Utility model content
In view of the defect of the above-mentioned prior art, the purpose of this utility model is that: providing one kind, work efficiency is high, and can be real
Existing self-feeding, the motor of camera shell for shaking off separation welding, feeding, typesetting, disc stack and rewinding shake off separation and typesetting is set
It is standby.
The technical solution of the utility model is: a kind of motor of camera shell shakes off separation and type-setting equipment, including
Rack is set to mutually matched feed device in rack, shakes off separator and typesetting discharging device, in which:
The feed device includes transfer mechanism, and the transfer mechanism with transfer mechanism cooperation: the transfer mechanism is fixed
In rack one end, for accepting the product of generation processing one by one, the transfer mechanism is set to transfer mechanism and shakes off separator
Between, the product of transfer mechanism crawl transfer mechanism previous generation processing turns to shake off disengaged position after put down the production of generation processing
It is left after product, shakes off separator completion and shake off separating action, transfer mechanism, which turns to, to be shaken off disengaged position crawl waste material and incite somebody to action
Waste material moves to outside rack;
The separator that shakes off includes shaking off separation group mechanism, shaking off separation group below separation group mechanism positioned at shaking off
Bed die mechanism and with shake off the upper top rotating mechanism for separating the cooperation of group bed die mechanism, the separation group bed die mechanism that shakes off is used for
Accept the product of the generation processing of transfer mechanism crawl, it is described to shake off separation group mechanism to shake off separation to the product completion of generation processing dynamic
Make, the product after shaking off separation, which drops down onto, to be shaken off in separation group bed die mechanism, described to shake off the rotation of separation group bed die mechanism and produce
Product are sent to discharge position;
The typesetting discharging device include material fetching mechanism, the composing mechanism being placed in the default moving range of material fetching mechanism with
And disc stack mechanism: the material fetching mechanism, which is set to, to be shaken off by separator, and the material fetching mechanism, which moves to, shakes off separation group bed die
What the feeding position cooperation composing mechanism in mechanism completed product takes blowing action, the material fetching mechanism by product be sequentially placed in
Typesetting movement is completed on the jig plate of composing mechanism, the disc stack mechanism is set to the other end of the rack far from transfer mechanism,
The jig plate filled is moved to unloading position by the disc stack mechanism.
It is shaken off in separation and type-setting equipment in above-mentioned motor of camera shell, the transfer mechanism includes being fixed on bracket
On guide shaft support, guiding axis and pattern support plate, the guide shaft support is fixed on guiding axis both ends, the pattern support
One end of plate is fixed on guiding axis, and the other end stretches out the transfer pattern that bracket is outer and setting is for taking product.
It is shaken off in separation and type-setting equipment in above-mentioned motor of camera shell, exhaust hood, transfer lifting cylinder and clamping jaw
Cylinder mutual cooperation grabs product and is sent to shaking off at separator.
It is shaken off in separation and type-setting equipment in above-mentioned motor of camera shell, the separation group mechanism that shakes off includes shaking off
Separation group lifting cylinder and with shake off the ultrasonic wave host for separating group lifting cylinder and being connected, it is described to shake off separation group lifting cylinder
Driving ultrasonic wave host lifting completes product and shakes off separation.
It is shaken off in separation and type-setting equipment in above-mentioned motor of camera shell, the separation group bed die mechanism that shakes off includes
It bottom plate, the slewing bearing that is placed in below bottom plate and is set on bottom plate for accepting the product of transfer mechanism crawl
Ultrasonic wave bed die, the ultrasonic wave bed die lower section are provided with the ultrasonic wave bed die attachment for accepting the product after shaking off separation.
It is shaken off in separation and type-setting equipment in above-mentioned motor of camera shell, the upper top rotating mechanism includes that straight line is sliding
Rail and the upper top rotation and lifting cylinder cooperated with line slide rail, when the upper top rotation and lifting cylinder rises, upper top whirler
Structure separates group bed die mechanism and cooperates with shaking off, and shakes off the ultrasonic wave bed die rotation in separation group bed die mechanism.
Shaken off in separation and type-setting equipment in above-mentioned motor of camera shell, the material fetching mechanism include X-axis manipulator,
Y-axis manipulator and Z axis manipulator, X-axis manipulator and Y-axis robot movement to feeding position, Z axis manipulator lifting position are completed
Feeding action.
It shakes off in separation and type-setting equipment in above-mentioned motor of camera shell, is set between feeding position and composing mechanism
Set the material preparing table for placing the product after shaking off separation.
It is shaken off in separation and type-setting equipment in above-mentioned motor of camera shell, the feeding rotating mechanism includes stepping electricity
Machine, spacing cylinder, synchronous belt and the multiple synchronizing wheels matched with synchronous belt, when Z axis manipulator is gone up and down using suction vacuum mode
When product is drawn, the stepper motor drives the rotation of multiple synchronizing wheels to rotate the product of different angle to setting using synchronous belt
Determine direction, the feeding of the spacing cylinder control product, discharge position.
It is shaken off in separation and type-setting equipment in above-mentioned motor of camera shell, the disc stack mechanism includes disc stack lifting air
Cylinder, and for multiple support frames of fixed fixture plate, the card slot that setting is adapted with jig plate on each support frame as described above;When controlling
Tool plate moves to unloading position, and disc stack lifting cylinder rises jig plate, and multiple support frames as described above are rotated upwardly to jig plate
Jig plate is detached from support frame, and support frame is gone back to automatically, and disc stack lifting cylinder decline, jig plate automatically falls into the card slot of support frame
On.
The beneficial effects of the utility model are:
1, with injection molding machine connection line operation, turnover process is reduced.
2, feeding rotating mechanism draws product using vacuum mode is inhaled, it is ensured that product is not damaged, and is scratched.
3, mixing is prevented to different mould product Automatic Typesettings automatically.
4, shorter than the injection molding machine period, 12H can be lower than 0.8% with 22500 products of Automatic Typesetting, fraction defective.
5, mechanically actuated quantity is fixed, it is thus possible to carry out daily production quantity statistics, bad number statistics.
6, it is automatically performed typesetting, reduces intermediate stream, storage link.
7, only need a people to jig plate feeding, discharging, the detection after saving manpower and injection molding promotes product
Quality mitigates staff labor intensity and liberates labour, promotes working efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is another viewing angle constructions schematic diagram of the utility model.
Fig. 3 is the structural schematic diagram of transfer mechanism in the utility model.
Fig. 4 is the structural schematic diagram of transfer mechanism in the utility model.
Fig. 5 is the structural schematic diagram that separation group mechanism is shaken off in the utility model.
Fig. 6 is the structural schematic diagram that separation group bed die mechanism is shaken off in the utility model.
Fig. 7 is the structural schematic diagram that another visual angle of separation group bed die mechanism is shaken off in the utility model.
Fig. 8 is the cross-sectional view shaken off at separation group bed die mechanism A-A in the utility model.
Fig. 9 is the structural schematic diagram of upper top rotating mechanism in the utility model.
Figure 10 is the structural schematic diagram of material fetching mechanism in the utility model.
Figure 11 is the structural schematic diagram of feeding rotating mechanism in the utility model.
Figure 12 is the structural schematic diagram of the support frame of disc stack mechanism in the utility model.
In figure: 100, rack;200, transfer mechanism;210, guide shaft support;220, guiding axis;230, pattern support plate;
240, transfer pattern;300, transfer mechanism;310, front and rear cylinders;320, transfer lifting cylinder;330, clamping jaw cylinder;340, chromium plating
Stick;400, separation group mechanism is shaken off;410, ultrasonic wave host;420, separation group lifting cylinder is shaken off;500, separation group bottom is shaken off
Mold mechanism;510, bottom plate;520, slewing bearing;530, ultrasonic wave bed die;540, ultrasonic wave bed die attachment;550, ultrasonic wave
Bed die attachment mounting plates;560, exempt from key bushing;570, separation group bed die lifting cylinder is shaken off;600, upper top rotating mechanism;610,
Line slide rail;620, shaft coupling;630, upper top rotation and lifting cylinder;640, floating junction;650, connector is adjusted the speed;700, reclaimer
Structure;710, X-axis manipulator;720, Y-axis manipulator;730, Z axis manipulator;800, feeding rotating mechanism;810, synchronizing wheel;820,
Synchronous belt;830, stepper motor;840, spacing cylinder;850, material preparing table;900, disc stack mechanism;920, jig plate;930, it supports
Frame;931, card slot;940, fixed ring.
Specific embodiment
For it is relatively intuitive, be fully understood by the technical solution of the utility model, now just combine the progress of the utility model attached drawing
Unrestricted feature description is as follows:
As shown in Figures 1 to 12, motor of camera shell shakes off separation and type-setting equipment whole system includes an injection molding
Machine, a set of three axle robert are a set of to shake off separation system, a set of automatic clamping and placing composing system, full intelligence completion machine and injection molding
The work compound of machine.
Motor of camera shell shakes off separation and type-setting equipment, including rack 100, is set in rack 100 and cooperates
Feed device, shake off separator and typesetting discharging device.
Feed device includes transfer mechanism 200, and the transfer mechanism 300 cooperated with transfer mechanism 200: transfer mechanism 200
It is fixed on 100 one end of rack, for accepting the product of generation processing one by one, transfer mechanism 300 is set to transfer mechanism 100 and shakes off
Between separator, transfer mechanism 300 grab 200 previous generation of transfer mechanism processing product turn to shake off disengaged position after put down
It is left after the product of generation processing, shakes off separator completion and shake off separating action, transfer mechanism 300, which turns to, shakes off disengaged position
Crawl waste material simultaneously moves to waste material outside rack 100, and transfer mechanism 300 turns again to transfer mechanism 200 and carries out material grasping to product, puts
The working cycles of material.
Shaking off separator includes shaking off separation group mechanism 400, shaking off separation positioned at shake off the lower section of separation group mechanism 400
It organizes bed die mechanism 500 and separates a group upper top rotating mechanism 600 for the cooperation of bed die mechanism 500 with shaking off, shake off separation group bed die
Mechanism 500 is used to accept the product of the generation processing of the crawl of transfer mechanism 300, shakes off the product of 400 pairs of generation processing of separation group mechanism
Completion shakes off separating action, and the product after shaking off separation, which drops down onto, to be shaken off in separation group bed die mechanism 500, shakes off separation group bed die machine
Structure 500 rotates and send product to discharge position.
Typesetting discharging device include material fetching mechanism 700, be placed in the default moving range of material fetching mechanism 700 composing mechanism with
And disc stack mechanism 900: material fetching mechanism 700, which is set to, to be shaken off by separator, and material fetching mechanism 700, which moves to, shakes off separation group bed die
Feeding position cooperation composing mechanism in mechanism 500 completes product and takes blowing action, and product is sequentially placed by material fetching mechanism 700
In completing typesetting movement on the jig plate 920 of composing mechanism, disc stack mechanism 900 is set to the rack 100 far from transfer mechanism 200
The other end, the jig plate 920 filled moves to unloading position, completes automatic disc stack function by disc stack mechanism 900.
Specifically, transfer mechanism 200 includes guide shaft support 210, guiding axis 220 and the pattern being fixed on bracket 100
Support plate 230, guide shaft support 210 are fixed on 220 both ends of guiding axis, and guiding axis 220 is fixed in one end of pattern support plate 230
On, the other end stretches out the transfer pattern 240 that bracket 100 is outer and setting is for taking product.
In the utility model, transfer pattern 240 matches setting, transfer pattern 240 and shape of product with pattern support plate 230
Matching setting, however not excluded that other can reach 240 shape of transfer pattern of same use.
Guide shaft support 210 plays firm effect to transfer mechanism 200, avoids 230 run-off the straight of pattern support plate etc. existing
As to influence the running of whole equipment.
Transfer pattern 240 is supported into fixed height by guide shaft support 210 and guiding axis 220, accepts three shaft mechanicals
The product of hand crawl.
Specifically, transfer mechanism 300 passes through 330 phase of front and rear cylinders 310, transfer lifting cylinder 320 and clamping jaw cylinder respectively
Mutually cooperation grabs product, and servo motor drives speed reducer to send the product of crawl to shaking off below separator.
Transfer mechanism 300 further include on the matching used multiple chrome rods 340 of linear bearing and transfer mechanism 300
Photoelectric induction device is set, has the function of detection and localization to product;When product is in corresponding position, lights.
Specifically, shaking off separation group mechanism 400 includes shaking off separation group lifting cylinder 420 and separating a group lifting air with shaking off
The ultrasonic wave host 410 that cylinder 420 is connected shakes off separation group lifting cylinder 420 and the lifting of ultrasonic wave host 410 is driven to complete product
Shake off separation.
Specifically, shaking off separation group bed die mechanism 500 includes bottom plate 510, the slewing bearing for being placed in 510 lower section of bottom plate
520 and be set on bottom plate 510 for accept transfer mechanism 300 crawl product ultrasonic wave bed die 530, ultrasonic wave bottom
The ultrasonic wave bed die attachment 540 for accepting the product after shaking off separation is provided with below mould 530.
The both ends of bottom plate 510 are respectively arranged to the ultrasonic wave bed die attachment mounting plates of assembly ultrasonic wave bed die attachment 540
550, ultrasonic wave bed die 530 separates group mechanism 400 and is correspondingly arranged with shaking off, and product is enable preferably to complete to shake off separation welding journey
Sequence.
Key bushing 560 is exempted from configuration between bottom plate 510 and slewing bearing 520, is connected using key bushing 560 is exempted from, with regard to nothing
It need to devote a tremendous amount of time again to process keyway, shaft need not also be made again not only long but also again, can be with the connection of key bushing 560 is exempted from
Frequent dismounting, thus it is also easier when safeguarding and replacing wear-out part.
The head decline of ultrasonic wave host 410 carries out product to shake off separation welding, shakes off separation group bed die lifting cylinder
570 rise, and product is fallen on ultrasonic wave bed die attachment 540 after shaking off separation, and servo motor drives speed reducer rotation, are turning round
Spring bearing 520 acts on the rotation of lower plate 510 and send product to feeding position.
Specifically, upper top rotating mechanism 600 includes that line slide rail 610 and the upper top cooperated with line slide rail 610 rotate and rise
Sending down abnormally ascending cylinder 630, when upper top rotation and lifting cylinder 630 rises, upper top rotating mechanism 600 separates a group bed die mechanism 500 and matches with shaking off
It closes, the ultrasonic wave bed die 530 shaken off in separation group bed die mechanism 500 rotates, and makes ultrasonic wave bed die 530 by servo motor rotation
Turn fixed angle every time.
Floating junction 640 and speed regulation connector 650 are additionally provided on upper top rotating mechanism 600, for controlling rotation and speed.
Specifically, material fetching mechanism 700 includes X-axis manipulator 710, Y-axis manipulator 720 and Z axis manipulator 730, servo electricity
Machine driving X-axis manipulator 710 and Y-axis manipulator 720 move to feeding position, and servo motor drives Z axis manipulator 730 to go up and down position
Feeding is set, feeding, blowing action are completed.
Certainly, X-axis manipulator 710, Y-axis manipulator 720 and Z axis manipulator 730 carry out straight line shifting in rack 100
It is dynamic.
Specifically, feeding rotating mechanism 800 include stepper motor 830, spacing cylinder 840, synchronous belt 820 and with synchronous phase
Multiple synchronizing wheels 810 of cooperation.When the servo motor driving lifting of Z axis manipulator 730, product is drawn using vacuum mode is inhaled,
Stepper motor 830 drives the rotation of two synchronizing wheels 810, the product of different angle is rotated to direction initialization, spacing cylinder 840 guarantees
The discharge position of product.
Further, multiple induction electrooptical devices for precise positioning are set on feeding rotating mechanism 800, make equipment more
It operates well.
Specifically, disc stack mechanism 900 includes disc stack lifting cylinder (not identifying in figure), for holding the jig plate of product
920 and multiple support frames 930 of fixed fixture plate 920 are used to support, disc stack mechanism 900 includes feeding, discharging program.
Feeding discharging is disposable while can put eight disk jig plates 920, and jig plate 920 is used to place the production filled
Product drive 920 feeding of a disk disk jig plate by servo motor, can be from eight disk of fold, using cylinder mode when in addition discharging
Self-emptying.
In the utility model, when feeding, eight jig plates 920 are generally disposably placed on planker by employee, servo electricity
Machine is raised to certain altitude, one disk jig plate 920 of every completion according to setting position, and disc stack lifting cylinder moves to the jig plate 920
Unloading position, servo motor drive jig plate 920 to rise certain altitude again.
When discharging, jig plate 920 moves to unloading position, and disc stack lifting cylinder rises jig plate 920, and the two of unloading position
Side is arranged multiple support frames 930, sets each two around for support frame 930 in the utility model, four support frames 930 with
Jig plate 920 up rotates.When jig plate 920, which is rotated upwardly to, is detached from support frame 930, support frame 930 is by gravity, certainly
Turn is back to original position, and disc stack lifting cylinder declines, and jig plate 920 is placed in automatically on support frame 930.
Preferably, 930 both sides of support frame, which are provided with fixed ring 940, keeps structure more stable, the upper surface of support frame 930 with control
Have the corresponding position that plate 920 contacts and card slot 931 is set, when 920 jig plate 920 of jig plate is placed in automatically on support frame 930
It is embedded just below in card slot 931, to complete automatic disc stack function.
When the jig plate 920 of unloading position stacks the jig for then carrying out artificial rewinding to a certain extent and filling heap and fold
Plate 920 carries out whole receipts.
However, during a disk jig plate 920 is filled and is moved to unloading position, due to 920 He of jig plate filled
There are difference in height between empty jig plate 920, empty jig plate 920 rises to discharge position and needs the regular hour, and feeding rotates
The default movement value of the Z axis manipulator 730 of mechanism 800 is relatively-stationary.Preferably, for saving, operation is equal angular to be examined
Consider, setting is for temporarily placing the material preparing table 850 of product between feeding position and composing mechanism.When empty jig plate 920 in place
Afterwards, the product on material preparing table 850 still can be put into jig plate 920 by feeding rotating mechanism 800, and empty jig plate 920 is filled laggard
The cycle operation of row disc stack.
Working principle is as follows:
Product is placed on the transfer pattern 240 of transfer mechanism 200 by three axle robert, before transfer mechanism 300
Exhaust hood 310, lifting cylinder and clamping jaw cylinder 330 grab product, and the servo motor of transfer mechanism 300 drives speed reducer
After product is put into the film-coated plate of ultrasonic wave bed die 530 below i.e. ultrasonic wave host, transfer mechanism 300 is left, ultrasonic wave master
The head decline of machine 410 is welded, and shakes off the rising of separation group lifting cylinder 420, while shaking off separation group mechanism 400 and passing through shake
It falls separation group lifting cylinder 420 and drives the lifting of 410 welded header of ultrasonic wave host, control it shake using ultrasonic wave host 410
It falls separation and water port of product is separated to the separation that shakes off for completing product, complete product and shake off separation connection function.Product completion shakes off point
From rear, transfer mechanism 300, which is turned to again below ultrasonic wave host 410, to be grabbed waste material and moves to waste material outside rack 100, then
Transfer mechanism 300 turns again to the working cycles that transfer mechanism 200 carries out material grasping, blowing to product.Product falls after shaking off separation
It drops down on the ultrasonic wave bed die attachment 540 for shaking off 500 bottom plate 510 of separation group bed die mechanism, shakes off separation group bed die mechanism 500
Servo motor drives speed reducer rotation, and product is sent to unloading position.After shaking off separation group bed die mechanism 500 in place, shake off point
Rise from group bed die lifting cylinder 570, upper top rotating mechanism 600 with shake off and separate group cooperation of bed die mechanism 500 after, servo motor
Rotation guarantees that ultrasonic wave bed die 530 turns fixed angle every time.Enter feeding typesetting stage, the servo in material fetching mechanism 700 at this time
Motor driven X-axis manipulator 710 and Y-axis manipulator 720 move to feeding position, and servo motor drives Z axis manipulator 730 to control
Lifting position carries out feeding, and completion takes blowing action.Servo motor drives the lifting of Z axis manipulator 730 to pick and place material, using suction vacuum
Mode draws product, drives synchronizing wheel 810 to rotate by stepper motor 830, the product of different angle is rotated to setting side
To, utilize spacing cylinder 840 guarantee product discharge position.When feeding, eight jigs can disposably be placed in and drag by employee
On plate, servo motor is raised to certain altitude according to setting position, every that product is filled a disk jig plate 920, is gone up and down by disc stack
Cylinder moves it to unloading position, and servo motor drives jig plate 920 to rise certain altitude to adapt to feeding rotating mechanism again
800 feeding, the actuation cycle of blowing.When discharging, jig plate 920 moves to unloading position, by disc stack lifting cylinder by jig
Plate 920 rises, and the support frame 930 of left and right four for the fixed jig plate 920 filled positioned at unloading position is with jig plate
920 up rotate to jig plate 920 be detached from support frame 930 when, support frame 930 is gone back to original position, lifting air by gravity automatically
Cylinder declines, and plays the role of fixed and limit in the automatic card slot 931 for falling within four support frames 930 of jig plate 920, to complete
Automatic disc stack function.During a disk jig plate 920 is filled and is moved to unloading position, due to 920 He of jig plate filled
There are difference in height between empty jig plate 920, empty jig plate 920 rises to discharge position and needs the regular hour, and feeding rotates
The default movement value of the Z axis manipulator 730 of mechanism 800 be it is relatively-stationary, operate equal angular consideration for saving, picking and placing
Setting is for temporarily placing the material preparing table 850 of product between discharge position and jig disk.When empty jig plate 920 in place after, material preparing table
Product on 850 still can be put into jig plate 920 by feeding rotating mechanism 800, and empty jig plate 920 carries out following for disc stack after filling
Ring work.
Motor of camera shell provided by the utility model shakes off separation and type-setting equipment and injection molding machine connection line operation, reduces
Have enough to meet the need process;Precise positioning guarantees that each product does not leak and puts;Product is drawn using vacuum mode is inhaled, it is ensured that product is not damaged, scraped
Wound;It is able to carry out daily production quantity statistics and bad number statistics;It is automatically controlled using PLC, touch screen input, display, operation
It is convenient, visual result;Automatically to different mould product Automatic Typesettings, mixing is prevented;Through practice operation obtain it is shorter than the injection molding machine period,
12H can be lower than 0.8% with 22500 products of Automatic Typesetting, fraction defective;It is automatically performed typesetting, reduces intermediate stream, ring of storing in a warehouse
Section.Only need a people to 920 feeding of jig plate, discharging.Detection after saving technique and injection molding, promotes product product
Matter saves manpower, mitigates staff labor intensity, promotes working efficiency.
Certainly, the above is only the preferred embodiments of the present utility model only, and therefore, it does not limit the patents of the utility model
Range, all with the utility model specification and schema content institute, simply modification and equivalent structure change for it, should all similarly wrap
Within scope of patent protection contained in the utility model.