CN208999317U - A kind of auto parts and components detection device based on machine vision - Google Patents
A kind of auto parts and components detection device based on machine vision Download PDFInfo
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- CN208999317U CN208999317U CN201821686856.9U CN201821686856U CN208999317U CN 208999317 U CN208999317 U CN 208999317U CN 201821686856 U CN201821686856 U CN 201821686856U CN 208999317 U CN208999317 U CN 208999317U
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Abstract
The auto parts and components detection device based on machine vision that the utility model discloses a kind of, including detection machine ontology and bracket, detection machine body interior top surface is inlaid with third CCD camera, and third CCD camera two sides are inlaid with light compensating lamp, the detection machine body interior side wall is inlaid with the second CCD camera.In the utility model, using the first CCD camera, second CCD camera, third CCD camera, controller and industrial computer, light compensating lamp is the first CCD camera, second CCD camera, third CCD camera supplements light source, when auto parts and components pass through the first CCD camera, second CCD camera, when third CCD camera, first CCD camera, second CCD camera, third CCD camera carries out Image Acquisition to auto parts and components, and image information is sent in the industrial computer for being built-in with image pick-up card, industrial computer carries out image procossing and is converted into digital information, to be detected to each auto parts and components.
Description
Technical field
The utility model relates to auto parts and components detection technique field more particularly to a kind of automobiles zero based on machine vision
Part detection device.
Background technique
Basis of the auto parts and components as auto industry is the necessary factor for supporting auto industry sustainable and healthy development, special
It is not the independent development and innovation of vigorous, the like a raging fire development of current automotive industry, with greater need for one powerful zero
Component system supports.
Mostly using manually being detected, labour demand is big for auto parts and components detection at this stage, and because individual deposits
In subjective desire, detection, standard is not easy control, and detection accuracy is not high while wasting manpower, and examines when traditional scanning
The detection often ignored to bottom surface is surveyed, causes detection not comprehensive, so that the qualification rate of entire block is influenced, in view of the above-mentioned problems,
Spy proposes a kind of auto parts and components detection device based on machine vision to solve the above problems.
Utility model content
Purpose of the utility model is to solve disadvantages existing in the prior art, and the one kind proposed is regarded based on machine
The auto parts and components detection device of feel.
To achieve the goals above, the utility model adopts the technical scheme that a kind of automobile based on machine vision
Components detection device, including detection machine ontology and bracket, detection machine body interior top surface are inlaid with the 3rd CCD camera shooting
Machine, and third CCD camera two sides are inlaid with light compensating lamp, the detection machine body interior side wall is inlaid with the second CCD camera,
And second CCD camera two sides be inlaid with light compensating lamp, detection machine ontology side is inlaid with controller, and sets below controller
There is industrial computer, detection machine ontology side is equipped with bracket, and bracket side is welded with servo motor, the servo motor top
Face is welded with first gear, and the rack surface is socketed with second gear, and second gear is engaged with first gear, and described second
Gear side is welded with backing board, and collet plate top surface is welded with the first CCD camera, first CCD camera two sides edge
Embedded with light compensating lamp.
It is as above-mentioned technical proposal to further describe:
The detection machine body interior, which runs through, conveyer belt, and conveyer belt runs through bracket, the internal stent top surface welding
There is cylinder, and cylinder bottom surface is welded with gripper, detection machine ontology side top surface, which is located at right above conveyer belt, is welded with top
Supporting plate, and jacking plate one end bottom surface is inlaid with infrared scanner.
It is as above-mentioned technical proposal to further describe:
The conveyer belt input terminal, servo motor input terminal, cylinder input terminal and controller output end are electrically connected, described
Infrared scanner output end and controller input terminal are electrically connected.
It is as above-mentioned technical proposal to further describe:
First CCD camera, the second CCD camera, third CCD camera output end and industrial computer input terminal electricity
Property connection, there are two second CCD camera settings, and two the second CCD cameras are about the vertical center of detection machine ontology
Line is arranged symmetrically.
It is as above-mentioned technical proposal to further describe:
The light compensating lamp input terminal and controller output end are electrically connected.
It is as above-mentioned technical proposal to further describe:
In conclusion by adopting the above-described technical solution, the beneficial effects of the utility model are:
1, in the utility model, the first CCD camera, the second CCD camera, third CCD camera, controller are used
And industrial computer, light compensating lamp is the first CCD camera, the second CCD camera, third CCD camera supplement light source, when automobile zero
When component passes through the first CCD camera, the second CCD camera, third CCD camera, the first CCD camera, the 2nd CCD camera shooting
Machine, third CCD camera carry out Image Acquisition to auto parts and components, and image information is sent to and is built-in with image pick-up card
In industrial computer, industrial computer carries out image procossing and is converted into digital information, to examine to each auto parts and components
It surveys, the setting of the first CCD camera, the second CCD camera, third CCD camera, controller and industrial computer uses machine
Visual theory solves the problems, such as that traditional detection can only be carried out manually, and detection speed is fast, and error is small, and high degree improves
Detection efficiency has liberated productivity;
2, in the utility model, bracket and gripper are used, the second CCD camera, third CCD camera acquire respectively
The image information of auto parts and components top surface and side, when auto parts and components pass through infrared scanner, infrared scanner scanning is arrived
Auto parts and components pass through, and send information to controller, and auto parts and components are picked up, watched by controller control cylinder elongation and gripper
Electric motor starting is taken, first gear and second gear rotation are driven, second gear drives backing board to rotate to auto parts and components following table
Face, the first CCD camera acquire auto parts and components footprint image information, and the setting of bracket and gripper solves traditional detection mistake
It is easy to ignore the problem of auto parts and components bottom surface checks in journey, increases the detection faces of auto parts and components, detect auto parts and components
More comprehensively, detection accuracy is increased.
Detailed description of the invention
Fig. 1 be the utility model proposes a kind of auto parts and components detection device based on machine vision main view;
Fig. 2 is the structural schematic diagram of the utility model detection machine ontology;
Fig. 3 is the structural schematic diagram of the utility model bracket.
Marginal data:
1- detection machine ontology, 2- controller, 3- conveyer belt, 4- industrial computer, 5- servo motor, 6- first gear, 7-
Two gears, the first CCD camera of 8-, 9- light compensating lamp, 10- backing board, 11- bracket, 12- gripper, 13- infrared scanner, 14-
Jacking plate, the second CCD camera of 15-, 16- third CCD camera, 17- cylinder.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.
Referring to Fig.1-3, a kind of auto parts and components detection device based on machine vision, including detection machine ontology 1 and bracket
11,1 inside top surface of detection machine ontology is inlaid with third CCD camera 16, and 16 two sides of third CCD camera are inlaid with light compensating lamp
9,1 internal side wall of detection machine ontology is inlaid with the second CCD camera 15, and 15 two sides of the second CCD camera are inlaid with light compensating lamp
9,1 side of detection machine ontology is inlaid with controller 2, and industrial computer 4 is equipped with below controller 2, and 1 side of detection machine ontology is equipped with
Bracket 11, and 11 side of bracket is welded with servo motor 5,5 top surface of servo motor is welded with first gear 6,11 surface of bracket set
It is connected to second gear 7, and second gear 7 is engaged with first gear 6,7 side of second gear is welded with backing board 10, and backing board
10 top surfaces are welded with the first CCD camera 8, and 8 two sides of the first CCD camera are inlaid with light compensating lamp 9.
Running through inside detection machine ontology 1 has conveyer belt 3, and conveyer belt 3 runs through bracket 11, and 11 inside top surface of bracket is welded with
Cylinder 17, and 17 bottom surface of cylinder is welded with gripper 12,1 side top surface of detection machine ontology, which is located at right above conveyer belt 3, to be welded with
Jacking plate 14, and 14 one end bottom surface of jacking plate is inlaid with infrared scanner 13,3 input terminal of conveyer belt, 5 input terminal of servo motor,
17 input terminal of cylinder and 2 output end of controller are electrically connected, and 13 output end of infrared scanner electrically connects with 2 input terminal of controller
It connects, the first CCD camera 8, the second CCD camera 15,16 output end of third CCD camera and 4 input terminal of industrial computer are electrical
Connection, there are two the settings of the second CCD camera 15, and two the second CCD cameras 15 are about 1 vertical centerline of detection machine ontology
Be arranged symmetrically, 15 model RC-113B of the second CCD camera, and 15 model of the second CCD camera and the first CCD camera 8 and
16 model of third CCD camera is identical, and 9 input terminal of light compensating lamp and 2 output end of controller are electrically connected, 4 model of industrial computer
QL-APC-070-A20,2 model FX3U Mitsubishi PLC of controller, 5 model 110ST-M06030 of servo motor, 17 type of cylinder
Number be SC40-100,12 model acrylic manipulator of gripper.
First CCD camera 8 is located at immediately below gripper 12 at rotation to 3 surface of conveyer belt, and light compensating lamp 9 is LED
Headlamp, the infrared blue light scanner of 13 model JT-1302-1 of infrared scanner.
Working principle: in use, light compensating lamp 9 is the first CCD camera 8, the second CCD camera 15, third CCD camera
16 supplement light sources, when auto parts and components pass through the first CCD camera 8, the second CCD camera 15, third CCD camera 16,
First CCD camera 8, the second CCD camera 15, third CCD camera 16 carry out Image Acquisition to auto parts and components, and will figure
As information is sent in the industrial computer 4 for being built-in with image pick-up card, industrial computer 4 carries out image procossing and is simultaneously converted into digitlization
Information, to be detected to each auto parts and components, the first CCD camera 8, the second CCD camera 15, the 3rd CCD camera shooting
The setting of machine 16, controller 2 and industrial computer 4 uses machine vision principle, and solving traditional detection can only manually be asked
Topic, and detection speed is fast, error is small, and high degree improves detection efficiency, has liberated productivity, while the 2nd CCD is imaged
Machine 15, third CCD camera 16 acquire the image information of auto parts and components side and top surface respectively, when auto parts and components are by red
When outer scanner 13, the scanning of infrared scanner 13 is passed through to auto parts and components, sends information to controller 2, and controller 2 controls gas
The elongation of cylinder 17 and gripper 12 pick up auto parts and components, and servo motor 5 starts, and drive first gear 6 and 7 turns of second gear
Dynamic, second gear 7 drives the rotation of backing board 10 to auto parts and components lower surface, and the first CCD camera 8 acquires auto parts and components bottom
Face image information, the setting of bracket 11 and gripper 12 are easy to ignore the inspection of auto parts and components bottom surface during solving traditional detection
The problem of looking into increases the detection faces of auto parts and components, keeps auto parts and components detection more comprehensive, increases detection accuracy.
The preferable specific embodiment of the above, only the utility model, but the protection scope of the utility model is not
It is confined to this, anyone skilled in the art is within the technical scope disclosed by the utility model, practical according to this
Novel technical solution and its utility model design are subject to equivalent substitution or change, should all cover the protection model in the utility model
Within enclosing.
Claims (5)
1. a kind of auto parts and components detection device based on machine vision, including detection machine ontology (1) and bracket (11), feature
It is, detection machine ontology (1) inside top surface is inlaid with third CCD camera (16), and third CCD camera (16) two sides
It is inlaid with light compensating lamp (9), detection machine ontology (1) internal side wall is inlaid with the second CCD camera (15), and the 2nd CCD takes the photograph
Camera (15) two sides are inlaid with light compensating lamp (9), and detection machine ontology (1) side is inlaid with controller (2), and controller (2)
Lower section is equipped with industrial computer (4), and detection machine ontology (1) side is equipped with bracket (11), and bracket (11) side is welded with and watches
It takes motor (5), servo motor (5) top surface is welded with first gear (6), and bracket (11) surface is socketed with second gear
(7), and second gear (7) is engaged with first gear (6), and second gear (7) side is welded with backing board (10), and collet
Plate (10) top surface is welded with the first CCD camera (8), and the first CCD camera (8) two sides are inlaid with light compensating lamp (9).
2. a kind of auto parts and components detection device based on machine vision according to claim 1, which is characterized in that described
Running through inside detection machine ontology (1) has conveyer belt (3), and conveyer belt (3) runs through bracket (11), bracket (11) inside top surface
It is welded with cylinder (17), and cylinder (17) bottom surface is welded with gripper (12), detection machine ontology (1) the side top surface, which is located at, to be passed
It send and is welded with jacking plate (14) right above band (3), and jacking plate (14) one end bottom surface is inlaid with infrared scanner (13).
3. a kind of auto parts and components detection device based on machine vision according to claim 2, which is characterized in that described
Conveyer belt (3) input terminal, servo motor (5) input terminal, cylinder (17) input terminal and controller (2) output end are electrically connected, institute
It states infrared scanner (13) output end and controller (2) input terminal is electrically connected.
4. a kind of auto parts and components detection device based on machine vision according to claim 1, which is characterized in that described
First CCD camera (8), the second CCD camera (15), third CCD camera (16) output end and industrial computer (4) input terminal
It is electrically connected, there are two the second CCD camera (15) settings, and two the second CCD cameras (15) are about detection machine sheet
Body (1) vertical centerline is arranged symmetrically.
5. a kind of auto parts and components detection device based on machine vision according to claim 1 or 2, which is characterized in that
Light compensating lamp (9) input terminal and controller (2) output end are electrically connected.
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CN201821686856.9U CN208999317U (en) | 2018-10-14 | 2018-10-14 | A kind of auto parts and components detection device based on machine vision |
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CN201821686856.9U CN208999317U (en) | 2018-10-14 | 2018-10-14 | A kind of auto parts and components detection device based on machine vision |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110702200A (en) * | 2019-11-14 | 2020-01-17 | 江苏汇鑫新能源汽车科技有限公司 | Full automatic check out test set of new energy automobile accessories |
CN111746898A (en) * | 2020-05-14 | 2020-10-09 | 四川科华天府科技有限公司 | AR tray and collection appearance |
-
2018
- 2018-10-14 CN CN201821686856.9U patent/CN208999317U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110702200A (en) * | 2019-11-14 | 2020-01-17 | 江苏汇鑫新能源汽车科技有限公司 | Full automatic check out test set of new energy automobile accessories |
CN111746898A (en) * | 2020-05-14 | 2020-10-09 | 四川科华天府科技有限公司 | AR tray and collection appearance |
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