CN209077200U - A kind of mold sorting equipment - Google Patents
A kind of mold sorting equipment Download PDFInfo
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- CN209077200U CN209077200U CN201821567197.7U CN201821567197U CN209077200U CN 209077200 U CN209077200 U CN 209077200U CN 201821567197 U CN201821567197 U CN 201821567197U CN 209077200 U CN209077200 U CN 209077200U
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- mold
- mechanical arm
- sorting equipment
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Abstract
The utility model discloses a kind of mold sorting equipments, including mold conveying mechanism, image collecting device, control device, mechanism for sorting and material storing unit, conveying mechanism, image collecting device and mechanism for sorting to be all connected to control device；Conveying mechanism includes bearing rack, conveyer belt, conveyer belt one end is die feeding end, and one end is discharge end, can be differentiated according to the shape of institute's production mould to mold, and finished product and substandard products can be classified automatically according to result, are placed in specified place.In this way, worker only needs to carry out some simple flash Weedings to finished product.To greatly reduce the labour of worker, to provide working efficiency.
Description
Technical field
The utility model belongs to field of mechanical technique, and in particular to a kind of mold sorting equipment.
Background technique
Due to the mass production of mold, for same a collection of mold, need according to the shape of mold to the quality of mold into
Row difference, and classify and be deposited into designated position.In the production line of mold, for the knowledge of different molds in conventional processes
Not, usually by worker according to the quality of the shape of mold production mould to judge, thus to be sorted.If mold is
Alright, worker only needs to carry out the processes such as some simple rejecting flashes to the mold, and if there is substandard products, it needs to secondary
Then product, which sort out, to be smashed with pulverizer to carry out the forming of second of mold.And it is used to contain on existing production line
The material frame for putting different molds is placed directly on ground, after container is piled, needs to take away one, then empty material frame was taken
Come, since the production method of mold is continuous productive process, may need to stop mold circulation, Huo Zhemo during changing container
Tool has little time the case where being put into container generation, thus need that around mold sorting equipment setting is convenient for changing for holding mould
The container of tool provides convenience for operator.
Summary of the invention
To solve the above-mentioned problems, the utility model provides a mold sorting equipment, reduces manual labor amount, again
Greatly reduce the generation of missing inspection event.
In order to achieve the above objectives, a kind of mold sorting equipment described in the utility model includes mold conveying mechanism, and mold is defeated
It send and is provided with the first material storing unit for storing substandard products and the second material storage dress for storing certified products on the outside of mechanism
It sets, first material storing unit is identical with second material storing unit structure, and first material storing unit includes support frame, support
Setting is fixed at intervals with several for fixing the support of material frame there are two chain is arranged with outside sprocket wheel, sprocket wheel on chain on frame
Plate and hook, hook are clamped with material frame.
Further, material frame lower end surface offers sliding slot, and support plate upper end is provided with for being slidably connected with sliding slot
Sliding block.
Further, when support plate is located at close to transmission belt side, support plate self-retaining end tilts upwards to free end.
It further, further include mechanism for sorting and mold identification device, mechanism for sorting includes the first and second mechanical arms,
First mechanical arm is for grabbing substandard products, and the second manipulator is for grabbing substandard products；Mold identification device is used for judging conveyer belt
On mold be substandard products or certified products, and drive first or second mechanical arm to carry out grasping movement according to judging result.
It further, further include third mechanical arm, the first and second mechanical arms are located at conveying mechanism the same side, third
Mechanical arm is located at the conveying mechanism other side.
Further, mold identification device includes image collecting device and control device, control device and image collector
It sets and is connected with mechanism for sorting, the photo photographed is sent to control device for shooting mold photo by image collecting device；Control
Device processed includes controller, and controller and photoelectric sensor communicate to connect, and photoelectric sensor is for detecting whether there is mold, and handle
Signal is transmitted to controller, and controller issues photographing signals to image collecting device, and controller is according to the iconic model pre-entered
With the photo comparison photographed；If the mold in photo is substandard products, the first mechanical arm grabs corresponding mold and is placed on specific bit
It sets, if certified products, the work of the second mechanical arm grabs corresponding mold and is placed on designated position.
Further, image collecting device includes that mounting rack square on the conveyor is arranged, and is fixed with and takes the photograph on mounting rack
Camera, video camera are connect with controller.
Further, it is additionally provided on mounting rack and provides the light source of illumination for video camera.
Further, mold identification device is DMV NI Vision Builder for Automated Inspection.
Further, the first and second mechanical arm ends are respectively and fixedly provided with vacuum chuck.
Compared with prior art, the utility model at least has technical effect beneficial below, in conveying mechanism arranging thing
Expect storing unit, can at least place two on material storing unit simultaneously for storing the material frame of mold, when a material frame
It when piling, directly takes away, next material frame can be used directly, and eliminate the time of replacement material frame, not need to stop mold
Conveying on assembly line will not influence the sorting of mold because of material frame to be replaced.
Further, since large batch of mold produces, sorting worker needs to carry out work repeatedly for a long time；Especially exist
After a period of work, due to the influence of the factors such as physical fatigue, inevitably by picked at a degree of mistake, missing inspection etc.
Situation.Such production process, the large labor intensity of worker, production efficiency are relatively low.Using machine vision product, to production line
On product carry out the differentiation of certified products and substandard products, and product is put into different body feed tanks using mechanical arm, is realized to certified products
The purpose distinguished with substandard products.Worker only needs to carry out some simple flash Weedings to finished product.To greatly reduce
The labour of worker, to provide working efficiency.
Further, it is additionally provided on mounting rack and provides the light source of illumination for video camera, take video camera more clearly
The shape of mold.
Further, when support plate is located at close to transmission belt side, support plate self-retaining end tilts upwards to free end, branch
Fagging and support frame and material frame form relatively stable three-legged structure.
Further, the first and second mechanical arm ends are respectively and fixedly provided with vacuum chuck, will not be to mould when grabbing mold
It causes to scratch in tool surface.
It further, further include third mechanical arm, the first and second mechanical arms are located at conveyer belt the same side, third machine
Tool arm is located at the other side, since the amount of certified products mold is much larger than the amount of substandard products mold, so setting two are used to grab certified products
Mechanical arm, improve working efficiency, and two mechanical arms are arranged in the two sides of transmission belt, generation when avoiding work
Interference.
Detailed description of the invention
Fig. 1 is the overall schematic of mold sorting system；
Fig. 2 is the schematic diagram of material storing unit；
In figure: 1-mold conveying mechanism, 1-1-conveyer belt, 1-2-driving shaft, 1-3-bearing rack；2-images are adopted
Acquisition means, 2-1-mounting rack, 2-2-light source, 2-3-video camera；3-control devices, 3-1-display screen, 3-2-control
Device, 3-3-photoelectric sensor；4-mechanism for sorting, the first mechanical arm of 4-1-, the second mechanical arm of 4-2-, 4-3-third
Mechanical arm, 4-4-vacuum pump；5-first material storing units, 5-1-sprocket wheel, 5-2-chain, 5-3-support plate, 5-
4-bearing supports, 5-5-material；5-6-hook；5-7-card slot；6- second material storing unit, 7-molds.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawings and detailed description.
The orientation or position of the instructions such as term " on ", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outside"
Setting relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of describing the present invention and simplifying the description, and
It is not that the device of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, therefore
It should not be understood as limiting the present invention.
The utility model can differentiate mold according to the shape of institute's production mould, and can oneself according to result
It is dynamic that finished product and substandard products are classified, it is placed in specified place.In this way, worker only needs to carry out some simple hairs to finished product
Side Weeding.To greatly reduce the labour of worker, to provide working efficiency.
Embodiment 1
Referring to Fig.1, a kind of mold sorting equipment includes mold conveying mechanism 1, image collecting device 2, control device 3, divides
Mechanism 4 and material storing unit 5 are picked, conveying mechanism 1, image collecting device 2 and mechanism for sorting 4 are connect with control device 3.
Conveying mechanism 1 includes bearing rack 1-3, conveyer belt 1-1 and driving shaft 1-2, and bearing rack 1-3 has several,
In be provided with driving shaft 1-2 at the top of a bearing rack 1-3, be provided with driven wheel, conveyer belt 1- at the top of remaining bearing rack 1-3
1 is coated on outside driving wheel and driven wheel, and the one end conveyer belt 1-1 is die feeding end, and one end is discharge end.Support rack 1-3 two
Side is respectively arranged with first material storing unit 5 and second material storing unit 6.Image collecting device 2 includes mounting rack 2-1,
Light source 2-2 and video camera 2-3 are fixed on mounting rack 2-1.Mounting rack 2-1 is provided with above conveyer belt 1-1, on mounting rack 2-1
It is fixed with light source 2-2 and video camera 2-3, light source 2-2 is mainly that video camera 2-3 provides illumination, can more clearly take mold
Shape.
Image collecting device 2 is located at after conveyer belt feed end, is mainly used for the acquisition to mold shape and shoots mold
Photo, and the photo photographed is sent to control device 3；Mechanism for sorting 4 is located at after image collecting device 2 and conveyer belt
End, including vacuum pump 4-4 and first is to third mechanical arm, wherein second and third mechanical arm for grabbing certified products, the
For one manipulator 4-1 for grabbing substandard products, the first and second mechanical arms are located at conveyer belt the same side, third and the second mechanical arm
It is oppositely arranged.Second and third mechanical arm on the outside of be each provided with a second material storing unit 6, outside the first manipulator 4-1
Side is provided with a first material storing unit 5, and three mechanical arms are mainly used for the signal according to control device 3, to grab
The object of crawl wherein the first mechanical arm 4-1 is for grabbing substandard products, and is placed in designated position by mold, and second and third
The article grabbed is placed in second material storing unit by mechanical arm for grabbing certified products；Control device 3 is located at defeated
On the outside of the middle part for sending mechanism 1, for the sensor signal according to conveyer belt feed end, to control taking the photograph in image collecting device 2
Camera is acquired mold shape, and control device 3 is compared according to pre-set image shape with acquired image,
Judge mold is certified products or substandard products, if substandard products, then control mechanism controls the first mechanical arm 4-1 and grabs to mold
It takes, and the mold of crawl is placed on first material storing unit；If certified products, then control mechanism controls the second mechanical arm 4-
2 or third mechanical arm 4-3 grabs mold, and then controls the mechanical arm in mechanism for sorting 4 to corresponding mold
It is grabbed.Material storing unit is mainly used for mold placement, and mechanical arm is sorted to specified material frame for different molds
It is interior.
Mechanical arm must ground LT universal serial machinery using you that Dongguan City Er Bi floor-washing robot Co., Ltd produces
Hand LT1500-B-6 six axis robot arm.
Control device 3 includes that controller 3-2, controller 3-2 and display screen 3-1 and photoelectric sensor 3-3 are communicated to connect.
In mechanism for sorting 4, vacuum pump 4-4 is connect by tracheae with first to third mechanical arm.First is mechanical to third
Arm end is respectively and fixedly provided with vacuum chuck, it is therefore intended that when grabbing mold, will not cause to scratch to die surface.
Referring to Fig. 2, first material storing unit 5 includes sprocket wheel 5-1, chain 5-2, support plate 5-3, support frame 5-4, material
Frame 5-5 and hook 5-6, sprocket wheel 5-1 is driven by a motor, and sprocket wheel 5-1 movement drives chain 5-2 movement, several support plate 5-3 and
The hook interval 5-6 is fixedly connected on chain 5-2, material frame 5-5 is placed on support plate 5-3, the one end material frame 5-5 is provided with
Card slot 5-7, hook 5-6 are protruded into card slot 5-7 to fix material frame 5-5.The hook end 5-6, which is provided with to the direction chain 5-2, inclines
Oblique protrusion, the interior thereof of the protrusion and card slot 5-7 outermost end, to fix material frame 5-5.
Preferably, when support plate 5-3 is located at close to transmission belt side, support plate 5-3 self-retaining end is upward to free end
Inclination.
Preferably, the lower end surface material frame 5-5 offers sliding slot, and the upper end support plate 5-3 is provided with to be connected for sliding with sliding slot
The sliding block connect.
Second material storing unit 6 is identical with 5 structure of first material storing unit.
The work course of the present apparatus is as follows:
When mold enters from the feed end of conveyer belt 1-1, photoelectric sensor 3-3 has detected mold, and signal is transmitted to
Controller 3-2, controller 3-2 issue signal to image collecting device 2, and video camera 2-3 is acquired mold image, control
Device 3-2 compares processing according to the iconic model and acquired image that pre-enter.Sorting is controlled according to processing result
Mechanical arm in mechanism 4, if it is substandard products, the first mechanical arm 4-1 work is placed the mould into material frame 5-5；If it is
Certified products, the second mechanical arm 4-2 and third mechanical arm 4-3 work, place the mould into the material on second material storing unit 6
In frame.The identification of mold and sort process are completed.
Conveyer belt 1 is driven by a motor driving shaft 1-2 movement, so that entire mold conveying mechanism be driven to move, supports rack
1-3 is mainly used for supporting entire conveying mechanism.
Light source 2-2 is mainly that video camera 2-3 provides illumination, can more clearly take the shape of mold.
In control device 3, display screen 3-1 is mainly human-computer interaction interface, and technical staff can pre-enter the image of mold
Model, and carry out some relevant operations.Controller 3-2 is mainly used for storing mold former, is collected according to photoelectric sensor 3-3
To signal handled, to image collecting device 2 issue signal, make video camera 2-3 acquire mold image；3-2 pairs of controller
After acquired image is handled, the first mechanical arm 4-1 of control, the second mechanical arm 4-2 and third mechanical arm 4-3 into
Row work.Photoelectric sensor 3-3 is mainly acquired the signal on transmission belt 1 when supplied materials, and is transmitted to control device 3.
In mechanism for sorting 4, vacuum pump 4-4 is mainly first to provide power to third mechanical arm, and pass through tracheae and the
One is connected to third mechanical arm.
In material storing unit 5, sprocket wheel 5-1 is driven by a motor, and sprocket wheel 5-1 movement drives chain 5-2 movement, support plate 5-
3 are connected on chain 5-2, and support plate is mainly used for circulation support material frame 5-5.Material frame 5-5 is mainly used for putting for substandard products
It sets, when material frame 5-5 is filled with, material frame is removed by operator, and puting and packing is carried out to it；Meanwhile it manipulating material and depositing
Device 5 is put, makes support plate 5-3 that material frame 5-5 be driven up to be moved to specified altitude assignment, is continued convenient for first to third mechanical arm
Stack mold.Support frame 5-4 is mainly used for the support to sprocket wheel 5-1, chain 5-2, support plate 5- and support frame 5-4.Certified products object
The principle that material heap is put is identical as the principle that substandard products material is stacked.
Embodiment 2
The present embodiment is difference from example 1 is that replace figure with the DMV NI Vision Builder for Automated Inspection that Delta group produces
As acquisition device 2 and control device 3, pass through the control of DMV NI Vision Builder for Automated Inspection control first to third mechanical arm.
Claims (10)
1. a kind of mold sorting equipment, which is characterized in that including mold conveying mechanism (1), be arranged on the outside of mold conveying mechanism (1)
There are the first material storing unit (5) for storing substandard products and the second material storing unit (6) for storing certified products, the first object
Expect that storing unit (5) are identical with second material storing unit (6) structure, first material storing unit (5) includes support frame (5-
4), setting is arranged with chain (5-2) there are two sprocket wheel (5-1), outside sprocket wheel (5-1) on support frame (5-4), on chain (5-2) between
Every being fixed with several support plates (5-3) and hook (5-6) for fixing material frame (5-5), (5-6) and material frame (5- are linked up with
5) it is clamped.
2. a kind of mold sorting equipment according to claim 1, which is characterized in that the lower end surface material frame (5-5) offers
Sliding slot, the upper end support plate (5-3) are provided with the sliding block for being slidably connected with sliding slot.
3. a kind of mold sorting equipment according to claim 1, which is characterized in that support plate (5-3) is located at close to transmission
When band side, support plate (5-3) self-retaining end tilts upwards to free end.
4. a kind of mold sorting equipment according to claim 1, which is characterized in that further include mechanism for sorting (4) and mold
Identification device, mechanism for sorting (4) they include the first and second mechanical arms, and the first mechanical arm (4-1) is for grabbing substandard products, and second
Manipulator (4-2) is for grabbing substandard products；Mold identification device is used to be substandard products or just to the mold judged on conveyer belt (1-1)
Product, and drive first or second mechanical arm to carry out grasping movement according to judging result.
5. a kind of mold sorting equipment according to claim 4, which is characterized in that it further include third mechanical arm (4-3),
First and second mechanical arms are located at conveying mechanism (1) the same side, and it is another that third mechanical arm (4-3) is located at conveying mechanism (1)
Side.
6. a kind of mold sorting equipment according to claim 4, which is characterized in that mold identification device includes Image Acquisition
Device (2) and control device (3), control device (3) are connect with image collecting device (2) and mechanism for sorting (4), image collector
(2) are set for shooting mold photo, and the photo photographed is sent to control device (3)；Control device (3) includes controller
(3-2), controller (3-2) and photoelectric sensor (3-3) are communicated to connect, photoelectric sensor (3-3) for detecting whether there is mold,
And signal is transmitted to controller (3-2), controller (3-2) issues photographing signals, controller (3-2) to image collecting device (2)
According to the iconic model pre-entered and the photo comparison photographed；If the mold in photo is substandard products, the first mechanical arm (4-1)
It grabs corresponding mold and is placed on designated position, if certified products, the second mechanical arm (4-2) work grabs corresponding mold simultaneously
It is placed on designated position.
7. a kind of mold sorting equipment according to claim 6, which is characterized in that image collecting device (2) includes setting
Mounting rack (2-1) above conveying mechanism (1) is fixed with video camera (2-3) on mounting rack (2-1), video camera (2-3) and control
Device (3-2) connection processed.
8. a kind of mold sorting equipment according to claim 7, which is characterized in that be additionally provided on mounting rack (2-1) for
The light source (2-2) of video camera (2-3) offer illumination.
9. a kind of mold sorting equipment according to claim 4, which is characterized in that mold identification device is DMV machine view
Feel system.
10. a kind of mold sorting equipment according to claim 1, which is characterized in that the first and second mechanical arm ends
It is respectively and fixedly provided with vacuum chuck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821567197.7U CN209077200U (en) | 2018-09-25 | 2018-09-25 | A kind of mold sorting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821567197.7U CN209077200U (en) | 2018-09-25 | 2018-09-25 | A kind of mold sorting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209077200U true CN209077200U (en) | 2019-07-09 |
Family
ID=67117551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821567197.7U Expired - Fee Related CN209077200U (en) | 2018-09-25 | 2018-09-25 | A kind of mold sorting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209077200U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110976338A (en) * | 2019-11-11 | 2020-04-10 | 浙江大学 | Test paper sorting system and method based on machine vision |
| CN111113483A (en) * | 2019-10-11 | 2020-05-08 | 李军 | Electronic driving system based on signal big data processing |
| CN114169473A (en) * | 2021-12-02 | 2022-03-11 | 张秋生 | Commodity information identification and analysis system based on pattern recognition |
| CN117602320A (en) * | 2024-01-24 | 2024-02-27 | 歌尔股份有限公司 | Material cavity dividing device and material cavity dividing method |
-
2018
- 2018-09-25 CN CN201821567197.7U patent/CN209077200U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111113483A (en) * | 2019-10-11 | 2020-05-08 | 李军 | Electronic driving system based on signal big data processing |
| CN110976338A (en) * | 2019-11-11 | 2020-04-10 | 浙江大学 | Test paper sorting system and method based on machine vision |
| CN114169473A (en) * | 2021-12-02 | 2022-03-11 | 张秋生 | Commodity information identification and analysis system based on pattern recognition |
| CN117602320A (en) * | 2024-01-24 | 2024-02-27 | 歌尔股份有限公司 | Material cavity dividing device and material cavity dividing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190709 Termination date: 20200925 |
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| CF01 | Termination of patent right due to non-payment of annual fee |