262U CN201822222319.5U CN201822222319U CN209255262U CN 209255262 U CN209255262 U CN 209255262U CN 201822222319 U CN201822222319 U CN 201822222319U CN 209255262 U CN209255262 U CN 209255262U
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- diaphragm
- positioning tool
- revolving platform
- light transmission
- main controller
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Abstract
The utility model relates to diaphragm light transmissions to detect coding integrated equipment, including code spraying device, camera bellows, workbench, main controller, and workbench installs the revolving platform driven by Cam splitter, multiple diaphragm positioning tools are distributed on revolving platform；Camera bellows is mounted on above revolving platform, and industrial camera is equipped in camera bellows, be equipped with below revolving platform with the through red emitter of industrial camera so that the diaphragm that red emitter impinges upon on diaphragm positioning tool is taken by industrial camera just；The picture of industrial camera shooting passes to main controller, main controller judges whether diaphragm is qualified, for the qualified diaphragm coding to the diaphragm positioning tool above the fixed diaphragm positioning tool of the spray head of code spraying device, this programme may be implemented diaphragm light transmittance and detect automatically, the automatic powder of diaphragm can also be completed simultaneously, manual operation need to only complete feeding, replace manual sorting using machine, ensure that the reliability of movement.
Description
Technical field
The utility model relates to gas meter, flow meter diaphragm tooling fields, and in particular to a kind of diaphragm light transmission detection coding is integrally set
It is standby.
Background technique
Currently on the market there are two types of gas meter, flow meter mainstreams, a kind of mechanical diaphragm gas meter for traditional type；Another kind is pre-
Payment diaphragm gas meter.Mechanical diaphragm gas meter metering by mechanical rollers realization, mechanical rollers according to the tolerance used into
Row add operation, every to use a unit quantity, idler wheel, which counts, adds one, final realization tolerance metering record.Mechanical gas table advantage
Be to measure reliable, quality is stablized, and disadvantage is meter reading trouble, all meter reading of manually visiting, gas company need investment very much
Financial resources manpower.
By taking mechanical diaphragm gas meter as an example, when the gas of flowing passes through gas meter, flow meter, by pipe friction and mechanism
Stop, internal combustion gas can import and export both ends in gas meter, flow meter and generate pressure difference, push diaphragm gas meter by this pressure difference
Diaphragm drives valve actuating mechanism to carry out coordination distribution in metering indoor sport, so that the movement of diaphragm can be continuously reciprocal
It carries out, straight reciprocating motion is transformed into circular motion, then pass through circular motion by internal mechanical structure by diaphragm gas meter
Drive the rotation of mechanical rollers counter；Diaphragm often makes a round trip, and a certain amount of gas is just discharged, it is single that final idler wheel turns over a counting
Member realizes idler wheel rotary metering display effect.
Can be seen that gas meter, flow meter according to the working principle of above-mentioned gas meter, flow meter is measured by the reciprocating motion of diaphragm,
Therefore gas meter, flow meter is high for the air-tightness requirement of diaphragm, and phenomena such as trachoma occurs in the diaphragm of never permission gas meter, flow meter, thus shadow
Ring its measuring accuracy.
In the prior art, the detection of diaphragm is usually and is irradiated in darkroom using infrared lamp, then observer light transmission
Property, principle is analyzed based on degree of light transmission difference caused by the different-thickness of diaphragm, in the analysis process generally
It is observed by artificial eye, for example, when detecting that it is apparent that multiple brightness occurs in some diaphragm its surface after Infrared irradiation
When spot, then it represents that there are trachoma, the drawbacks of detection mode, is to make a fault when artificial fatigue membrane surface, thus
So that product qualification rate declines.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, a kind of diaphragm light transmission detection coding is provided and is integrally set
It is standby, diaphragm light transmittance (trachoma) may be implemented and detect automatically, while the automatic powder of diaphragm can also be completed, manual operation has only needed
At feeding, manual sorting is replaced using machine, ensure that the reliability of movement.
The purpose of this utility model is achieved through the following technical solutions:
Diaphragm light transmission detects coding integrated equipment, including code spraying device, camera bellows, workbench and main controller, the workbench
One revolving platform driven by Cam splitter is installed, annular spread there are multiple diaphragm positioning tools on revolving platform；
The camera bellows is mounted on above revolving platform, and the every rotation of main controller control revolving platform once makes diaphragm position work just
Dress is located in camera bellows；
Industrial camera is installed in the camera bellows, is equipped with and the through red emission of industrial camera below revolving platform
Device, so that the diaphragm that red emitter impinges upon on diaphragm positioning tool is taken by industrial camera just；
The picture of the industrial camera shooting passes to main controller, and main controller judges whether diaphragm is qualified, the coding
Next diaphragm positioning tool top where the spray head of device is fixed on camera bellows by a rack is used to position work to the diaphragm
The qualified diaphragm coding of dress.
It is to be analyzed by main controller for brain in the utility model, it is unqualified is provided with diaphragm in main controller in advance
Pattern carry out the picture that takes of follow-up industrial camera when being detected and main controller prestore pattern and compares i.e.
Can, i.e., be automatically performed detection using the identification of simple figure and image comparison, after detection qualification then automatically into coding station into
Row coding is directly entered downstream without coding after entering coding station if detection is unqualified.
Further, it is equipped with above the previous diaphragm positioning tool of the camera bellows for whether detecting diaphragm positioning tool
The anti-neglected loading detection probe of neglected loading, anti-neglected loading detection probe, which is arranged, can be improved the reliability of machine.
Further, the liquid crystal display for showing the clapped picture of industrial camera is installed, i.e., originally outside the camera bellows
Scheme also uses the mechanism of manual intervention, and operator can stop machine manually and carry out manual intervention.
Further, be provided in the camera bellows for detect diaphragm positioning tool whether positioning inductor in place, one
Then red emitter is radiated on diaphragm and takes transmitted light photograph by industrial camera denier diaphragm positioning tool in place, and will shoot number
Qualified analysis is carried out according to computer is transferred to, the purpose that positioning inductor is arranged is whether in place to guarantee diaphragm assembly, to notify
Main controller control industrial camera is shot.
Further, the number of the revolving platform upper diaphragm positioning tool is six, and Cam splitter rotational frequency is 2S/
Secondary, each rotational angle is 60 °, and number listed by this programme is remaining reasonable diaphragm positioning tool number out.
Further, the diaphragm positioning tool includes diaphragm positioning base, the suction that diaphragm positioning base bottom is arranged in
Disk, micromotor；
Diaphragm positioning base both ends are each provided with shaft, and one end shaft is connect with micromotor, and type motor is mounted on
On revolving platform ontology, another shaft of diaphragm positioning base is mounted on revolving platform ontology；
The tracheae of the sucker and the shaft of diaphragm positioning base are coaxially connected, and the sucker of all diaphragm positioning tools shares
Same gas source；
The micromotor is connect with main controller, and main controller controls the energized state of micromotor and sucker, completes diaphragm
The 180 ° of rotations and the ventilation of sucker gas source of positioning base are died, and diaphragm being automatically separated from diaphragm positioning base is completed.
That is advanced optimizing as the utility model realizes that diaphragm positioning tool is arranged to by automatic feed dividing, this programme
The structure that 180 ° of rotations can be achieved, main controller control code spraying device carries out coding after diaphragm is qualified, and coding completion then controls film
Piece positioning tool rotates 180 ° of progress dischargings, discharging is carried out in the other side if product is unqualified, to complete sorting work.
Further, the Cam splitter is each side respectively arranged with a sub-material storehouse, the sub-material storehouse place
Side corresponds to the underface of diaphragm positioning tool, main controller control Cam splitter by diaphragm positioning tool turn to sub-material storehouse just on
Side completes powder, to realize the sorting of qualified diaphragm Yu unqualified diaphragm, i.e., the utility model is that filler bin is respectively set
It is sorted immediately below the corresponding diaphragm positioning tool of spray head with the underface of its symmetrical tooling, completion diaphragm.
Further, described that bin bottom is divided to configure conveyer belt, for the diaphragm after sorting to be delivered to fixed emptying point.
Further, the sucker number of diaphragm positioning base bottom is two, and two suckers are symmetrical, it is ensured that film
The stability of piece absorption.
Further, for the tracheae of all suckers by cabling inside revolving platform, the gas source is arranged in revolving platform
The mode at middle part, the design can make equipment overall performance more preferable.
The beneficial effects of the utility model are: comparing with traditional technology, the advantage of this programme is:
1. being replaced using machine operation manually, so that the inspection reliability of product is higher；
2. completing the automatic powder of qualified products and substandard product using main controller, to eliminate manual sorting, grasp
Feeding need to only be completed by making personnel, improve work efficiency, and 2 seconds activity times can be saved by saving artificial material picking at least；
3. carrying out discharging using the mode of sucker, the dust of chuck surface can also be purged in discharge process by gas source,
The cleannes of product can be improved.
Detailed description of the invention
Fig. 1 is the main view of the utility model；
Fig. 2 is the top view of the utility model；
Fig. 3 is the utility model diaphragm positioning tool enlarged diagram；
Fig. 4 is sectional view of the Fig. 3 along A_A line；
Fig. 5 is the utility model Cam splitter and revolving platform assembling schematic diagram；
Fig. 6 is the action schematic diagram that diaphragm positions work when the utility model diaphragm is classified.
Specific embodiment
The technical solution of the utility model, but the guarantor of the utility model are described in further detail combined with specific embodiments below
Shield range is not limited to as described below.
As Fig. 1, diaphragm light transmission detect coding integrated equipment, including code spraying device 1, camera bellows 2, workbench 7 and main controller, work
Make platform 7 and a revolving platform 61 driven by Cam splitter 6 is installed, annular spread there are multiple diaphragm positioning tools on revolving platform 61
62；Shown in Fig. 2, the number of 61 upper diaphragm positioning tool 62 of revolving platform is six in the present embodiment, the rotation frequency of Cam splitter 6
Rate is 2S/ times, and each rotational angle is 60 °, i.e., 60 ° is rotated every 2S Cam splitter 6, thus by diaphragm positioning tool 62
Next station is sent by current station.Camera bellows 2 is mounted on 61 top of revolving platform, and camera bellows 2 is located exactly at diaphragm positioning tool
62 tops, for shrouding diaphragm positioning tool 62 so that the diaphragm positioning tool 62 is located in camera bellows.Main controller control revolution
The every rotation of platform 61 is once located at diaphragm positioning tool 62 in camera bellows 2；It is mentioned here so that diaphragm positioning tool 62
Refer to that six on revolving platform 61 diaphragm positioning tools 62 sequentially enter in camera bellows 2 in camera bellows 2.
Industrial camera 3 is installed in camera bellows 2, is equipped with below revolving platform 61 and is sent out with the through feux rouges of industrial camera 3
Emitter 8, so that red emitter 8 impinges upon the diaphragm on diaphragm positioning tool 62 and is taken just by industrial camera 3, i.e., it is industrial
Video camera 3, red emitter 8 form light transmission detection station, for the diaphragm positioning tool 62 for being located at the light transmission detection station
On diaphragm carry out light transmission detection.The picture that industrial camera 3 is shot passes to main controller, and main controller judges whether diaphragm closes
Lattice.
The spray head 12 of code spraying device 1 is fixed on next diaphragm positioning tool 62 at 2 place of camera bellows by a rack 11
Side, a diaphragm positioning tool 62 mentioned here, which refers to, to be equivalent to for the diaphragm positioning tool 62 of light transmission detection station, i.e.,
Code spraying device 1,12 position of spray head are coding station, and coding station is used to spray to the qualified diaphragm of the diaphragm positioning tool 62
Code.
As shown in Figure 1, be equipped with above the previous diaphragm positioning tool 62 of camera bellows 2 is for detecting diaphragm positioning tool 62
The anti-neglected loading detection probe 5 of no neglected loading, i.e., anti-neglected loading detection probe 5 are neglected loading detection station in place, neglected loading detection probe 5
Brace is mounted on 2 outer wall of camera bellows, and anti-neglected loading detection probe 5 is preferably infrared probe, is equipped with outside camera bellows 2 for showing that industry is taken the photograph
The liquid crystal display 4 of the clapped picture of camera 3, the data corresponding with the connected progress of main controller of liquid crystal display 4 and image are shown.
As shown in Figure 1,62 position of diaphragm positioning tool marked in the figure is piece installing station, operator is located at this
Place carries out the piece installing of diaphragm, and using piece installing station as basic point, rotation is followed successively by neglected loading detection station, light transmission at interval of 60 ° counterclockwise
Detection station, coding station.
As shown in Fig. 2, another as the present embodiment optimizes, it is provided in camera bellows 2 for detecting diaphragm positioning tool
62 whether positioning inductor 21 in place, positioning inductor 21 is located at side in camera bellows 2, and opposite with diaphragm positioning tool 62
Answer, for detect diaphragm positioning tool 62 rotation whether in place, once diaphragm positioning tool 62 in place if red emitter 8 irradiate
Transmitted light photograph is taken by industrial camera 3 on diaphragm, and photographed data is transferred to computer and carries out qualified analysis, it is preferred that
Positioning inductor 21 is used and is detected to the structure for the structure for wearing formula infrared probe in the present embodiment.
In the present embodiment, automatic detection and the automatic code-spraying for completing diaphragm through the above structure, eliminate tradition
The mode of visual inspection in technology, as another improvement of the present embodiment, this programme, which will continue statement, carries out material picking
It improves
As shown in Figure 3, Figure 4, diaphragm positioning tool 62 includes diaphragm positioning base 601, is arranged in diaphragm positioning base 601
Sucker 602, the micromotor 603 of bottom；601 both ends of diaphragm positioning base are each provided with shaft, and diaphragm positioning base 601 is used
In placement diaphragm, and diaphragm positioning base 601 can carry out 360 ° of rotation around the shaft, in order to enable diaphragm positioning base 601 exists
Guarantee that diaphragm is not fallen off in rotary course, 601 bottom of diaphragm positioning base is provided with sucker 602, the tracheae 604 of sucker 602 with
The shaft of diaphragm positioning base 601 is coaxially connected, and the sucker 602 of all diaphragm positioning tools 62 shares same gas source 14, i.e., logical
It crosses the air-breathing of the gas source of sucker and deflates and complete the absorption of diaphragm and blow off.
As the materialization of the present embodiment, above-mentioned gas source 14 rotates to be vacuum pump, for realizing sucker 602 absorption and blow
Drop.
In order to realize the automatic rotation of diaphragm positioning base 601, one end shaft and micromotor of diaphragm positioning base 601
603 connections, type motor 603 are mounted on 61 ontology of revolving platform, and another shaft of diaphragm positioning base 601 is mounted on revolving platform 61
On body；To realize the rotation for promoting diaphragm positioning base 601 to carry out 360 ° on revolving platform 61 by controlling micromotor 603
Turn, and this programme is designed as rotational structure primarily to realize diaphragm discharging, i.e., every time rotation only need 180 °, initially
Diaphragm positioning base 601 upward, rotates 180 ° of rear film positioning bases 601 downward for discharging, in order to enable control under state
More simple, the micromotor 603 in this programme selects stepper motor to realize, stepper motor is connected using the pulse power, makes it
Every energization is primary to complete 180 ° of rotations, and rotation resets twice.
Micromotor 603 is connect with main controller, and main controller controls the energized state of micromotor 603 and sucker 602, is completed
The 180 ° of rotations and the ventilation of 602 gas source of sucker of diaphragm positioning base 601 are died, and complete diaphragm from diaphragm positioning base
601 are automatically separated.
As shown in figure 5, Cam splitter 6 is each side respectively arranged with a sub-material storehouse 13,13 place side of sub-material storehouse
The underface of corresponding diaphragm positioning tool 62, main controller control Cam splitter 6 and diaphragm positioning tool 62 are turned to sub-material storehouse
Powder is completed right above 13, to realize the sorting of qualified diaphragm Yu unqualified diaphragm, 13 bottom of sub-material storehouse configures conveyer belt, uses
In the diaphragm after sorting is delivered to fixed emptying point, 602 number of sucker of 601 bottom of diaphragm positioning base is two, and two inhale
Disk 602 is symmetrical, and for the tracheae 604 of all suckers 602 by 61 inside cabling of revolving platform, gas source 14 is arranged in revolving platform 61
Middle part.
As advanced optimizing for the present embodiment, above-mentioned two sub-material storehouse 13 is located at immediately below coding station and piece installing
Station deflect 60 ° clockwise corresponding to immediately below diaphragm positioning tool 62, i.e., whole dischargings is completed before piece installing station,
To save process.
The working principle of automatic sorting material illustrates:
As shown in Figure 5 and Figure 6, diaphragm by piece installing station is put into diaphragm positioning base 601 under original state, successively passes through
Neglected loading detection station, light transmission detection station, coding station, the motion flow of main controller are the detection of light transmission detection station accordingly
It is whether qualified, coding station is entered if qualified, main controller control diaphragm positioning base 601 rotates 180 ° if unqualified,
When then the diaphragm positioning tool 62 enters coding station, downward, main controller control vacuum pump is in be blown diaphragm positioning base 601
Gaseity is to which diaphragm to be blown into the filler bin below coding station；
If light transmission detection station detects qualification, then enters coding station into coding, enter next station master after the completion of coding
Control machine controls diaphragm positioning base 601 and rotates 180 °, enters back into the then discharging of next station.
The above is only the preferred embodiment of the utility model, it should be understood that the utility model is not limited to herein
Disclosed form, should not be regarded as an exclusion of other examples, and can be used for other combinations, modifications, and environments, and
Can be in contemplated scope described herein, modifications can be made through the above teachings or related fields of technology or knowledge.And this field
The modifications and changes that personnel are carried out do not depart from the spirit and scope of the utility model, then all should be in right appended by the utility model
It is required that protection scope in.
Claims (10)
1. diaphragm light transmission detect coding integrated equipment, which is characterized in that including code spraying device (1), camera bellows (2), workbench (7) and
Main controller, the workbench (7) install the revolving platform (61) driven by Cam splitter (6), annular on revolving platform (61)
Multiple diaphragm positioning tools (62) are distributed with；
The camera bellows (2) is mounted on above revolving platform (61), and the every rotation of main controller control revolving platform (61) once makes film just
Piece positioning tool (62) is located in camera bellows (2)；
It is equipped with industrial camera (3) in the camera bellows (2), is equipped with below revolving platform (61) with industrial camera (3) to wearing
Red emitter (8) so that red emitter (8) impinges upon the diaphragm on diaphragm positioning tool (62) just by industrial camera
(3) it takes；
The picture of industrial camera (3) shooting passes to main controller, and main controller judges whether diaphragm is qualified, the code spraying device
(1) it uses next diaphragm positioning tool (62) top where spray head (12) is fixed on camera bellows (2) by a rack (11)
In the qualified diaphragm coding for giving the diaphragm positioning tool (62).
2. diaphragm light transmission according to claim 1 detects coding integrated equipment, which is characterized in that the camera bellows (2) is previous
Be equipped with above a diaphragm positioning tool (62) for detect diaphragm positioning tool (62) whether the anti-neglected loading detection probe of neglected loading
(5).
3. diaphragm light transmission according to claim 2 detects coding integrated equipment, which is characterized in that the camera bellows (2) is pacified outside
Equipped with for showing the liquid crystal display (4) of industrial camera (3) clapped picture.
4. diaphragm light transmission according to claim 1 detects coding integrated equipment, which is characterized in that set in the camera bellows (2)
Be equipped with for detect diaphragm positioning tool (62) whether positioning inductor (21) in place, once diaphragm positioning tool (62) is in place
Then red emitter (8), which is radiated on diaphragm, takes transmitted light photograph by industrial camera (3), and photographed data is transferred to computer
Carry out qualified analysis.
5. diaphragm light transmission according to claim 1 detects coding integrated equipment, which is characterized in that on the revolving platform (61)
The number of diaphragm positioning tool (62) is six, and Cam splitter (6) rotational frequency is 2S/ times, and each rotational angle is 60 °.
6. diaphragm light transmission according to claim 1-5 detects coding integrated equipment, which is characterized in that the diaphragm
Positioning tool (62) include diaphragm positioning base (601), setting diaphragm positioning base (601) bottom sucker (602), miniature
Motor (603)；
Diaphragm positioning base (601) both ends are each provided with shaft, and one end shaft is connect with micromotor (603), type motor
(603) it is mounted on revolving platform (61) ontology, diaphragm positioning base (601) another shaft is mounted on revolving platform (61) ontology；
The tracheae (604) and the shaft of diaphragm positioning base (601) of the sucker (602) are coaxially connected, and all diaphragms position work
The sucker (602) of dress (62) shares same gas source (14)；
The micromotor (603) connect with main controller, and main controller controls the energization shape of micromotor (603) and sucker (602)
State completes 180 ° of diaphragm positioning base (601) rotations and the ventilation of sucker (602) gas source or dies, completes diaphragm from film
Piece positioning base (601) are automatically separated.
7. diaphragm light transmission according to claim 6 detects coding integrated equipment, which is characterized in that the Cam splitter
(6) it is each side respectively arranged with a sub-material storehouse (13), side where the sub-material storehouse (13) corresponds to diaphragm positioning tool
(62) underface, main controller control Cam splitter (6) and turn to diaphragm positioning tool (62) right above sub-material storehouse (13)
Powder is completed, to realize the sorting of qualified diaphragm Yu unqualified diaphragm.
8. diaphragm light transmission according to claim 7 detects coding integrated equipment, which is characterized in that sub-material storehouse (13) bottom
Portion configures conveyer belt, for the diaphragm after sorting to be delivered to fixed emptying point.
9. diaphragm light transmission according to claim 6 detects coding integrated equipment, which is characterized in that the diaphragm positioning base
(601) sucker (602) number of bottom is two, and two suckers (602) are symmetrical.
10. diaphragm light transmission according to claim 6 detects coding integrated equipment, which is characterized in that all suckers
(602) by revolving platform (61) internal cabling, the gas source (14) is arranged in the middle part of revolving platform (61) tracheae (604).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822222319.5U CN209255262U (en) | 2018-12-27 | 2018-12-27 | Diaphragm light transmission detects coding integrated equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822222319.5U CN209255262U (en) | 2018-12-27 | 2018-12-27 | Diaphragm light transmission detects coding integrated equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209255262U true CN209255262U (en) | 2019-08-16 |
Family
ID=67583649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822222319.5U Expired - Fee Related CN209255262U (en) | 2018-12-27 | 2018-12-27 | Diaphragm light transmission detects coding integrated equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209255262U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109465207A (en) * | 2018-12-27 | 2019-03-15 | 朱锦铃 | Diaphragm light transmission detects coding integrated equipment |
| CN112903716A (en) * | 2021-01-21 | 2021-06-04 | 董文茸 | Place stable food processing and spout a yard detection machine with tank bottoms |
-
2018
- 2018-12-27 CN CN201822222319.5U patent/CN209255262U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109465207A (en) * | 2018-12-27 | 2019-03-15 | 朱锦铃 | Diaphragm light transmission detects coding integrated equipment |
| CN109465207B (en) * | 2018-12-27 | 2024-03-15 | 重庆中彦仪表科技股份有限公司 | Diaphragm light transmission detection and code spraying integrated equipment |
| CN112903716A (en) * | 2021-01-21 | 2021-06-04 | 董文茸 | Place stable food processing and spout a yard detection machine with tank bottoms |
| CN112903716B (en) * | 2021-01-21 | 2022-07-08 | 安徽祁鸣春农业科技有限公司 | Place stable food processing and spout a yard detection machine with tank bottoms |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190816 Termination date: 20191227 |
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| CF01 | Termination of patent right due to non-payment of annual fee |