CN209215534U - PCBA test device - Google Patents
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Abstract
本实用新型涉及测试领域,尤其涉及PCBA测试装置,包括:测试架以及分别设于测试架顶部和底部的第一伸缩机构、第二伸缩机构,所述测试架包括垂直设置的导轨,在导轨上由上往下依次设有沿其垂直方向运动的第一安装机构、第二安装机构,在第一安装机构、第二安装机构之间设有针床工装,第一安装机构的顶部与第一伸缩机构连接,第一安装机构的底部可拆卸连接待测板,第二安装机构的顶部可拆卸连接测试板,第二安装机构的底部与第二伸缩机构连接,所述测试板连接有显示装置,所述针床工装上设有用于连接待测板与测试板的探针。本实用新型有益效果:自动化程度高,提高了测试效率;节省了设计成本、工装存放空间以及工装维护成本。
The utility model relates to the field of testing, in particular to a PCBA testing device, comprising: a test frame and a first telescopic mechanism and a second telescopic mechanism respectively arranged on the top and bottom of the test frame; From top to bottom, a first installation mechanism and a second installation mechanism moving along its vertical direction are provided in sequence. Needle bed tooling is arranged between the first installation mechanism and the second installation mechanism. The top of the first installation mechanism is connected to the first installation mechanism. Connected by a telescopic mechanism, the bottom of the first installation mechanism is detachably connected to the board to be tested, the top of the second installation mechanism is detachably connected to the test board, the bottom of the second installation mechanism is connected to the second telescopic mechanism, and the test board is connected to a display device , the needle bed tooling is provided with probes for connecting the board to be tested and the test board. The utility model has beneficial effects: the degree of automation is high, and the test efficiency is improved; the design cost, tool storage space and tool maintenance cost are saved.
Description
技术领域technical field
本实用新型涉及测试领域,尤其涉及PCBA测试装置。The utility model relates to the testing field, in particular to a PCBA testing device.
背景技术Background technique
随着电子工业自动化的快速发展,大量的各种各样的可编程芯片诞生了。PCBA(PrintedCircuitBoardAssembly)也就是PCB空板,经过SMT(表面贴装技术)上件,再经过DIP插件的整个制程。PCB经过组装后需要对其性能进行测试,以防制造过程中电子元器件有错、漏、反、短、虚等情况导致PCBA出现故障,以确定PCBA是否合格。With the rapid development of electronic industry automation, a large number of various programmable chips were born. PCBA (Printed Circuit Board Assembly) is also a PCB empty board, after SMT (surface mount technology) parts, and then through the entire process of DIP plug-ins. After the PCB is assembled, its performance needs to be tested to prevent the PCBA from malfunctioning due to errors, leakage, reverse, short, virtual, etc. of electronic components during the manufacturing process, so as to determine whether the PCBA is qualified.
PCBA检测的常用方法之一是使用测试探针床工装,PCBA的测试针床工装的基本原理是将测试板的测试点通过工装的测试探针引出与待测试板,通过测试探针向测试板的特定测试点提供测试信号,并通过特定测试点读取输出信号,判断待测试板是否工作在正常状态。One of the commonly used methods for PCBA testing is to use the test probe bed tooling. The basic principle of the PCBA test bed of needle tooling is to lead the test points of the test board through the test probes of the tooling to the board to be tested, and pass the test probes to the test board. Specific test points provide test signals, and read output signals through specific test points to determine whether the board to be tested is working in a normal state.
传统的针床工装都是人工通过测试探针连接测试板和待测试板,测试效率低。此外,传统的针床测试工装都是一对一的,即一个工装应对一种PCBA。当产品的PCBA种类过多时,使用传统针床工装进行测试,需要很高的设计成本、工装存放空间以及工装维护成本。The traditional needle bed tooling is to manually connect the test board and the board to be tested through the test probe, and the test efficiency is low. In addition, the traditional bed of needles test tooling is one-to-one, that is, one tooling corresponds to one PCBA. When there are too many types of PCBA products, using traditional needle bed tooling for testing requires high design costs, tooling storage space, and tooling maintenance costs.
实用新型内容Utility model content
为解决上述问题,本实用新型提出PCBA测试装置,以提高测试效率,节约成本。In order to solve the above problems, the utility model proposes a PCBA testing device to improve testing efficiency and save costs.
PCBA测试装置,包括:测试架以及分别设于测试架顶部和底部的第一伸缩机构、第二伸缩机构,所述测试架包括垂直设置的导轨,在导轨上由上往下依次设有沿其垂直方向运动的第一安装机构、第二安装机构,在第一安装机构、第二安装机构之间设有针床工装,所述第一安装机构的顶部与第一伸缩机构连接,第一安装机构的底部可拆卸连接待测板,所述第二安装机构的顶部可拆卸连接测试板,第二安装机构的底部与第二伸缩机构连接,所述测试板连接有显示装置,所述针床工装上设有用于连接待测板与测试板的探针。The PCBA testing device comprises: a test frame and a first telescopic mechanism and a second telescopic mechanism respectively arranged on the top and bottom of the test frame; The first installation mechanism and the second installation mechanism moving in the vertical direction are provided with needle bed tooling between the first installation mechanism and the second installation mechanism. The top of the first installation mechanism is connected with the first telescopic mechanism, and the first installation mechanism The bottom of the mechanism is detachably connected to the board to be tested, the top of the second installation mechanism is detachably connected to the test board, the bottom of the second installation mechanism is connected to the second telescopic mechanism, the test board is connected to a display device, and the needle bed The tooling is provided with probes for connecting the board to be tested and the test board.
优选的,所述第一安装机构包括第一安装板,在第一安装板的两侧设有与导轨相配合的第一滑轮,在第一安装板的底部设有用于安装待测板的安装槽。Preferably, the first installation mechanism includes a first installation plate, on both sides of the first installation plate there are first pulleys matched with the guide rails, and on the bottom of the first installation plate there is a mounting plate for installing the board to be tested. groove.
优选的,所述第二安装机构包括第二安装板,在第二安装板的两侧设有与导轨相配合的第二滑轮,在第二安装板的顶部设有用于安装测试板的托槽。Preferably, the second installation mechanism includes a second installation plate, on both sides of the second installation plate there are second pulleys matched with the guide rails, on the top of the second installation plate there is a bracket for installing the test board .
优选的,所述针床工装包括第三安装板,所述第三安装板的两侧设有与导轨相配合的第三滑轮,所述第三滑轮的顶部和底部均连接有弹簧。Preferably, the needle bed tooling includes a third mounting plate, third pulleys matched with guide rails are provided on both sides of the third mounting plate, and springs are connected to the top and bottom of the third pulleys.
优选的,所述第三安装板上设有若干用于安装探针的插孔。Preferably, several sockets for installing probes are provided on the third mounting plate.
优选的,在所述第一安装板与针床工装之间的导轨内设有上固定件,所述上固定件的安装高度低于探针顶部;在所述第二安装板与针床工装之间的导轨内设有下固定件,所述下固定件的安装高度高于探针底部。Preferably, an upper fixture is provided in the guide rail between the first mounting plate and the needle bed tooling, and the installation height of the upper fixing piece is lower than the top of the probe; between the second mounting plate and the needle bed tooling A lower fixing part is arranged in the guide rail between them, and the installation height of the lower fixing part is higher than the bottom of the probe.
本实用新型可以实现以下效果:The utility model can realize following effects:
1.第一安装板、针床工装、第二安装板通过第一伸缩机构和第二伸缩机构实现连接及拆卸,自动化程度高,提高了测试效率;1. The first mounting plate, the needle bed tooling, and the second mounting plate are connected and disassembled through the first telescopic mechanism and the second telescopic mechanism, which has a high degree of automation and improves the test efficiency;
2.第一安装板、第二安装板分别通过可拆卸连接方式连接待测板和测试板,方便待测板和测试板的更换,提高了测试效率;2. The first installation board and the second installation board are respectively connected to the board to be tested and the test board through detachable connection, which facilitates the replacement of the board to be tested and the test board, and improves the test efficiency;
3.第三安装板上设有若干用于安装探针的插孔,根据测试要求选择对应的插孔插接探针,实现利用一件针床工装就可以对多种待测板进行测试,节省了设计成本、工装存放空间以及工装维护成本。3. There are a number of jacks for installing probes on the third mounting board, and the corresponding jacks are selected according to the test requirements to plug in the probes, so that a variety of boards to be tested can be tested with one needle bed tooling, Save design cost, tooling storage space and tooling maintenance cost.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1是本实用新型实施例中的整体结构示意图;Fig. 1 is the overall structure schematic diagram in the utility model embodiment;
图2是本实用新型实施例中的第三安装板的结构示意图。Fig. 2 is a schematic structural view of the third mounting plate in the embodiment of the present invention.
其中,1-测试架,11-导轨,111-上固定件,112-下固定件,2-第一伸缩机构,3-第二伸缩机构,4-第一安装机构,41-第一安装板,42-第一滑轮,43-安装槽,5-针床工装,51-安装板,511-插孔,52-第三滑轮,53-弹簧,54-探针,6-第二安装机构,61-第二安装板,62-第二滑轮,63-托槽,7-显示装置。Among them, 1-test frame, 11-guide rail, 111-upper fixing part, 112-lower fixing part, 2-first telescopic mechanism, 3-second telescopic mechanism, 4-first installation mechanism, 41-first installation plate , 42-first pulley, 43-installation groove, 5-needle bed tooling, 51-installation plate, 511-jack, 52-third pulley, 53-spring, 54-probe, 6-second installation mechanism, 61-the second mounting plate, 62-the second pulley, 63-bracket, 7-display device.
具体实施方式Detailed ways
以下结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The technical solution of the utility model will be further described below in conjunction with the accompanying drawings, but the utility model is not limited to these embodiments.
结合附图1,本实用新型提供了一种PCBA测试装置,包括:测试架1,在测试架由上往下依次设有第一伸缩机构2、第二伸缩机构3、第一安装机构4、针床工装5、第二安装机构6。In conjunction with accompanying drawing 1, the utility model provides a kind of PCBA testing device, comprises: test frame 1, is provided with first expansion mechanism 2, second expansion mechanism 3, first installation mechanism 4, Needle bed frock 5, second installation mechanism 6.
其中,测试架包括垂直设置的导轨11,在本实施例中,导轨有4条。第一伸缩机构、第二伸缩机构分别设于测试架顶部和底部,在测试架上设有用于控制第一伸缩机构、第二伸缩机构运动的控制按钮。在导轨上由上往下依次设有沿其垂直方向运动的第一安装机构、第二安装机构,针床工装设于第一安装机构、第二安装机构之间,第一安装机构的顶部与第一伸缩机构连接,第一安装机构的底部可拆卸连接待测板,第二安装机构的顶部可拆卸连接测试板,第二安装机构的底部与第二伸缩机构连接,测试板连接有显示装置7,针床工装上设有用于连接待测板与测试板的探针。Wherein, the test frame includes guide rails 11 arranged vertically, and in this embodiment, there are four guide rails. The first telescopic mechanism and the second telescopic mechanism are respectively arranged on the top and the bottom of the test frame, and the test frame is provided with control buttons for controlling the movement of the first telescopic mechanism and the second telescopic mechanism. A first installation mechanism and a second installation mechanism moving along its vertical direction are sequentially arranged on the guide rail from top to bottom. The needle bed tool is installed between the first installation mechanism and the second installation mechanism. The first telescopic mechanism is connected, the bottom of the first installation mechanism is detachably connected to the board to be tested, the top of the second installation mechanism is detachably connected to the test board, the bottom of the second installation mechanism is connected to the second telescopic mechanism, and the test board is connected to a display device 7. The needle bed tooling is equipped with probes for connecting the board to be tested and the test board.
测试板和待测板涉及多个功能电路和至少一个可编程芯片,待测板和测试板的可编程芯片中分别写入DSP程序,利用其待测板和测试板中收发信号的采样电路传送给可编程芯片,判断测试板上的待板电路是否有效。需要说明的是,在本实施例中的DSP程序为现有技术,通过在测试板和待测板上的可编程芯片写入DSP来实现待测电路是否有效的判断也为现有技术。The test board and the board to be tested involve multiple functional circuits and at least one programmable chip. The DSP program is respectively written in the programmable chip of the board to be tested and the test board, and is transmitted by the sampling circuit of the signal sent and received in the board to be tested and the test board. For the programmable chip, judge whether the circuit to be boarded on the test board is valid. It should be noted that the DSP program in this embodiment is the prior art, and it is also the prior art to realize whether the circuit under test is valid by writing the DSP into the programmable chip on the test board and the board under test.
在本实施例中,第一伸缩机构、第二伸缩机构均采用伸缩气缸,伸缩气缸的运动受到控制按钮的控制。第一伸缩机构、第二伸缩机构也可以通过其他伸缩机构来代替。In this embodiment, the first telescopic mechanism and the second telescopic mechanism both use telescopic air cylinders, and the movement of the telescopic air cylinders is controlled by control buttons. The first telescopic mechanism and the second telescopic mechanism can also be replaced by other telescopic mechanisms.
第一安装机构包括第一安装板41,在第一安装板的两侧设有与导轨相配合的第一滑轮42,在第一安装板的底部设有用于安装待测板的安装槽43。通过滑轮与导轨的连接方式,实现第一安装机构在导轨上上下运行。安装槽的设计方便待测板的安装及拆卸。The first installation mechanism includes a first installation board 41, on both sides of the first installation board there are first pulleys 42 matched with the guide rails, and on the bottom of the first installation board there is an installation groove 43 for installing the board to be tested. Through the connection mode between the pulley and the guide rail, the first installation mechanism can move up and down on the guide rail. The installation groove is designed to facilitate the installation and removal of the board to be tested.
第二安装机构包括第二安装板61,在第二安装板的两侧设有与导轨相配合的第二滑轮62,在第二安装板的顶部设有用于安装测试板的托槽63。通过滑轮与导轨的连接方式,实现第二安装机构在导轨上上下运行。托槽的设计方便测试板的安装及拆卸。The second installation mechanism includes a second installation board 61, on both sides of the second installation board there are second pulleys 62 matched with the guide rails, on the top of the second installation board there is a bracket 63 for installing the test board. Through the connection mode of the pulley and the guide rail, the second installation mechanism can move up and down on the guide rail. The bracket is designed to facilitate the installation and removal of the test board.
针床工装包括第三安装板51,第三安装板的两侧设有与导轨相配合的第三滑轮52,第三滑轮的顶部和底部均连接有弹簧53。为减小探针与待测板、测试板连接时的缓冲,第三滑轮的顶部和底部均连接有弹簧,避免了探针与待测板、测试板连接时由于速度快而对探针、待测板、测试板造成损坏。The needle bed tooling includes a third mounting plate 51 , on both sides of the third mounting plate there are third pulleys 52 matched with the guide rails, and springs 53 are connected to the top and bottom of the third pulleys. In order to reduce the buffer when the probe is connected to the board to be tested and the test board, springs are connected to the top and bottom of the third pulley, which avoids the impact on the probe, The board under test and the test board are damaged.
第三安装板上设有若干用于安装探针54的插孔511。根据测试要求选择对应的插孔插接探针,实现利用一件针床工装就可以对多种待测板进行测试,节省了设计成本、工装存放空间以及工装维护成本。The third installation board is provided with a plurality of sockets 511 for installing the probes 54 . Select the corresponding socket plug-in probe according to the test requirements, so that a variety of boards to be tested can be tested with one needle bed tooling, saving design costs, tooling storage space, and tooling maintenance costs.
为避免由于第一伸缩机构、第二伸缩机构的运行过度,而造成待测板与测试板连接过于紧密,甚至损坏。在所述第一安装板与针床工装之间的导轨内设有上固定件111,上固定件的安装高度略低于探针顶部;在所述第二安装板与针床工装之间的导轨内设有下固定件112,下固定件的安装高度略高于探针底部。上固定件和下固定件用于对第一滑轮和第二滑轮进行限位,第一滑轮、第二滑轮分别运动到上固定件、下固定件的位置时,探针两端刚好分别与待测板和测试板连接,从而起到对第一安装机构、第二安装机构进行限位的作用。In order to avoid excessive operation of the first telescopic mechanism and the second telescopic mechanism, the board to be tested and the test board are too tightly connected or even damaged. An upper fixture 111 is arranged in the guide rail between the first mounting plate and the needle bed frock, and the installation height of the upper fixture is slightly lower than the top of the probe; between the second mounting plate and the needle bed frock A lower fixing part 112 is arranged inside the guide rail, and the installation height of the lower fixing part is slightly higher than the bottom of the probe. The upper fixing piece and the lower fixing piece are used to limit the position of the first pulley and the second pulley. The test board is connected with the test board, so as to limit the position of the first installation mechanism and the second installation mechanism.
本实施例的工作过程为:首先,分别在第一安装机构、第二安装机构中安装待测板和测试板,根据测试需求选择第三安装板上的插孔插入探针,通过控制按钮来控制第一伸缩机构和第二伸缩机构伸长,使得待测板与测试板通过探针连接。待测板与测试板上的可编程芯片实现待测板上待测电路输出、输入的检测,其检测结果在显示装置上显示。待检测完成后,通过控制按钮来控制第一伸缩机构和第二伸缩机构缩短,待测板与测试板分离,然后分别从第一安装机构、第二安装机构中取出待测板和测试板。The working process of this embodiment is as follows: first, install the board to be tested and the test board in the first installation mechanism and the second installation mechanism respectively, select the socket on the third installation board to insert the probe according to the test requirements, and use the control button to Control the extension of the first telescopic mechanism and the second telescopic mechanism, so that the board to be tested and the test board are connected through probes. The programmable chip on the board to be tested and the test board realizes the detection of the output and input of the circuit to be tested on the board to be tested, and the detection results are displayed on the display device. After the test is completed, the first telescopic mechanism and the second telescopic mechanism are controlled to shorten by the control button, the board to be tested is separated from the test board, and then the board to be tested and the test board are taken out from the first installation mechanism and the second installation mechanism respectively.
本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.
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| CN110389297A (en) * | 2019-08-22 | 2019-10-29 | 上海泽丰半导体科技有限公司 | A kind of novel measuring test plate (panel) and test device |
| CN111781481A (en) * | 2020-06-02 | 2020-10-16 | 西安易恩电气科技有限公司 | Clamp adapter for high-temperature anti-deflection test cabinet |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110389297A (en) * | 2019-08-22 | 2019-10-29 | 上海泽丰半导体科技有限公司 | A kind of novel measuring test plate (panel) and test device |
| CN111781481A (en) * | 2020-06-02 | 2020-10-16 | 西安易恩电气科技有限公司 | Clamp adapter for high-temperature anti-deflection test cabinet |
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Address after: 311500 No. 288 Shizhu Road, Tonglu Economic Development Zone, Hangzhou City, Zhejiang Province Patentee after: Zhejiang arrow network energy technology Co.,Ltd. Address before: 311500 No. 288 Shizhu Road, Tonglu Economic Development Zone, Hangzhou City, Zhejiang Province Patentee before: ZHEJIANG SOLAX NETWORK ENERGY TECHNOLOGY Co.,Ltd. |
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