Shackle directive wheel and high center of gravity equipment overturn tooling
Technical field
The utility model relates to a kind of shackle directive wheels and high center of gravity equipment to overturn tooling, belong to equipment hoisting technology neck
Domain.
Background technique
In the process of construction of oil refining, large scale equipment specification is larger, to be readily transported, entrucking orientation and installation side
Position is inconsistent, the overturning of equipment is necessarily involved during on-site hoisting, there are oblique pulls to drag firmly for traditional method for turning, security risk
Greatly and it is unfavorable for protecting in flakes, lacks a kind of tooling of overturning that can quickly and safely realize equipment in the prior art.
Utility model content
In view of the foregoing defects the prior art has, the utility model proposes a kind of new shackle directive wheels and high center of gravity
Equipment overturns tooling.
The utility model, which is that the following technical solution is employed, to be realized:
A kind of shackle directive wheel, including the first round tube, the second round tube and plate body, the length of the first round tube is not less than the second circle
The length of pipe adds the sum of the thickness of two plate bodys;The internal diameter of second round tube is greater than the outer diameter of the first round tube, and the second round tube opens up
Outer groove;There are two the plate bodys, and the minimum range at plate body edge to plate body center is greater than the outer diameter of the second round tube, plate body center
Position opens up circular hole, and the diameter of circular hole is equal or slightly larger than the outer diameter of the first round tube, opens up groove at circular hole;Second round tube is lateral
It places, two plate bodys are vertically placed on the two sides of the second round tube and clamp the second round tube, and the first round tube passes through the circle of two plate bodys
The pore in hole and the second round tube, and the first round tube and the second round tube are arranged in concentric circles;The welding of groove position.
Shackle directive wheel described in the utility model needs and shackle is used cooperatively: by the pin shaft of shackle from shackle directive wheel
The pore of first round tube passes through and pin shaft is removably fixed as one with button, after composition is with the shackle of shackle directive wheel
It uses.
Shackle wheel design described in the utility model is simple, easy to process, can be used cooperatively with existing shackle.Both may be used
With batch production, and it can gather materials on the spot and be made at the construction field (site).
Further, the plate body is plectane.
Further, first round tube is the round tube of 89 × 10mm of Ф, length 100mm;Second round tube be Ф 219 ×
The round tube of 10mm, length 68mm open 50 and are outside one's consideration groove;Plate body is diameter 299mm, and thickness is the plectane of 16mm, and Ф 89mm is opened in centre
Circular hole, open 50 degree of grooves at circular hole;Groove position is fully welded, and welding angle height is not less than 10mm.Dye penetrant inspection is needed after welding,
I grades qualified.
Above-mentioned size can satisfy the overturning lifting of most of equipment, and 50 degree of grooves, which are fully welded, can guarantee firm welding.
A kind of high center of gravity equipment overturning tooling, including shackle, equalizer bar, hoist cable and shackle directive wheel;The shackle includes
Pin shaft and button;The pin shaft of shackle passes through from the pore of the first round tube of shackle directive wheel and removably fixes pin shaft with button
It is integrated, composition has the shackle of shackle directive wheel;The balance beam body is elongate tube or elongated column, and equalizer bar includes four
The following above and at lifting lug, elongate tube or elongated column both ends is equipped with a lifting lug;Hoist cable includes first hoist cable and two
Second hoist cable;The both ends of first hoist cable are connected by shackle with the lifting lug above equalizer bar both ends;Hanging below equalizer bar both ends
Ear is connected by shackle with the shackle with shackle directive wheel, and the second hoist cable, which is bypassed and revealed all the details from shackle directive wheel, lifts horizontal set
It is standby.
Overturning tool structure described in the utility model is simple, can be simplified using overturning tooling described in the utility model and be hung
Step is filled, safety is improved, the sliding friction in equipment switching process is become into rolling friction, frictional force reduces, to equipment list
The abrasion of face spray painting reduces.
It further, further include dummy-flange, the dummy-flange includes ring flange, lifting lug, and flange plate edge is equipped with fixation hole,
Lifting lug is fixed on the center of ring flange.
Dummy-flange is used to overturn the equipment equipped with flange-interface, such as slop tank, centrifugal compressor outer shell, these equipment exist
Flange mouth down when entrucking, center of gravity is above suspension centre when lifting.Adding dummy-flange facilitates equipment overturning.
It further, further include third hoist cable, third hoist cable one end connects the lifting lug on dummy-flange, other end connection
Lifting equipment.
Under the conditions of some liftings, lifting equipment can not directly hook dummy-flange and be overturn, thus need the two it
Between add third hoist cable.
The beneficial effects of the utility model are: being overturn using shackle directive wheel described in the utility model and high center of gravity equipment
Tooling, lifting is high-efficient, and the wear rate of equipment surface spray painting is low.Meanwhile shackle directive wheel and high center of gravity equipment overturn tooling
Structure is simple, easy to make, can be used repeatedly.The utility model is suitable for the overturning lifting of a plurality of types of equipment, especially
The overturning lifting of the equipment above suspension centre is carried in equipment suitable for center of gravity.
Detailed description of the invention
Fig. 1 is the first round tube main view of the utility model.
Fig. 2 is the first round tube top view of the utility model.
Fig. 3 is the second round tube main view of the utility model.
Fig. 4 is the second round tube top view of the utility model.
Fig. 5 is the plate body main view of the utility model.
Fig. 6 is the plate body top view of the utility model.
Fig. 7 is the structural schematic diagram of the shackle directive wheel of the utility model.
Fig. 8 is the structural schematic diagram of the equalizer bar of the utility model.
Fig. 9 is the schematic diagram with the shackle lifting horizontal equipment with shackle directive wheel of the utility model.
Figure 10 is the schematic diagram with the high center of gravity equipment overturning tooling lifting horizontal equipment of the utility model.
Figure 11 is the dummy-flange front view of the utility model.
Figure 12 is the dummy-flange side view of the utility model.
Figure 13 is the top view of Figure 12.
Figure 14 is the structural schematic diagram of shackle.
In figure: 1, the first round tube;2, the second round tube;3, plate body;301, circular hole;4, shackle;401, button;402, pin shaft;
5, equalizer bar;6, lifting lug;7, the first hoist cable;8, the second hoist cable;9, horizontal equipment;10, dummy-flange;11, fixation hole.
Specific embodiment
In order to which the utility model aim, technical solution is more clearly understood, with reference to the accompanying drawing, the utility model is made
It is further described.
Embodiment one:
As shown in figs. 1-7, shackle directive wheel described in the utility model, including 1, second round tube of first round tube
2 and two plate bodys 3, first round tube is the round tube of 89 × 10mm of Ф, length 100mm;Second round tube is 219 × 10mm's of Ф
Round tube, length 68mm open 50 and are outside one's consideration groove;Plate body is diameter 299mm, and thickness is the plectane of 16mm, and the circular hole of Ф 89mm is opened in centre
301,50 degree of grooves are opened at circular hole.
Second round tube is laterally disposed, and two plate bodys are vertically placed on the two sides of the second round tube and clamp the second round tube, and first
Round tube passes through the circular hole of two plate bodys and the pore of the second round tube, and the first round tube and the second round tube are arranged in concentric circles;Groove
Position is fully welded, and welding angle height is not less than 10mm.After welding, the pipe face of part and second round tube of two plate bodys beyond the second round tube
Surround the groove bypassed for hoist cable.
Embodiment two:
As seen in figs. 8-10, shackle directive wheel described in the utility model and high center of gravity equipment overturn tooling, including three pairs
4, Ф 273mm equalizer bars 5 of 25t shackle, hoist cable and the two 55t grades shackle directive wheels as described in embodiment one.
As shown in figure 14, the shackle includes pin shaft 402 and button 401;The pin shaft of shackle is round from shackle directive wheel first
The pore of pipe passes through and pin shaft is removably fixed as one with button, and composition has the shackle of shackle directive wheel;It is described flat
Balance beam main body is elongate tube or elongated column, and equalizer bar includes four lifting lugs 6, and the following above and at elongate tube or elongated column both ends is equal
Equipped with a lifting lug;Hoist cable includes first hoist cable 7 and two second hoist cables 8;The both ends of first hoist cable are by shackle and put down
Lifting lug above balance beam both ends is connected;Lifting lug below equalizer bar both ends passes through shackle and the shackle phase for having shackle directive wheel
Even, the second hoist cable, which is bypassed and revealed all the details from the groove of shackle directive wheel, lifts horizontal equipment 9.
Embodiment three:
Shackle directive wheel described in the utility model and high center of gravity equipment overturn tooling, and the difference with embodiment two is,
It further include two dummy-flanges 10 and third hoist cable, the dummy-flange includes ring flange, lifting lug, and flange plate edge is equipped with fixation hole
11, lifting lug is fixed on the center of ring flange;Third hoist cable one end connects the lifting lug on dummy-flange, and the other end, which has connected, to be reseted
It is standby.The structure of dummy-flange is as figs 11-13.
The utility model use process is as follows shown:
Slop tank weight 40t in 500,000 tons/year of catalytic light gasoline ether-based devices of Guangxi petrochemical industry, the flange side of slop tank when entrucking
Towards side, flange side upward, thus needs to overturn lifting when installation.
It is first revealed all the details with two second hoist cables and is set with slop tank.After hanging device erect-position meets the requirements, by crane armed lever rotation
To above equipment suspension centre, tooling is hung according to the connection relationship system of embodiment, comprising: a Ф 273mm equalizer bar, one first is hung
Rope, three pairs of 25t shackles, two 55t grades of shackle directive wheels.Dummy-flange is connect with slop tank nozzle flange.
After passed examination, 400t pedrail crane hangs the first hoist cable and hooks up, and equipment is hung pedestal 0.3m, 70t truck crane
Rigging system is hung on slop tank nozzle dummy-flange, and slop tank minimum point and pedestal distance is made to be maintained at 0.3m range;70t truck crane
It hooks up, the overturning of slop tank is realized by the rotation of shackle directive wheel, flip to one side flange for towards upper from original court
Side;After the completion of overturning, 70t truck crane extracts rigging, and 400t crawler crane hooks up, and slop tank is lifted in place.
The utility model production is simple, practical, using tooling described in the utility model can to the angle of overturning into
Row control, will not damage equipment surface, switching process safety and steady.Traditional flip-flop transition 5 hours can be promoted
To 1 hour, the wear rate 0.1% of equipment surface spray painting, one shackle directive wheel reusable more than 200 times.