CN209049760U - A kind of safety box visual detection equipment - Google Patents

Abstract

The utility model discloses a visual inspection device for a fuse box, which belongs to the field of automatic inspection devices. The device comprises a base and a cover. An electric box and a control box are arranged on the base. On the table, the different sides of the cover body are respectively provided with a feeding port, a side door, an outlet for qualified products and an outlet for unqualified products. The cover body above the feeding port is provided with a touch display screen. There is a cam divider on the base, the cam divider is connected with a turntable, the turntable is provided with a number of evenly distributed mounting seats for installing the workpiece to be processed, and the outer side of the turntable is provided with evenly distributed mounts. The detection system and the blanking system are matched with the mounting seat, and the control box is respectively electrically connected with the electric box, the touch display screen, the cam divider, the detection system and the blanking system.

Description

A fuse box visual inspection equipment

technical field

The utility model relates to the field of automatic detection equipment, in particular to a visual detection equipment of a fuse box.

Background technique

The automatic inspection production line is the route through which the product production process passes. It adopts the form of automatic assembly line for inspection, and the application of advanced science and technology and the management technology of modern enterprises can shorten the inspection cycle, improve the production quality, reduce the production cost, and improve the labor conditions, which is beneficial to Improve the production efficiency of the enterprise, but there are also special workpieces, which cannot be detected by the production line due to their unique shape structure or processing technology. , Missing installation, whether the nut is missing, whether the gasket is missing, whether the relay is missing, whether the bracket is missing, whether the key dimensions of the product peripheral hook are accurate, and also need to identify the two-dimensional code, check characters and other operations, Due to the need to detect more and are not in the same plane, and have different requirements for detection accuracy, the existing fuse box detection mostly adopts the combination of manual detection and machine detection, but the manual detection process often occurs. Inspection and other phenomena, affecting the quality of the product.

Utility model content

For the problems existing in the prior art, the utility model provides a visual detection device for a fuse box, which can realize the automatic detection of the fuse box, can effectively avoid the phenomenon of wrong detection and missed detection in the manual detection process, and is conducive to improving the The detection efficiency and detection quality of the fuse box.

In order to achieve the above purpose, the technical scheme adopted by the present utility model is as follows:

A fuse box visual inspection device includes a base and a cover, an electric box and a control box are arranged on the base, the cover is fixedly installed on the base, and different sides of the cover are respectively provided with Feed inlet, side door, qualified product outlet and unqualified product outlet, the cover body above the feed inlet is provided with a touch display screen, and the base in the cover body is provided with a cam divider, The cam divider is connected with a turntable, the turntable is provided with a number of evenly distributed mounting seats for installing the workpiece to be processed, and the outer side of the turntable is provided with evenly distributed detection systems and lower surfaces that cooperate with the mounting seats. The control box is electrically connected with the electric box, the touch display screen, the cam divider, the detection system and the blanking system respectively;

The detection system includes a hook size detection device and a visual detection device. The hook size detection device includes a column and a backlight that are fixedly installed on the base, the backlight is fixedly installed under the turntable, and the column is fixed. A first bracket and a second bracket are arranged thereon, one end of the first bracket close to the turntable is provided with a ring light source, and the other end of the first bracket is provided with a hook side detection vision camera matched with the ring light source, The second bracket is provided with a hook front detection visual camera matched with the backlight source, the visual detection device includes a large bracket fixedly installed on the base, and a mounting plate is arranged on the large bracket, A plane light source is provided on the side of the mounting plate directly above the mounting seat close to the mounting seat, and a through hole passing through the plane light source is provided on the mounting plate at the center of the mounting seat , the mounting plate on one side of the through hole is provided with an accessory detection vision camera matched with the through hole.

Preferably, the feeding system includes a feeding device for qualified products and a feeding device for unqualified products, and the feeding device for qualified products and the feeding device for unqualified products have the same structure and include a conveying device that is fixedly installed on the base. Belt and manipulator.

Preferably, the manipulator includes a fixing bracket fixedly mounted on the base, a pneumatic sliding table is arranged on the fixing bracket, a lifting cylinder is arranged on the pneumatic sliding table, and a profiling is arranged on the lifting cylinder Clamping, the profiling clamping is matched with the side surface of the workpiece to be processed;

The profiling gripper includes a double-acting cylinder fixedly installed on the lifting cylinder, and two ends of the double-acting cylinder are provided with fixedly installed clamping plates, and the clamping plates are matched with the side surfaces of the workpiece to be processed.

Preferably, a safety grating is provided on the feeding port, and the safety grating is electrically connected to the control box, which is beneficial to ensure the safety of the operation of the staff.

Preferably, the cover body is provided with a warning light, the warning light is set as a three-color warning light, and the three colors of the warning light correspond to the visual camera for detecting the side of the hook, the visual camera for detecting the front of the hook, and the detection of accessories respectively. A visual camera, the warning light is electrically connected with the control box.

The beneficial effects of the utility model are shown in:

1. In the present utility model, the size of the hook on the fuse box is detected by the cooperation of the side detection visual camera and the front detection visual camera. It can recognize codes and characters, realize the separation of precision detection and breadth detection, and realize the automatic detection of fuse boxes, which is conducive to improving the detection accuracy, reducing the labor intensity of workers, and effectively avoiding the phenomenon of missed detection and wrong detection;

2. In the utility model, the accessory detection camera detects the accessories of the fuse box through the through hole, and the fuse box can be vertically irradiated by the plane light source on the installation board, so that the surface of the fuse box can be illuminated evenly, which is beneficial to improve the detection accuracy of the accessory detection camera. clarity;

3. In the present utility model, each processing device is distributed around the turntable, so that the structure of the equipment is compact, which is beneficial to reduce the floor space of the equipment;

4. In the present utility model, the three colors of the warning light are used to determine the specific unqualified position of the workpiece, and it is convenient to classify the unqualified workpiece in cooperation with the hook side detection vision camera, the hook front detection vision camera and the accessory detection vision camera. .

Description of drawings

Fig. 1 is the overall structure schematic diagram of a kind of fuse box visual inspection equipment of the present invention;

2 is a cross-sectional view of a visual inspection device for a fuse box of the present invention;

3 is a schematic structural diagram of each component on the base of a fuse box visual inspection device of the present invention;

4 is a schematic structural diagram of a detection system of a fuse box visual detection device of the present invention;

5 is a schematic structural diagram of a qualified product blanking device of a fuse box visual inspection equipment of the present invention;

FIG. 6 is a schematic structural diagram of the workpiece to be detected.

In the picture: 1- base, 2- cover, 3- electric box, 4- control box, 5- feed port, 6- side door, 7- touch screen, 8- cam divider, 9- turntable, 10-Mounting seat, 11-Hook size detection device, 12-Visual detection device, 13-Qualified product blanking device, 14-Unqualified product blanking device, 15-Alarm light, 16-Qualified product export, 17-Unqualified product Product outlet, 1101-column, 1102-backlight, 1103-first bracket, 1104-second bracket, 1105-ring light source, 1106-hook side detection vision camera, 1107-hook front detection vision camera, 1201-large bracket, 1202-Installation plate, 1203-Flat light source, 1204-Through hole, 1205-Accessory inspection vision camera, 1301-Conveyor belt, 1302-Fixing bracket, 1303-Pneumatic sliding table, 1304-Lifting cylinder, 1305-Double-acting cylinder, 1306 - Splint.

Detailed ways

In order to facilitate the understanding of those skilled in the art, the present utility model will be further described below with reference to the accompanying drawings.

As shown in Figures 1-6, a visual inspection device for a fuse box includes a base 1 and a cover 2. The base 1 is provided with an electric box 3 and a control box 4, and the cover 2 is fixedly installed on the On the base 1, the cover body 2 is provided with a feeding port 5, a side door 6, a qualified product outlet 16 and an unqualified product outlet 17 on different sides of the cover body 2 respectively. A touch display screen 7 is provided, and a cam divider 8 is provided on the base 1 in the cover body 2. The cam divider 8 is connected with a turntable 9, and the turntable 9 is provided with a number of evenly distributed On the mounting seat 10 for installing the workpiece to be processed, the outer side of the turntable 9 is provided with a detection system and a blanking system that are evenly distributed and matched with the mounting seat 10. The control box 4 is respectively connected with the electric box 3, the touch The display screen 7, the cam divider 8, the detection system and the blanking system are electrically connected; the detection system includes a hook size detection device 11 and a visual detection device 12, and the hook size detection device 11 includes a hook size detection device 11 that is fixedly installed on the base 1 The upright column 1101 and the backlight source 1102 are fixedly installed under the turntable 9, the upright post 1101 is provided with a first bracket 1103 and a second bracket 1104, and the first bracket 1103 is close to the turntable One end of 9 is provided with a ring light source 1105, the other end of the first bracket 1103 is provided with a hook side detection visual camera 1106 matched with the ring light source 1105, and the second bracket 1104 is provided with the backlight source 1102. The visual camera 1107 is matched to the front of the hook. The visual detection device 12 includes a large bracket 1201 fixedly installed on the base 1. The large bracket 1201 is provided with a mounting plate 1202, which is located on the front of the mounting seat 10. A plane light source 1203 is provided on the side of the upper mounting plate 1202 close to the mounting seat 10 , and the mounting plate 1202 at the center of the mounting seat 10 is provided with a through hole passing through the plane light source 1203 1204 , an accessory detection vision camera 1205 matched with the through hole 1204 is provided on the mounting plate 1202 on one side of the through hole 1204 .

The blanking system includes a qualified product blanking device 13 and an unqualified product blanking device 14. The qualified product blanking device 13 and the unqualified product blanking device 14 have the same structure and are fixedly installed on the base 1. The conveyor belt 1301 and the manipulator; the manipulator includes a fixed bracket 1302 fixed on the base 1, the fixed bracket 1302 is provided with a pneumatic sliding table 1303, and the pneumatic sliding table 1303 is provided with a lifting cylinder 1304 , the lifting cylinder 1304 is provided with a profiling gripper, and the profiling gripper is matched with the side surface of the workpiece to be processed; the profiling gripper includes a double-acting cylinder 1305 fixedly installed on the lifting cylinder 1304, so the Both ends of the double-acting cylinder 1305 are provided with fixedly installed splints 1306, and the splints 1306 are matched with the side surfaces of the workpiece to be processed; the feed port 5 is provided with a safety grating, which is electrically connected to the control box 4, It is beneficial to ensure the operation safety of the staff; the cover body 2 is provided with an alarm light 15, the alarm light 15 is set as a three-color alarm light, and the three colors of the alarm light 15 correspond to the side detection vision of the hook respectively. The camera 1106 , the hook front detection visual camera 1107 and the accessory detection visual camera 1205 , and the warning light 15 is electrically connected to the control box 4 .

When the utility model works, the cam divider 8 is controlled to rotate through the touch screen 7, and the cam divider 8 drives the turntable 9 to rotate, and the turntable 9 passes through the feed port 5 during the rotation process. , the worker places the workpiece to be detected on the mounting seat 10, and then the turntable 9 drives the workpiece to be detected through the hook size detection device 11 and the visual detection device 12 in turn, and detects the visual camera 1106 on the side of the hook and the front of the hook. After the detection vision camera 1107 and the accessory detection vision camera 1205 are detected, the hook side detection vision camera 1106, the hook front detection vision camera 1107 and the accessory detection vision camera 1205 respectively transmit the detection information to the control box 4, and the control box 4. After the information is processed, the control information is respectively transmitted to the qualified product unloading device 13 or the unqualified product unloading device 14 to sort the inspection workpieces. If the hook side detection vision camera 1106 and the hook front detection vision camera 1107 and accessory detection vision camera 1205 are all qualified, then the control box 4 transmits the working signal to the qualified product unloading device 13, picks up the detection workpiece by the robot, and controls the robot to detect the workpiece Transfer to the conveyor belt 1301 for transfer, if at least one of the detection results of the hook side detection vision camera 1106, hook front detection vision camera 1107 and accessory detection vision camera 1205 is unqualified, the control box 4 will work The signal is transmitted to the unqualified product unloading device 14, by controlling the manipulator on the unqualified product unloading device 14, the inspection workpiece is picked up and transferred to the conveyor belt 1301 for transport, and the control box 4. At the same time, the information of the unqualified workpiece is transmitted to the warning light 15, and the different colors on the warning light 15 inform the staff of the position of the unqualified workpiece, which is convenient for the staff to classify the unqualified detection workpiece.

The above content is only an example and description of the structure of the present invention. Those skilled in the art can make various modifications or supplements to the described specific embodiments or replace them in a similar manner, as long as they do not deviate from the present invention. structure or beyond the scope defined by the claims shall belong to the protection scope of the present invention.

Claims (5)

1. A visual detection device for a fuse box, characterized in that it comprises a base and a cover, an electric box and a control box are arranged on the base, and the cover is fixedly installed on the base, and the cover is The different sides of the body are respectively provided with a feeding port, a side door, an outlet for qualified products and an outlet for unqualified products. A cam divider is provided, the cam divider is connected with a turntable, and a number of evenly distributed mounting seats for installing the workpiece to be processed are arranged on the turntable, and the outer side of the turntable is evenly distributed with the mounting seats. A matching detection system and a blanking system, the control box is respectively electrically connected with the electric box, the touch display screen, the cam divider, the detection system and the blanking system; The detection system includes a hook size detection device and a visual detection device. The hook size detection device includes a column and a backlight that are fixedly installed on the base, the backlight is fixedly installed under the turntable, and the column is fixed. A first bracket and a second bracket are arranged thereon, one end of the first bracket close to the turntable is provided with a ring light source, and the other end of the first bracket is provided with a hook side detection vision camera matched with the ring light source, The second bracket is provided with a hook front detection visual camera matched with the backlight source, the visual detection device includes a large bracket fixedly installed on the base, and a mounting plate is arranged on the large bracket, A plane light source is provided on the side of the mounting plate directly above the mounting seat close to the mounting seat, and a through hole passing through the plane light source is provided on the mounting plate at the center of the mounting seat , the mounting plate on one side of the through hole is provided with an accessory detection vision camera matched with the through hole. 2. A kind of fuse box visual inspection equipment according to claim 1, is characterized in that, described blanking system comprises qualified product blanking device and unqualified product blanking device, described qualified product blanking device and unqualified product blanking device. The product unloading device has the same structure and includes a conveyor belt and a manipulator fixedly installed on the base. 3. The visual inspection device for a fuse box according to claim 2, wherein the manipulator comprises a fixed bracket fixedly installed on the base, and a pneumatic sliding table is arranged on the fixed bracket, and the A lift cylinder is arranged on the pneumatic sliding table, and a profile gripper is arranged on the lift cylinder, and the profile gripper is matched with the side surface of the workpiece to be processed; The profiling gripper includes a double-acting cylinder fixedly installed on the lifting cylinder, and two ends of the double-acting cylinder are provided with fixedly installed clamping plates, and the clamping plates are matched with the side surfaces of the workpiece to be processed. 4 . The visual inspection device for a fuse box according to claim 1 , wherein a safety grating is provided on the feeding port, and the safety grating is electrically connected to the control box. 5 . 5. A fuse box visual inspection device according to claim 1, wherein the cover body is provided with an alarm light, the alarm light is set as a three-color alarm light, and the three colors of the alarm light Corresponding to the hook side detection vision camera, the hook front detection vision camera and the accessory detection vision camera respectively, the alarm light is electrically connected to the control box.