CN209049760U - A kind of safety box visual detection equipment - Google Patents
A kind of safety box visual detection equipment Download PDFInfo
- Publication number
- CN209049760U CN209049760U CN201821543556.5U CN201821543556U CN209049760U CN 209049760 U CN209049760 U CN 209049760U CN 201821543556 U CN201821543556 U CN 201821543556U CN 209049760 U CN209049760 U CN 209049760U
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- detection
- base station
- cover
- turntable
- vision camera
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Abstract
The utility model discloses a kind of safety box visual detection equipments, it belongs to automatic detection system field, including base station and cover, the base station is equipped with electronic box and control cabinet, the cover is fixedly mounted on the base station, ipsilateral is not respectively equipped with feed inlet to the cover, it opens the door side, qualified product outlet and rejected product outlet, the cover above the feed inlet is equipped with touch display screen, the intracorporal base station of cover is equipped with Cam splitter, the Cam splitter is connected with turntable, the turntable is equipped with several equally distributed for installing the mounting base of workpiece to be processed, the equally distributed detection system matched with the mounting base and blanking system are equipped on the outside of the turntable, the control cabinet respectively with the electronic box, touch display screen, Cam splitter, detection system and blanking system electrical connection.
Description
Technical field
The utility model relates to automatic detection system fields, and in particular to a kind of safety box visual detection equipment.
Background technique
Automatic detection production line is the route that process of producing product is passed through, and is examined using automatic assembly line form
It surveys, using the administrative skill of advanced science and technology and modern enterprise, detection cycle can be shortened, improve and generate quality, reduced
Production cost is improved working conditions, and is conducive to the productivity effect for improving enterprise, but there is also special workpieces, because its is unique outer
Shape structure or processing technology can not be detected, workpiece as shown in FIG. 6 using production line, since the project that its needs detects is more,
If whether safety plate anti-loaded, neglected loading, nut whether neglected loading, washer whether neglected loading, relay whether neglected loading, bracket whether neglected loading,
Whether product peripheral links up with several critical sizes accurate, while also needing to identify two dimensional code, check character etc. operation, because
Need to detect more and not in the same plane, while there are different requirements to detection accuracy, therefore existing safety box is examined
It surveys and artificial detection is mostly used to detect the mode matched with machine, but often occur missing inspection, false retrieval etc. during artificial detection
Phenomenon influences the quality of product.
Utility model content
For the problems of in the prior art, a kind of safety box visual detection equipment provided by the utility model can
To realize the automatic detection of safety box, it can effectively avoid the false retrieval occurred during artificial detection, detection leakage phenomenon, be conducive to mention
The detection efficiency and detection quality of high safety box.
To achieve the goals above, the technical solution adopted in the utility model is as follows:
A kind of safety box visual detection equipment, including base station and cover, the base station is equipped with electronic box and control cabinet, described
Cover is fixedly mounted on the base station, the cover not ipsilateral be respectively equipped with feed inlet, side open the door, qualified product outlet and not
Qualified product exports, and the cover above the feed inlet is equipped with touch display screen, sets on the intracorporal base station of cover
Have a Cam splitter, the Cam splitter is connected with turntable, the turntable be equipped with it is several it is equally distributed for install to
The mounting base of workpieces processing, the turntable outside are equipped with the equally distributed detection system and blanking matched with the mounting base
System, the control cabinet are electrically connected with the electronic box, touch display screen, Cam splitter, detection system and blanking system respectively；
The detection system includes hook dimensions detection device and vision inspection apparatus, the hook dimensions detection device packet
The column and backlight being fixedly mounted on the base station are included, the backlight is fixedly mounted below the turntable, described vertical
Column is equipped with first support and second support, and the first support is equipped with annular light source close to one end of the turntable, and described the
The one bracket other end is equipped with the hook side detection vision camera matched with the annular light source, and the second support is equipped with
The hook front detection vision camera matched with the backlight, the vision inspection apparatus includes being fixedly mounted on the base
Big bracket on platform, the big bracket are equipped with mounting plate, close to institute on the mounting plate right above the mounting base
The side for stating mounting base is equipped with planar light source, and the mounting plate positioned at the mounting base center is equipped with across described flat
The through-hole of area source, the mounting plate of the through-hole side are equipped with the accessory detection vision phase matched with the through-hole
Machine.
Preferably, the blanking system includes qualified products blanking device and substandard product blanking device, the qualification
Product blanking device is identical as substandard product blanking device structure include the conveyer belt that is fixedly mounted on the base station and
Manipulator.
Preferably, the manipulator includes the fixation bracket being fixedly mounted on the base station, is set on the fixed bracket
There is Pneumatic slid platform, the Pneumatic slid platform is equipped with lifting cylinder, and the lifting cylinder is equipped with profiling gripper, the profiling gripper
It is matched with workpiece to be processed side；
The profiling gripper includes being fixedly mounted on double-acting cylinder on the lifting cylinder, the double-acting cylinder both ends
Clamping plate equipped with fixed installation, the clamping plate are matched with workpiece to be processed side.
Preferably, the feed inlet is equipped with safe grating, and the safe grating is electrically connected with control cabinet, advantageously ensures that
The safe operation of staff.
Preferably, the cover is equipped with alarm lamp, and the alarm lamp is set as three color alarm lamps, and three kinds of the alarm lamp
Color respectively corresponds the hook side detection vision camera, hook front detection vision camera and accessory detection vision camera,
The alarm lamp is electrically connected with control cabinet.
The beneficial effects of the utility model are shown:
1, vision camera is detected by side in the utility model to match respectively with front detection vision camera to insurance
The size of hook on box is detected, and is detected camera by accessory and is realized that whether there is or not detected simultaneously to accessories multiple in safety box
Two dimensional code, character are identified, realizes that accuracy detection is mutually separated with range detection, realizes the automatic detection of safety box, have
Conducive to detection accuracy is improved, labor intensity of workers is reduced, can effectively avoid missing inspection, false retrieval phenomenon；
2, accessory detection camera detects each accessory of safety box by through-hole in the utility model, can pass through installation
Planar light source on plate carries out vertical irradiation to safety box, makes safety box surface uniform illumination, is conducive to improve accessory detection phase
The clarity of machine testing；
3, each processing unit (plant) is distributed around turntable in the utility model, is kept the device structure compact, is advantageously reduced equipment
Occupied area；
4, vision camera, hook front are detected in the utility model with hook side respectively by three kinds of colors of alarm lamp
Detection vision camera is matched with accessory detection vision camera for determining workpiece specifically unqualified position, convenient to unqualified
Workpiece is classified.
Detailed description of the invention
Fig. 1 is a kind of overall structure diagram of safety box visual detection equipment of the utility model；
Fig. 2 is a kind of cross-sectional view of safety box visual detection equipment of the utility model；
Fig. 3 is the structural schematic diagram of each component on a kind of base station of safety box visual detection equipment of the utility model；
Fig. 4 is a kind of structural schematic diagram of the detection system of safety box visual detection equipment of the utility model；
Fig. 5 is a kind of structural schematic diagram of the qualified products blanking device of safety box visual detection equipment of the utility model；
Fig. 6 is the structural schematic diagram of workpiece to be detected.
In figure: 1- base station, 2- cover, 3- electronic box, 4- control cabinet, 5- feed inlet, the enabling of the side 6-, 7- touch display screen, 8-
Under Cam splitter, 9- turntable, 10- mounting base, 11- hook dimensions detection device, 12- vision inspection apparatus, 13- qualified products
Expect that device, 14- substandard product blanking device, 15- alarm lamp, the outlet of 16- qualified product, the outlet of 17- rejected product, 1101- are vertical
Column, 1102- backlight, 1103- first support, 1104- second support, 1105- annular light source, 1106- hook side detection view
Feel camera, 1107- hook front detection vision camera, the big bracket of 1201-, 1202- mounting plate, 1203- planar light source, 1204-
Through-hole, 1205- accessory detection vision camera, 1301- conveyer belt, the fixed bracket of 1302-, 1303- Pneumatic slid platform, 1304- lifting
Cylinder, 1305- double-acting cylinder, 1306- clamping plate.
Specific embodiment
In order to facilitate the understanding of those skilled in the art, the utility model will be further described below with reference to the accompanying drawings.
A kind of safety box visual detection equipment as shown in figures 1 to 6, including base station 1 and cover 2, the base station 1 are equipped with
Electronic box 3 and control cabinet 4, the cover 2 are fixedly mounted on the base station 1, and ipsilateral is not respectively equipped with feed inlet to the cover 2
5, side enabling 6, qualified product outlet 16 and rejected product outlet 17, it is aobvious that the cover 2 of 5 top of feed inlet is equipped with touch
Display screen 7, the base station 1 in the cover 2 are equipped with Cam splitter 8, and the Cam splitter 8 is connected with turntable 9, described
Turntable 9 is equipped with several equally distributed mounting bases 10 for being used to install workpiece to be processed, is equipped on the outside of the turntable 9 and uniformly divides
The detection system matched with the mounting base 10 and blanking system of cloth, the control cabinet 4 respectively with the electronic box 3, touch
Display screen 7, Cam splitter 8, detection system and blanking system electrical connection；The detection system includes hook dimensions detection device
11 with vision inspection apparatus 12, the hook dimensions detection device 11 include the column 1101 that is fixedly mounted on the base station 1
With backlight 1102, the backlight 1102 is fixedly mounted on 9 lower section of turntable, and the column 1101 is equipped with first support
1103 and second support 1104, the first support 1103 is equipped with annular light source 1105 close to one end of the turntable 9, and described the
One bracket, 1103 other end is equipped with the hook side detection vision camera 1106 matched with the annular light source 1105, and described the
Two brackets 1104 are equipped with the hook front detection vision camera 1107 matched with the backlight 1102, the vision-based detection
Device 12 includes the big bracket 1201 being fixedly mounted on the base station 1, and the big bracket 1201 is equipped with mounting plate 1202, position
It is equipped with planar light source 1203 in the side of the close mounting base 10 on the mounting plate 1202 of 10 surface of mounting base,
The mounting plate 1202 positioned at 10 center of mounting base is equipped with the through-hole 1204 across the planar light source 1203,
The mounting plate 1202 of 1204 side of through-hole is equipped with the accessory detection vision camera matched with the through-hole 1204
1205。
The blanking system includes qualified products blanking device 13 and substandard product blanking device 14, the qualified products
Blanking device 13 identical as 14 structure of substandard product blanking device includes the conveyer belt being fixedly mounted on the base station 1
1301 and manipulator；The manipulator includes the fixation bracket 1302 being fixedly mounted on the base station 1, the fixed bracket
1302 are equipped with Pneumatic slid platform 1303, and the Pneumatic slid platform 1303 is equipped with lifting cylinder 1304, on the lifting cylinder 1304
Equipped with profiling gripper, the profiling gripper is matched with workpiece to be processed side；The profiling gripper includes being fixedly mounted on institute
Double-acting cylinder 1305 on lifting cylinder 1304 is stated, 1305 both ends of double-acting cylinder are equipped with the clamping plate 1306 being fixedly mounted,
The clamping plate 1306 is matched with workpiece to be processed side；The feed inlet 5 is equipped with safe grating, the safe grating and control
Case 4 processed is electrically connected, and advantageously ensures that the safe operation of staff；The cover 2 is equipped with alarm lamp 15, the alarm lamp 15
Three color alarm lamps are set as, three kinds of colors of the alarm lamp 15 respectively correspond the hook side detection vision camera 1106, hang
Vision camera 1107 is detected in hook front and accessory detects vision camera 1205, and the alarm lamp 15 is electrically connected with control cabinet 4.
When utility model works, the Cam splitter 8 is controlled by the touch display screen 7 and is rotated, the cam
Divider 8 drives the turntable 9 to rotate, and when passing through the feed inlet 5 in 9 rotation process of turntable, worker will be to be detected
Work piece is in the mounting base 10, and then the turntable 9 drives workpiece to be detected successively to pass through hook dimensions detection device
11 with vision inspection apparatus 12, through the hook side detection vision camera 1106, hook front detection vision camera 1107 with
After the vision camera 1205 that accessory detects detects, the hook side detection vision camera 1106, hook front detection vision camera
1107 will test information with accessory detection vision camera 1205 respectively is transferred to the control cabinet 4, the control cabinet 4 to information into
After row processing, control information is transferred to 14 pairs of detection works of qualified products blanking device 13 or substandard product blanking device respectively
Part is sorted, wherein if hook side detection vision camera 1106, hook front detection vision camera 1107 and accessory
Detection 1205 testing result of vision camera is qualified, then working signal is passed to the qualified products blanking by the control cabinet 4
Device 13 picks up detection workpiece by the manipulator, and controls the manipulator and will test workpiece transfer described in
It is transported through on conveyer belt 1301, if hook side detection vision camera 1106, hook front detection vision camera 1107
Unqualified at least one in accessory detection 1205 testing result of vision camera, then the control cabinet 4 transmits working signal
To the substandard product blanking device 14, will be examined by the manipulator controlled on the substandard product blanking device 14
Survey workpiece, which is picked up and is transferred on the conveyer belt 1301, to be transported through, and the control cabinet 4 is underproof by workpiece simultaneously
Information is transmitted to the alarm lamp 15, and it is unqualified to inform that staff detects workpiece by the different colours on the alarm lamp 15
Position, facilitate staff to classify underproof detection workpiece.
Above content is only the structure example and explanation to the utility model, the technologies of affiliated the art
Personnel make various modifications or additions to the described embodiments or are substituted in a similar manner, without departing from
The structure of utility model or beyond the scope defined by this claim, all should belong to the protection range of the utility model.
Claims (5)
1. a kind of safety box visual detection equipment, characterized in that including base station and cover, the base station is equipped with electronic box and control
Case, the cover are fixedly mounted on the base station, and ipsilateral is not respectively equipped with feed inlet to the cover, side is opened the door, qualified product
Outlet and rejected product export, and the cover above the feed inlet is equipped with touch display screen, and the cover is intracorporal described
Base station is equipped with Cam splitter, and the Cam splitter is connected with turntable, and the turntable is equipped with several equally distributed use
The equally distributed detection system matched with the mounting base is equipped on the outside of the mounting base of installation workpiece to be processed, the turntable
System and blanking system, the control cabinet respectively with the electronic box, touch display screen, Cam splitter, detection system and blanking system
System electrical connection；
The detection system includes hook dimensions detection device and vision inspection apparatus, and the hook dimensions detection device includes solid
Column and backlight of the Dingan County on the base station, the backlight are fixedly mounted below the turntable, on the column
Equipped with first support and second support, the first support close to one end of the turntable be equipped with annular light source, described first
The frame other end is equipped with the hook side detection vision camera matched with the annular light source, and the second support is equipped with and institute
The hook front detection vision camera that backlight matches is stated, the vision inspection apparatus includes being fixedly mounted on the base station
Big bracket, the big bracket is equipped with mounting plate, close to the peace on the mounting plate right above the mounting base
The side for filling seat is equipped with planar light source, and the mounting plate positioned at the mounting base center is equipped with across the planar light
The through-hole in source, the mounting plate of the through-hole side are equipped with the accessory detection vision camera matched with the through-hole.
2. a kind of safety box visual detection equipment according to claim 1, characterized in that the blanking system includes qualification
Product blanking device and substandard product blanking device, the qualified products blanking device and substandard product blanking device structure
Identical includes the conveyer belt and manipulator being fixedly mounted on the base station.
3. a kind of safety box visual detection equipment according to claim 2, characterized in that the manipulator includes fixed peace
Fixation bracket on the base station, the fixed bracket are equipped with Pneumatic slid platform, and the Pneumatic slid platform is equipped with lifting air
Cylinder, the lifting cylinder are equipped with profiling gripper, and the profiling gripper is matched with workpiece to be processed side；
The profiling gripper includes being fixedly mounted on double-acting cylinder on the lifting cylinder, and the double-acting cylinder both ends are equipped with
The clamping plate of fixed installation, the clamping plate are matched with workpiece to be processed side.
4. a kind of safety box visual detection equipment according to claim 1, characterized in that the feed inlet is equipped with safety
Grating, the safe grating are electrically connected with control cabinet.
5. a kind of safety box visual detection equipment according to claim 1, characterized in that the cover is equipped with alarm
Lamp, the alarm lamp are set as three color alarm lamps, and three kinds of colors of the alarm lamp respectively correspond the hook side detection vision
Camera, hook front detection vision camera and accessory detect vision camera, and the alarm lamp is electrically connected with control cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821543556.5U CN209049760U (en) | 2018-09-20 | 2018-09-20 | A kind of safety box visual detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821543556.5U CN209049760U (en) | 2018-09-20 | 2018-09-20 | A kind of safety box visual detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209049760U true CN209049760U (en) | 2019-07-02 |
Family
ID=67049206
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821543556.5U Active CN209049760U (en) | 2018-09-20 | 2018-09-20 | A kind of safety box visual detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209049760U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116372536A (en) * | 2023-06-05 | 2023-07-04 | 深圳市新启发汽车用品有限公司 | Adjustable automobile insurance box packaging machine tool |
-
2018
- 2018-09-20 CN CN201821543556.5U patent/CN209049760U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116372536A (en) * | 2023-06-05 | 2023-07-04 | 深圳市新启发汽车用品有限公司 | Adjustable automobile insurance box packaging machine tool |
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