CN209206926U - Full-liquid type heat exchanger end cap production line - Google Patents
Full-liquid type heat exchanger end cap production line Download PDFInfo
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- CN209206926U CN209206926U CN201822001232.5U CN201822001232U CN209206926U CN 209206926 U CN209206926 U CN 209206926U CN 201822001232 U CN201822001232 U CN 201822001232U CN 209206926 U CN209206926 U CN 209206926U
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- end cap
- heat exchanger
- station
- full
- exchanger end
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Abstract
The utility model discloses a kind of full-liquid type heat exchanger end cap production lines, belong to heat exchanger processing equipment technical field, including the cutting stock station, punch forming station and drilling station set gradually, cutting stock station is equipped with plasma cutting machine, punch forming station is equipped with press machine, and drilling station is equipped with drilling equipment；The slider end of press machine is equipped with the punch-pin or cavity plate to match with heat exchanger end cap shape；Drilling equipment includes workbench, the clamp body for the positioning of heat exchanging device end cap and the drill bit by power part driving.Cutting stock is carried out by plasma cutting machine, carries out punch forming using press machine, full-liquid type heat exchanger end cap is positioned using clamp body in drilling station, driving drill bit completes drilling processing.The utility model simplifies the processing technology of full-liquid type heat exchanger end cap, improves processing efficiency, while also reducing cost of labor and the wasting of resources, advantageously reduces production cost, increases economic efficiency.
Description
Technical field
The utility model belongs to heat exchanger processing equipment technical field more particularly to a kind of production of full-liquid type heat exchanger end cap
Line.
Background technique
Full-liquid type heat exchanger end cap belongs to one of main component of heat exchanger, as shown in Figure 5,6, full-liquid type heat exchanger end cap
For spherical crown shape, it is connected by the annular flange dish at its edge with the shell of heat exchanger, it is therefore desirable in full-liquid type heat exchanger end cap
Edge process mounting hole.Currently, the processing method of full-liquid type heat exchanger end cap is comparatively laborious, end socket is forged and pressed in advance, is also needed
Outsourcing flange is wanted, and by flange welding in the surrounding of ellipse head, material and cost of labor are higher, and wasting of resources phenomenon is tight
Weight；Welding quality is also required to rely on the skills involved in the labour of operator simultaneously.The processing technology working efficiency is low, operator
Large labor intensity, be not suitable for produce in enormous quantities demand.
Utility model content
The purpose of the utility model is to provide a kind of full-liquid type heat exchanger end cap production lines, it is intended to solve the above-mentioned prior art
Middle full-liquid type heat exchanger end cap processing technology large labor intensity, working efficiency be low, material and high labor cost, the skill of the wasting of resources
Art problem.
In order to solve the above technical problems, technical solution adopted in the utility model is:
A kind of full-liquid type heat exchanger end cap production line, including set gradually cutting stock station, punch forming station and
Drilling station, the cutting stock station are equipped with plasma cutting machine, and the punch forming station is equipped with press machine, the drilling
Station is equipped with drilling equipment；The slider end of the press machine is equipped with the punch-pin or cavity plate to match with heat exchanger end cap shape；
The drilling equipment includes workbench, the clamp body for the positioning of heat exchanging device end cap and the drill bit by power part driving.
Preferably, the clamp body includes pedestal, compression bar and limited block, and the pedestal is set on workbench, the pressure
The lower end of bar is equipped with the pressure cap to match with heat exchanger end cap upper surface, the brill of the pressure cap being surrounded by with drill bit cooperation
Set；The compression bar and pressure cap are set to the surface of pedestal, and the limited block is at least three and is distributed on pedestal, described
The inboard of limited block is contacted with the edge of heat exchanger end cap；The compression bar is set on workbench by elevating mechanism.
Preferably, the elevating mechanism includes rack and crossbeam, and one end of the crossbeam passes through on sliding block and rack side
Slideway be slidably matched, the compression bar extends vertically through the other end of crossbeam, and the compression bar is threadedly engaged with crossbeam, the compression bar
Top is equipped with handwheel.
Preferably, the pedestal is equipped with the electromagnet for adsorbing heat exchanger end cap, and the bottom of the pedestal, which is equipped with, to be turned
Rotation is driven by motor in axis, the shaft；The workbench is equipped with the groove to match with pedestal, is equipped in the middle part of the groove
The through-hole matched with shaft；The motor is arranged below the worktable.
Preferably, the inner surface of the pressure cap is equipped with cushion.
Preferably, it is all provided between the cutting stock station and punch forming station, punch forming station and drilling station
There is the conveyer belt for being used for transmission heat exchanger end cap.
Preferably, the press machine is fluid pressure type punching machine.
The beneficial effects of adopting the technical scheme are that compared with prior art, the utility model passes through
Ion cutting machine carries out cutting stock, carries out punch forming using press machine, is changed using clamp body full-liquid type in drilling station
Hot device end cap is positioned, and driving drill bit completes the drilling processing of full-liquid type heat exchanger end cap surrounding mounting hole.It is practical using this
The novel processing technology for simplifying full-liquid type heat exchanger end cap, improves processing efficiency, while also reducing cost of labor and money
Source waste, advantageously reduces production cost, increases economic efficiency, be particularly suitable for producing in enormous quantities.
Detailed description of the invention
Utility model will be further described in detail below with reference to the attached drawings and specific embodiments.
Fig. 1 is the process flow chart of the utility model；
Fig. 2 is the structural schematic diagram of drilling equipment in the utility model；
Fig. 3 is the left view of Fig. 2；
Fig. 4 is the A-A cross-sectional view of compression bar in Fig. 3；
Fig. 5 is the structural schematic diagram of full-liquid type heat exchanger end cap；
Fig. 6 is the top view of Fig. 5；
In figure: 1- workbench, 2- heat exchanger end cap, 3- drill bit, 4- drilling rod, 5- pedestal, 6- compression bar, 7- limited block, 8- pressure
Cap, 9- rack, 10- crossbeam, 11- sliding block, 12- slideway, 13- handwheel, 14- drill bushing；15- mounting hole.
Specific embodiment
Below with reference to the attached drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out clear
Chu is fully described by, it is clear that and described embodiment is only a part of the embodiment of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
A kind of full-liquid type heat exchanger end cap production line, including set gradually cutting stock station, punch forming station and
Drilling station, the cutting stock station is equipped with plasma cutting machine, more accurate using plasma cutting machine blank size, is not necessarily to
Reserved machining allowance；The punch forming station is equipped with press machine, one time punching molded using press machine, convenient and efficient；It is described
Drilling station is equipped with drilling equipment, realizes the brill processing of mounting hole；Successively pass through cutting stock station, punch forming station and brill
Plasma cut blanking, press machine punch forming and the drilling of hole station, as shown in Figure 1, completing full-liquid type heat exchanger end cap
Processing, improves production efficiency.Wherein, the slider end of the press machine is equipped with the punch-pin to match with heat exchanger end cap shape
Or cavity plate, it can be one time punching molded；The drilling equipment includes workbench 1, for the clamp body of the positioning of heat exchanging device end cap 2
With the drill bit 3 driven by power part, as shown in Figure 2,3, after being positioned by clamp body heat exchanging device end cap, driving drill bit is carried out
Drilling, finally obtains heat exchanger end cap finished product.
As a kind of preferred structure, such as Fig. 2-4, the clamp body includes pedestal 5, compression bar 6 and limited block 7, the pedestal 5
It is set on workbench 1, the lower end of the compression bar 6 is equipped with the pressure cap 8 to match with 2 upper surface of heat exchanger end cap, the pressure cap 8
Be surrounded by with drill bit 3 cooperate drill bushing 14, protected by through-hole of the drill bushing to pressure cap surrounding, guarantee the brill of mounting hole
Hole precision；The compression bar 6 and pressure cap 8 are set to the surface of pedestal 5, and the limited block 7 is at least three and is distributed in pedestal
On 5, the inboard of the limited block 7 is contacted with the edge of heat exchanger end cap 2；The compression bar 6 is set to by elevating mechanism
On workbench 1.Heat exchanger end cap is placed on the pedestal of workbench, is limited using limited block heat exchanging device end cap surrounding
Heat exchanger end cap, is fixed on the base by position by pressure cap；The power part for driving drill bit is motor, and starting motor drives drill bit
The drilling processing of mounting hole is realized in rotation.
In a specific embodiment of the utility model, the elevating mechanism includes rack 9 and crossbeam 10, the crossbeam
10 one end is slidably matched by sliding block 11 with the slideway 12 on 9 side of rack, and the compression bar 6 extends vertically through the another of crossbeam 10
End, the compression bar 6 are threadedly engaged with crossbeam 10, and the top of the compression bar 6 is equipped with handwheel 13.Pressure cap can be driven by rotating handwheel
Decline realizes the pressing of heat exchanging device end cap, the heat exchanger end cap in boring procedure is avoided to be displaced, and guarantees drilling quality.
Above-mentioned technical proposal is advanced optimized, the pedestal 5 is equipped with the electromagnet for adsorbing heat exchanger end cap 2, institute
The bottom for stating pedestal 5 is equipped with shaft, and rotation is driven by motor in the shaft；The workbench 1, which is equipped with, to match with pedestal 5
Groove, the groove middle part are equipped with the through-hole matched with shaft；The motor is arranged below the worktable.When being drilled one
After mounting hole, pressure cap is risen, motor driven base rotation certain angle, carries out the brill processing of next mounting hole；Heat exchanger end cap
In rotary course, heat exchanger end cap can be securely adsorbed on pedestal under the suction-operated of electromagnet, guarantee mounting hole
Machining accuracy.
In order to avoid heat exchanging device end cap causes to impact pressure cap during the depression process, buffering is equipped in the inner surface of pressure cap 8
Pad.
The technological process of production is advanced optimized, in cutting stock station and punch forming station, punch forming station and is bored
The conveyer belt for being used for transmission heat exchanger end cap is equipped between the station of hole.Realize heat exchanger end cap in each process by conveyer belt
Between transport, reduce drain on manpower and material resources, further improve working efficiency.
Wherein, the press machine is fluid pressure type punching machine.Fluid pressure type punching machine realizes automation, intelligentized control method, can be fast
Fast blanking, a hydro-forming, pressing result are good；Human-computer interaction can be realized by touch screen technology, more convenient operation is quick.
The advantage that the utility model has process flow compact, simple to operate, is cut down using plasma cutting machine
Material, blank size is accurate, saves material；It is one time punching molded by fluid pressure type punching machine, improve production efficiency；In drillman
Position, heat exchanger end cap to be processed is placed on pedestal, is limited after fixing, is started on drill bit to it using limited block and pressure cap
The motor of side drives drill bit heat exchanging device end cap to drill, while more on the rotation realization heat exchanging device end cap for passing through pedestal
A mounting hole carries out brill processing one by one.In addition, workpiece is delivered to punch forming by conveyer belt after cutting stock station blanking
Station and drilling station, reduce the turnaround time.It can reduce cost of labor and material cost using the utility model, and then drop
Low production cost；The labor intensity of operator is also reduced simultaneously, production efficiency is improved, meets mass production
Demand.
Elaborate many details in the above description in order to fully understand the utility model, but this is practical new
Type can also be implemented using other than the one described here other way, and those skilled in the art can be without prejudice to this reality
With doing similar popularization in the case where novel intension, therefore the utility model is not limited by particular embodiments disclosed above.
Claims (7)
1. a kind of full-liquid type heat exchanger end cap production line, it is characterised in that: including set gradually cutting stock station, strike out
Type station and drilling station, the cutting stock station are equipped with plasma cutting machine, and the punch forming station is equipped with press machine,
The drilling station is equipped with drilling equipment；The slider end of the press machine is equipped with the punch-pin to match with heat exchanger end cap shape
Or cavity plate；The drilling equipment include workbench, for the positioning of heat exchanging device end cap clamp body and driven by power part
Drill bit.
2. full-liquid type heat exchanger end cap production line according to claim 1, it is characterised in that: the clamp body includes bottom
Seat, compression bar and limited block, the pedestal are set on workbench, and the lower end of the compression bar is equipped with and heat exchanger end cap upper surface phase
Identical pressure cap, the drill bushing of the pressure cap being surrounded by with drill bit cooperation；The compression bar and pressure cap be set to pedestal just on
Side, the limited block are at least three and are distributed on pedestal, the inboard and the edge of heat exchanger end cap of the limited block
Contact；The compression bar is set on workbench by elevating mechanism.
3. full-liquid type heat exchanger end cap production line according to claim 2, it is characterised in that: the elevating mechanism includes machine
One end of frame and crossbeam, the crossbeam is slidably matched by sliding block and the slideway on rack side, and the compression bar extends vertically through cross
The other end of beam, the compression bar are threadedly engaged with crossbeam, and the top of the compression bar is equipped with handwheel.
4. full-liquid type heat exchanger end cap production line according to claim 2, it is characterised in that: the pedestal is equipped with and is used for
The electromagnet of heat exchanger end cap is adsorbed, the bottom of the pedestal is equipped with shaft, and rotation is driven by motor in the shaft；The work
Platform is equipped with the groove to match with pedestal, is equipped with the through-hole matched with shaft in the middle part of the groove；The motor is set to
The lower section of workbench.
5. full-liquid type heat exchanger end cap production line according to claim 2, it is characterised in that: the inner surface of the pressure cap is set
There is cushion.
6. full-liquid type heat exchanger end cap production line according to claim 1, it is characterised in that: the cutting stock station with
The conveyer belt for being used for transmission heat exchanger end cap is equipped between punch forming station, punch forming station and drilling station.
7. full-liquid type heat exchanger end cap production line according to claim 1-6, it is characterised in that: the press machine
For fluid pressure type punching machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822001232.5U CN209206926U (en) | 2018-11-30 | 2018-11-30 | Full-liquid type heat exchanger end cap production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822001232.5U CN209206926U (en) | 2018-11-30 | 2018-11-30 | Full-liquid type heat exchanger end cap production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209206926U true CN209206926U (en) | 2019-08-06 |
Family
ID=67462513
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822001232.5U Active CN209206926U (en) | 2018-11-30 | 2018-11-30 | Full-liquid type heat exchanger end cap production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN209206926U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114310439A (en) * | 2022-01-12 | 2022-04-12 | 中山金汇金属制造有限公司 | Opposite drilling machine |
-
2018
- 2018-11-30 CN CN201822001232.5U patent/CN209206926U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114310439A (en) * | 2022-01-12 | 2022-04-12 | 中山金汇金属制造有限公司 | Opposite drilling machine |
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