CN204162317U - A kind of double leval jib high pedestal jib crane - Google Patents

A kind of double leval jib high pedestal jib crane Download PDF

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CN204162317U
CN204162317U CN201420601568.4U CN201420601568U CN204162317U CN 204162317 U CN204162317 U CN 204162317U CN 201420601568 U CN201420601568 U CN 201420601568U CN 204162317 U CN204162317 U CN 204162317U
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gantry
hinged
rod
rotating column
upper rotating
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姜明峰
张建辉
冯小保
曹栋
陈大志
陆琼晔
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Nantong Rainbow Heavy Machineries Co Ltd
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Nantong Rainbow Heavy Machineries Co Ltd
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Abstract

本实用新型公开了一种四连杆门座式起重机,包括门架系统、臂架系统、平衡重系统、铰接式转盘、回转减速机、机房和司机房,门架系统包括门架横梁和门架端梁;铰接式转盘通过销轴与杆系和上转柱铰接,杆系由角式杆系和直杆系组成,上转柱下半部设有电气室、上半部设有变幅机构平台,臂架系统由象鼻梁、主臂架和大拉杆组成,主臂架上设有变幅机构,平衡重系统由平衡梁和小拉杆组成,回转减速机安装在上转柱内部的法兰上,门架系统下方设有行走机构;本实用新型的一种四连杆门座式起重机具有以下优点:结构简单,安全可靠,设备投入成本低,能耗低,工作效率高。

The utility model discloses a four-link portal crane, which comprises a portal frame system, an arm frame system, a balance weight system, an articulated turntable, a rotary reducer, a machine room and a driver's room. The portal frame system includes a portal frame beam and a door The end beam of the frame; the articulated turntable is hinged with the rod system and the upper rotating column through the pin shaft. The rod system is composed of an angled rod system and a straight rod system. Mechanism platform, boom system is composed of elephant trunk beam, main boom and large pull rod, the main boom is equipped with luffing mechanism, balance weight system is composed of balance beam and small pull rod, and the rotary reducer is installed inside the upper rotating column. On the blue, there is a traveling mechanism under the gantry system; a four-link gantry crane of the utility model has the following advantages: simple structure, safe and reliable, low equipment investment cost, low energy consumption, and high work efficiency.

Description

一种四连杆门座式起重机A four-link portal crane

技术领域 technical field

本实用新型涉及起重机领域,特别涉及一种四连杆门座式起重机。 The utility model relates to the field of cranes, in particular to a four-link portal crane.

背景技术 Background technique

目前随着海洋、内河运输行业的迅猛发展,国内对能耗、码头基建费、设备轻量化的管控越来越严格,急需一种既能够满足现代港口码头装卸,同时设备投入成本低、低能耗的装卸设备;门座式起重机是一种桥架通过两侧支腿支承在地面轨道或地基上的臂架型起重机,具有沿地面轨道运行,下方可通过铁路车辆或其他地面车辆,可转动的起重装置装在门形座架上的一种臂架型起重机;门式起重机按用途可分为3类:①装卸用门座起重机:主要用于港口和露天堆料场,用抓斗或吊钩装卸。起重量一般不超过25吨,不随幅度变化。工作速度较高,故生产率常是重要指标。②造船用门座起重机:主要用于船台、浮船坞和舣装现场,进行船体拼接、设备舣装等吊装工作,用吊钩作为吊具。最大起重量达300吨,幅度大时起重量相应减小。有多档起升速度,吊重轻时可提高起升速度。有些工作机构还备有微动装置,以满足安装要求。门座高度大者,可适应大起升高度和大幅度作业的要求,但工作速度较低,作业生产率不高。③建筑安装用门座起重机:主要用在水电站进行大坝浇灌、设备和预制件吊装等,一般用吊钩。起重量和工作速度一般介于前两类起重机之间。它具有整机装拆运输性好、吊具下放深度大、能较好地适应临时性工作和栈桥上工作等的特点。中国专利ZL201220068704.9公开了一种门座式起重机,所述起重机包括底部设置有行走机构的门式底架,位于门式底架上方的圆柱筒形结构的塔身,安装在圆柱筒形结构的塔身顶部的回转机构,位于回转机构上方的上部臂架,以及水平安装在上部臂架上方的平头臂架和安装在平头臂架水平轨道上的变幅小车。由于本实用新型将现有技术中广泛应用在建筑塔机上的平头臂架用在门座式起重机上,它的下部采用门架和圆柱筒形结构的塔身,上部回转部分采用平臂形式,它的变幅是通过小车在平臂的水平轨道上来回运行来实现的,由于臂架部分不需要上下摆动,而且臂架本身又是平头的,从而有效的利用了上部空间,提高了起重性能,但该专利所公开的起重机投入成本高,工作效率低中国专利公布号CN 103964316 A公开了一种多功能多用途门座式起重机,包括机构运行系统、钢结构系统、吊具装置和钢丝缠绕系统,机构运行系统包括起升机构、变幅机构、旋转机构和行走机构,吊具装置包括吊钩和储缆框,吊钩下端悬挂电磁吸盘或电动液压多瓣抓斗,储缆框用于存放电磁吸盘或电动液压多瓣抓斗的动力电缆;钢丝缠绕系统由单根起升钢丝绳通过平衡滑轮缠绕于钢丝绳卷筒上,平衡滑轮位于象鼻梁头部。只采用了一套起升机构,减少了成本投入;采用一根钢丝绳,在象鼻梁头部采用了摆动式平衡滑轮,这样使左右钢丝绳受力得到平衡;吊钩改单一普通吊钩为多功能吊钩并带储缆框;司机室抬高扩大视野,但其结构复杂,必然带来了投入成本高等缺陷。综上所述,现有的门座式起重机普遍具有设备投入成本高,能耗高,工作效率低等缺点。 At present, with the rapid development of the ocean and inland water transport industry, the domestic control of energy consumption, terminal infrastructure costs, and equipment lightweight is becoming more and more stringent. There is an urgent need for a modern port terminal that can meet the requirements of loading and unloading, while low equipment investment cost and low energy consumption. The loading and unloading equipment; the gantry crane is a kind of jib crane whose bridge frame is supported on the ground track or foundation through the legs on both sides. It runs along the ground track and can pass railway vehicles or other ground vehicles below. A boom-type crane with a heavy device installed on a gantry frame; gantry cranes can be divided into 3 categories according to their uses: ① Portal cranes for loading and unloading: mainly used in ports and open-air stockyards, with grabs or cranes Hook loading and unloading. The lifting capacity generally does not exceed 25 tons, and does not change with the range. The working speed is high, so productivity is often an important indicator. ② Portal cranes for shipbuilding: mainly used for ship berths, floating docks and loading sites, for hull splicing, equipment loading and other hoisting work, using hooks as spreaders. The maximum lifting capacity is up to 300 tons, and the lifting capacity is reduced correspondingly when the range is large. There are multiple lifting speeds, and the lifting speed can be increased when the hoisting weight is light. Some working institutions are also equipped with micro-movement devices to meet installation requirements. The one with a large door seat height can meet the requirements of large lifting height and large-scale operation, but the working speed is low and the operation productivity is not high. ③ Portal cranes for construction and installation: mainly used in hydropower stations for dam irrigation, equipment and prefabricated parts hoisting, etc., generally with hooks. The lifting capacity and working speed are generally between the first two types of cranes. It has the characteristics of good assembly, disassembly and transportation of the whole machine, large depth of lowering of the spreader, and good adaptability to temporary work and work on trestle bridges. Chinese patent ZL201220068704.9 discloses a gantry crane. The crane includes a gantry chassis with a traveling mechanism at the bottom, a cylindrical structure tower located above the gantry chassis, and installed on a cylindrical structure The slewing mechanism at the top of the tower body, the upper jib above the slewing mechanism, the flat jib above the upper jib and the luffing trolley installed on the horizontal track of the flat jib. Because the utility model uses the flat head jib widely used in the construction tower crane in the prior art on the gantry crane, its lower part adopts the tower body of the gantry and cylindrical structure, and the upper rotating part adopts the flat arm form, Its luffing is realized by the trolley running back and forth on the horizontal track of the flat arm. Since the arm part does not need to swing up and down, and the arm itself is flat, the upper space is effectively used and the lifting capacity is improved. performance, but the crane disclosed in this patent has high investment cost and low work efficiency. Winding system, mechanism operation system includes lifting mechanism, luffing mechanism, rotating mechanism and traveling mechanism, spreader device includes hook and cable storage frame, electromagnetic sucker or electro-hydraulic multi-lobe grab is hung at the lower end of the hook, used for cable storage frame It is used to store the power cable of the electromagnetic sucker or the electro-hydraulic multi-lobe grab; the wire winding system consists of a single lifting wire rope wound on the wire rope drum through the balance pulley, and the balance pulley is located at the head of the trunk bridge. Only one set of lifting mechanism is used, which reduces the cost input; a steel wire rope is used, and a swing type balance pulley is used at the head of the elephant trunk bridge, so that the force on the left and right steel wire ropes is balanced; the hook is changed from a single ordinary hook to a multi-function The hook is equipped with a cable storage frame; the driver's cab is elevated to expand the field of vision, but its complex structure inevitably brings defects such as high input costs. To sum up, the existing portal cranes generally have the disadvantages of high equipment investment cost, high energy consumption, and low work efficiency.

实用新型内容 Utility model content

本实用新型的目的,在于克服上述局限,从而提供一种结构简单,安全可靠,设备投入成本低,能耗低,工作效率高的四连杆门座式起重机。 The purpose of this utility model is to overcome the above-mentioned limitations, thereby providing a four-link portal crane with simple structure, safety and reliability, low equipment investment cost, low energy consumption and high working efficiency.

本实用新型的目的通过以下技术方案来实现:一种四连杆门座式起重机,包括门架系统、臂架系统、平衡重系统、铰接式转盘、回转减速机、机房和司机房,门架系统包括门架横梁和门架端梁;铰接式转盘通过销轴与杆系和上转柱铰接,杆系由角式杆系和直杆系组成,杆系通过销轴与上转柱和铰接式转盘连接,上转柱与门架系统通过内齿式回转支承连接,上转柱下半部设有电气室、上半部设有变幅机构平台;臂架系统通过铰接与上转柱连接,臂架系统由象鼻梁、主臂架和大拉杆组成,大拉杆下端与上转柱上方铰接,大拉杆上端与象鼻梁后端铰接,主臂架下端与上转柱中间部位铰接,主臂架上端与象鼻梁中间铰接,主臂架上设有变幅机构;平衡重系统由平衡梁和小拉杆组成,平衡梁中间与上转柱上方铰接,平衡梁前端与小拉杆上端铰接,小拉杆下端与主臂架中间部位铰接;回转减速机安装在上转柱内部的法兰上,门架系统下方设有行走机构。 The purpose of this utility model is achieved through the following technical solutions: a four-link portal crane, including a portal system, a jib system, a counterweight system, an articulated turntable, a rotary reducer, a machine room and a driver's room, and a portal frame The system includes the gantry beam and the gantry end beam; the articulated turntable is hinged with the rod system and the upper rotating column through the pin shaft. The rod system is composed of an angled rod system and a straight rod system. The upper rotating column is connected with the gantry system through an internal gear slewing bearing. The lower half of the upper rotating column is equipped with an electrical room, and the upper half is equipped with a luffing mechanism platform; the boom system is connected to the upper rotating column through a hinge. , the jib system is composed of the elephant trunk beam, the main boom frame and the large tie rod. The upper end of the frame is hinged with the middle of the trunk beam, and the main boom is equipped with a luffing mechanism; the balance weight system is composed of a balance beam and a small tie rod, the middle of the balance beam is hinged with the top of the upper rotating column, the front end of the balance beam is hinged with the upper end of the small tie rod, and the small tie rod The lower end is hinged with the middle part of the main boom frame; the slewing reducer is installed on the flange inside the upper rotating column, and the traveling mechanism is arranged under the mast system.

优选的是,门架系统上还安装有梯子栏杆系统,梯子栏杆系统与门架系统采用螺栓连接,梯子栏杆系统包括拦杆梯子平台和门架圆平台组成,拦杆梯子平台与门架系统通过法兰连接,门架圆平台采用正多边形样式。 Preferably, a ladder railing system is also installed on the portal frame system, and the ladder railing system and the portal frame system are connected by bolts. The ladder railing system includes a railing ladder platform and a portal frame round platform. Flange connection, gantry round platform adopts regular polygon style.

优选的是,门架系统包括门架横梁和门架端梁通过螺栓连接。 Preferably, the mast system includes mast beams and mast end beams connected by bolts.

综上所述,本实用新型的一种四连杆门座式起重机具有以下优点:结构简单,安全可靠,设备投入成本低,能耗低,工作效率高。 In summary, a four-link portal crane of the present invention has the following advantages: simple structure, safety and reliability, low equipment investment cost, low energy consumption, and high work efficiency.

附图说明 Description of drawings

图1为本实用新型的主结构示意图; Fig. 1 is the main structure schematic diagram of the present utility model;

图2为本实用新型的上转柱结构示意图; Fig. 2 is the structure diagram of the upper rotating column of the utility model;

图3为本实用新型的杆系结构示意图; Fig. 3 is a structural schematic diagram of the bar system of the present utility model;

图4为本实用新型的门架系统结构示意图; Fig. 4 is a structural schematic diagram of the gantry system of the present invention;

图5为本实用新型的行走机构结构示意图; Fig. 5 is a schematic structural view of the walking mechanism of the present utility model;

图6为本实用新型的大拉杆结构示意图; Fig. 6 is a structural schematic diagram of a large tie rod of the present utility model;

图7为本实用新型的平衡梁结构示意图; Fig. 7 is the structural representation of the balance beam of the present utility model;

图8为本实用新型的小拉杆结构示意图; Fig. 8 is a structural schematic diagram of a small tie rod of the present utility model;

图9为本实用新型的拦杆梯子平台以及门架圆平台结构示意图; Fig. 9 is a structural schematic diagram of the ladder platform of the utility model and the round platform of the gantry;

图10为本实用新型的主臂架结构示意图; Fig. 10 is a structural schematic diagram of the main arm frame of the present utility model;

图11为本实用新型的铰接式转盘结构示意图; Fig. 11 is a structural schematic diagram of the articulated turntable of the present invention;

图中标号:1-铰接式转盘、2-回转减速机、3-门架横梁、4-门架端梁、5-角式杆系、6-直杆系、7-上转柱、8-电气室、9-变幅机构平台、10-象鼻梁、11-主臂架、12-大拉杆、13-平衡梁、14-小拉杆、15-拦杆梯子平台、16-门架圆平台、17-机房、18-司机房、19-行走机构、20-变幅机构。 Labels in the figure: 1-articulated turntable, 2-rotary reducer, 3-gantry beam, 4-gantry end beam, 5-angle rod system, 6-straight rod system, 7-upper rotating column, 8- Electrical room, 9-luffing mechanism platform, 10-trunk beam, 11-main arm frame, 12-big tie rod, 13-balance beam, 14-small tie rod, 15-rail ladder platform, 16-gantry round platform, 17-machine room, 18-driver's room, 19-traveling mechanism, 20-luffing mechanism.

具体实施方式 Detailed ways

为了加深对本实用新型的理解,下面将结合实施例和附图对本实用新型作进一步详述,该实施例仅用于解释本实用新型,并不构成对本实用新型保护范围的限定。 In order to deepen the understanding of the utility model, the utility model will be further described below in conjunction with the embodiments and accompanying drawings. The embodiment is only used to explain the utility model, and does not constitute a limitation to the protection scope of the utility model.

如图1所示的一种四连杆门座式起重机,包括门架系统、臂架系统、平衡重系统、铰接式转盘1、回转减速机2、机房17和司机房18,门架系统包括门架横梁3和门架端梁4;铰接式转盘1通过销轴与杆系和上转柱7铰接,杆系由角式杆系5和直杆系6组成,杆系通过销轴与上转柱7和铰接式转盘1连接,所述上转柱7与门架系统通过内齿式回转支承连接,上转柱7下半部设有电气室8、上半部设有变幅机构平台9;所述臂架系统通过铰接与上转柱7连接,臂架系统由象鼻梁10、主臂架11和大拉杆12组成,大拉杆12下端与上转柱7上方铰接,大拉杆12上端与象鼻梁10后端铰接,主臂架11下端与上转柱7中间部位铰接,主臂架11上端与象鼻梁10中间铰接,所述主臂架11上设有变幅机构20;所述平衡重系统由平衡梁13和小拉杆14组成,平衡梁13中间与上转柱7上方铰接,平衡梁13前端与小拉杆14上端铰接,小拉杆14下端与主臂架11中间部位铰接;所述回转减速机2安装在上转柱7内部的法兰上,所述门架系统下方设有行走机构19,门架系统上还安装有梯子栏杆系统,梯子栏杆系统与门架系统采用螺栓连接,梯子栏杆系统包括拦杆梯子平台15和门架圆平台16组成,拦杆梯子平台15与门架系统通过法兰连接,门架圆平台16采用正多边形样式,门架系统包括门架横梁3和门架端梁4通过螺栓连接。 A four-link gantry crane as shown in Figure 1 includes a gantry system, a jib system, a counterweight system, an articulated turntable 1, a rotary reducer 2, a machine room 17, and a driver's room 18. The gantry system includes The gantry beam 3 and the gantry end beam 4; the articulated turntable 1 is hinged with the rod system and the upper rotating column 7 through the pin shaft. The rod system is composed of an angle rod system 5 and a straight rod system 6. The rotating column 7 is connected with the articulated turntable 1, the upper rotating column 7 is connected with the gantry system through an internal gear slewing bearing, the lower half of the upper rotating column 7 is provided with an electric chamber 8, and the upper half is provided with a luffing mechanism platform 9. The boom system is connected to the upper rotating column 7 through a hinge, and the boom system is composed of a trunk beam 10, a main boom frame 11 and a large tie rod 12. The lower end of the large tie rod 12 is hinged to the top of the upper rotating column 7. It is hinged with the rear end of the elephant trunk beam 10, the lower end of the main boom frame 11 is hinged with the middle part of the upper rotating column 7, the upper end of the main boom frame 11 is hinged with the middle of the elephant trunk beam 10, and the main boom frame 11 is provided with a luffing mechanism 20; The balance weight system is composed of a balance beam 13 and a small tie rod 14, the middle of the balance beam 13 is hinged to the top of the upper rotating column 7, the front end of the balance beam 13 is hinged to the upper end of the small tie rod 14, and the lower end of the small tie rod 14 is hinged to the middle part of the main boom frame 11; The slewing reducer 2 is installed on the flange inside the upper rotating column 7, a traveling mechanism 19 is provided under the gantry system, and a ladder railing system is installed on the gantry system, and the ladder railing system and the gantry system are connected by bolts , the ladder railing system consists of a railing ladder platform 15 and a door frame round platform 16, the railing ladder platform 15 is connected to the door frame system through a flange, the door frame round platform 16 adopts a regular polygon style, and the door frame system includes a door frame beam 3 It is connected with the door frame end beam 4 by bolts.

综上所述,本实用新型的一种四连杆门座式起重机具有以下优点:结构简单,安全可靠,设备投入成本低,能耗低,工作效率高。 In summary, a four-link portal crane of the present invention has the following advantages: simple structure, safety and reliability, low equipment investment cost, low energy consumption, and high work efficiency.

Claims (3)

1.一种四连杆门座式起重机,包括门架系统、臂架系统、平衡重系统、铰接式转盘(1)、回转减速机(2)、机房(17)和司机房(18),其特征在于:所述门架系统包括门架横梁(3)和门架端梁(4);所述铰接式转盘(1)通过销轴与杆系和上转柱(7)铰接,所述杆系由角式杆系(5)和直杆系(6)组成,杆系通过销轴与上转柱(7)和铰接式转盘(1)连接,所述上转柱(7)与门架系统通过内齿式回转支承连接,上转柱(7)下半部设有电气室(8)、上半部设有变幅机构平台(9);所述臂架系统通过铰接与上转柱(7)连接,臂架系统由象鼻梁(10)、主臂架(11)和大拉杆(12)组成,大拉杆(12)下端与上转柱(7)上方铰接,大拉杆(12)上端与象鼻梁(10)后端铰接,主臂架(11)下端与上转柱(7)中间部位铰接,主臂架(11)上端与象鼻梁(10)中间铰接,所述主臂架(11)上设有变幅机构(20);所述平衡重系统由平衡梁(13)和小拉杆(14)组成,平衡梁(13)中间与上转柱(7)上方铰接,平衡梁(13)前端与小拉杆(14)上端铰接,小拉杆(14)下端与主臂架(11)中间部位铰接;所述回转减速机(2)安装在上转柱(7)内部的法兰上,所述门架系统下方设有行走机构(19)。 1. A four-link gantry crane, including a gantry system, a jib system, a counterweight system, an articulated turntable (1), a slewing reducer (2), a machine room (17) and a driver’s room (18), It is characterized in that: the gantry system includes a gantry beam (3) and a gantry end beam (4); the articulated turntable (1) is hinged with a rod system and an upper turn column (7) through a pin shaft, and the The rod system consists of an angled rod system (5) and a straight rod system (6). The rod system is connected with the upper rotating column (7) and the hinged turntable (1) through a pin shaft. The upper rotating column (7) is connected with the door The frame system is connected through the internal gear slewing bearing, the lower half of the upper rotating column (7) is equipped with an electrical room (8), and the upper part is equipped with a luffing mechanism platform (9); The column (7) is connected, and the boom system is composed of the elephant trunk beam (10), the main boom (11) and the large tie rod (12). ) upper end is hinged with the rear end of the elephant trunk (10), the lower end of the main boom (11) is hinged with the middle part of the upper rotating column (7), the upper end of the main boom (11) is hinged with the middle of the elephant trunk (10), and the main boom The frame (11) is provided with a luffing mechanism (20); the balance weight system is composed of a balance beam (13) and a small tie rod (14). The front end of the beam (13) is hinged to the upper end of the small tie rod (14), and the lower end of the small tie rod (14) is hinged to the middle part of the main boom (11); the rotary reducer (2) is installed inside the upper rotating column (7) On the blue, a traveling mechanism (19) is provided below the gantry system. 2.根据权利要求1所述的一种四连杆门座式起重机,其特征在于:所述门架系统上还安装有梯子栏杆系统,所述梯子栏杆系统与门架系统采用螺栓连接,梯子栏杆系统包括拦杆梯子平台(15)和门架圆平台(16)组成,所述拦杆梯子平台(15)与门架系统通过法兰连接,所述门架圆平台(16)采用正多边形样式。 2. A four-link portal crane according to claim 1, characterized in that: a ladder railing system is also installed on the portal frame system, and the ladder railing system and the portal frame system are connected by bolts, and the ladder The railing system consists of a railing ladder platform (15) and a door frame round platform (16). The railing ladder platform (15) is connected to the door frame system through a flange, and the door frame round platform (16) adopts a regular polygon style. 3.根据权利要求1所述的一种四连杆门座式起重机,其特征在于:所述门架系统包括门架横梁(3)和门架端梁(4)通过螺栓连接。 3. A four-link gantry crane according to claim 1, characterized in that: the gantry system includes a gantry beam (3) and a gantry end beam (4) connected by bolts.
CN201420601568.4U 2014-10-17 2014-10-17 A kind of double leval jib high pedestal jib crane Expired - Lifetime CN204162317U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104326375A (en) * 2014-10-17 2015-02-04 南通润邦重机有限公司 Four-bar link gantry crane

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104326375A (en) * 2014-10-17 2015-02-04 南通润邦重机有限公司 Four-bar link gantry crane

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