CN208999317U - A kind of auto parts and components detection device based on machine vision - Google Patents

A kind of auto parts and components detection device based on machine vision Download PDF

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Publication number
CN208999317U
CN208999317U CN201821686856.9U CN201821686856U CN208999317U CN 208999317 U CN208999317 U CN 208999317U CN 201821686856 U CN201821686856 U CN 201821686856U CN 208999317 U CN208999317 U CN 208999317U
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China
Prior art keywords
ccd camera
auto parts
inlaid
components
welded
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CN201821686856.9U
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Chinese (zh)
Inventor
卢超
吴涵标
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Huizhou Micron Technology Co Ltd
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Huizhou Micron Technology Co Ltd
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Abstract

The auto parts and components detection device based on machine vision that the utility model discloses a kind of, including detection machine ontology and bracket, detection machine body interior top surface is inlaid with third CCD camera, and third CCD camera two sides are inlaid with light compensating lamp, the detection machine body interior side wall is inlaid with the second CCD camera.In the utility model, using the first CCD camera, second CCD camera, third CCD camera, controller and industrial computer, light compensating lamp is the first CCD camera, second CCD camera, third CCD camera supplements light source, when auto parts and components pass through the first CCD camera, second CCD camera, when third CCD camera, first CCD camera, second CCD camera, third CCD camera carries out Image Acquisition to auto parts and components, and image information is sent in the industrial computer for being built-in with image pick-up card, industrial computer carries out image procossing and is converted into digital information, to be detected to each auto parts and components.

Description

A kind of auto parts and components detection device based on machine vision
Technical field
The utility model relates to auto parts and components detection technique field more particularly to a kind of automobiles zero based on machine vision Part detection device.
Background technique
Basis of the auto parts and components as auto industry is the necessary factor for supporting auto industry sustainable and healthy development, special It is not the independent development and innovation of vigorous, the like a raging fire development of current automotive industry, with greater need for one powerful zero Component system supports.
Mostly using manually being detected, labour demand is big for auto parts and components detection at this stage, and because individual deposits In subjective desire, detection, standard is not easy control, and detection accuracy is not high while wasting manpower, and examines when traditional scanning The detection often ignored to bottom surface is surveyed, causes detection not comprehensive, so that the qualification rate of entire block is influenced, in view of the above-mentioned problems, Spy proposes a kind of auto parts and components detection device based on machine vision to solve the above problems.
Utility model content
Purpose of the utility model is to solve disadvantages existing in the prior art, and the one kind proposed is regarded based on machine The auto parts and components detection device of feel.
To achieve the goals above, the utility model adopts the technical scheme that a kind of automobile based on machine vision Components detection device, including detection machine ontology and bracket, detection machine body interior top surface are inlaid with the 3rd CCD camera shooting Machine, and third CCD camera two sides are inlaid with light compensating lamp, the detection machine body interior side wall is inlaid with the second CCD camera, And second CCD camera two sides be inlaid with light compensating lamp, detection machine ontology side is inlaid with controller, and sets below controller There is industrial computer, detection machine ontology side is equipped with bracket, and bracket side is welded with servo motor, the servo motor top Face is welded with first gear, and the rack surface is socketed with second gear, and second gear is engaged with first gear, and described second Gear side is welded with backing board, and collet plate top surface is welded with the first CCD camera, first CCD camera two sides edge Embedded with light compensating lamp.
It is as above-mentioned technical proposal to further describe:
The detection machine body interior, which runs through, conveyer belt, and conveyer belt runs through bracket, the internal stent top surface welding There is cylinder, and cylinder bottom surface is welded with gripper, detection machine ontology side top surface, which is located at right above conveyer belt, is welded with top Supporting plate, and jacking plate one end bottom surface is inlaid with infrared scanner.
It is as above-mentioned technical proposal to further describe:
The conveyer belt input terminal, servo motor input terminal, cylinder input terminal and controller output end are electrically connected, described Infrared scanner output end and controller input terminal are electrically connected.
It is as above-mentioned technical proposal to further describe:
First CCD camera, the second CCD camera, third CCD camera output end and industrial computer input terminal electricity Property connection, there are two second CCD camera settings, and two the second CCD cameras are about the vertical center of detection machine ontology Line is arranged symmetrically.
It is as above-mentioned technical proposal to further describe:
The light compensating lamp input terminal and controller output end are electrically connected.
It is as above-mentioned technical proposal to further describe:
In conclusion by adopting the above-described technical solution, the beneficial effects of the utility model are:
1, in the utility model, the first CCD camera, the second CCD camera, third CCD camera, controller are used And industrial computer, light compensating lamp is the first CCD camera, the second CCD camera, third CCD camera supplement light source, when automobile zero When component passes through the first CCD camera, the second CCD camera, third CCD camera, the first CCD camera, the 2nd CCD camera shooting Machine, third CCD camera carry out Image Acquisition to auto parts and components, and image information is sent to and is built-in with image pick-up card In industrial computer, industrial computer carries out image procossing and is converted into digital information, to examine to each auto parts and components It surveys, the setting of the first CCD camera, the second CCD camera, third CCD camera, controller and industrial computer uses machine Visual theory solves the problems, such as that traditional detection can only be carried out manually, and detection speed is fast, and error is small, and high degree improves Detection efficiency has liberated productivity;
2, in the utility model, bracket and gripper are used, the second CCD camera, third CCD camera acquire respectively The image information of auto parts and components top surface and side, when auto parts and components pass through infrared scanner, infrared scanner scanning is arrived Auto parts and components pass through, and send information to controller, and auto parts and components are picked up, watched by controller control cylinder elongation and gripper Electric motor starting is taken, first gear and second gear rotation are driven, second gear drives backing board to rotate to auto parts and components following table Face, the first CCD camera acquire auto parts and components footprint image information, and the setting of bracket and gripper solves traditional detection mistake It is easy to ignore the problem of auto parts and components bottom surface checks in journey, increases the detection faces of auto parts and components, detect auto parts and components More comprehensively, detection accuracy is increased.
Detailed description of the invention
Fig. 1 be the utility model proposes a kind of auto parts and components detection device based on machine vision main view;
Fig. 2 is the structural schematic diagram of the utility model detection machine ontology;
Fig. 3 is the structural schematic diagram of the utility model bracket.
Marginal data:
1- detection machine ontology, 2- controller, 3- conveyer belt, 4- industrial computer, 5- servo motor, 6- first gear, 7- Two gears, the first CCD camera of 8-, 9- light compensating lamp, 10- backing board, 11- bracket, 12- gripper, 13- infrared scanner, 14- Jacking plate, the second CCD camera of 15-, 16- third CCD camera, 17- cylinder.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.
Referring to Fig.1-3, a kind of auto parts and components detection device based on machine vision, including detection machine ontology 1 and bracket 11,1 inside top surface of detection machine ontology is inlaid with third CCD camera 16, and 16 two sides of third CCD camera are inlaid with light compensating lamp 9,1 internal side wall of detection machine ontology is inlaid with the second CCD camera 15, and 15 two sides of the second CCD camera are inlaid with light compensating lamp 9,1 side of detection machine ontology is inlaid with controller 2, and industrial computer 4 is equipped with below controller 2, and 1 side of detection machine ontology is equipped with Bracket 11, and 11 side of bracket is welded with servo motor 5,5 top surface of servo motor is welded with first gear 6,11 surface of bracket set It is connected to second gear 7, and second gear 7 is engaged with first gear 6,7 side of second gear is welded with backing board 10, and backing board 10 top surfaces are welded with the first CCD camera 8, and 8 two sides of the first CCD camera are inlaid with light compensating lamp 9.
Running through inside detection machine ontology 1 has conveyer belt 3, and conveyer belt 3 runs through bracket 11, and 11 inside top surface of bracket is welded with Cylinder 17, and 17 bottom surface of cylinder is welded with gripper 12,1 side top surface of detection machine ontology, which is located at right above conveyer belt 3, to be welded with Jacking plate 14, and 14 one end bottom surface of jacking plate is inlaid with infrared scanner 13,3 input terminal of conveyer belt, 5 input terminal of servo motor, 17 input terminal of cylinder and 2 output end of controller are electrically connected, and 13 output end of infrared scanner electrically connects with 2 input terminal of controller It connects, the first CCD camera 8, the second CCD camera 15,16 output end of third CCD camera and 4 input terminal of industrial computer are electrical Connection, there are two the settings of the second CCD camera 15, and two the second CCD cameras 15 are about 1 vertical centerline of detection machine ontology Be arranged symmetrically, 15 model RC-113B of the second CCD camera, and 15 model of the second CCD camera and the first CCD camera 8 and 16 model of third CCD camera is identical, and 9 input terminal of light compensating lamp and 2 output end of controller are electrically connected, 4 model of industrial computer QL-APC-070-A20,2 model FX3U Mitsubishi PLC of controller, 5 model 110ST-M06030 of servo motor, 17 type of cylinder Number be SC40-100,12 model acrylic manipulator of gripper.
First CCD camera 8 is located at immediately below gripper 12 at rotation to 3 surface of conveyer belt, and light compensating lamp 9 is LED Headlamp, the infrared blue light scanner of 13 model JT-1302-1 of infrared scanner.
Working principle: in use, light compensating lamp 9 is the first CCD camera 8, the second CCD camera 15, third CCD camera 16 supplement light sources, when auto parts and components pass through the first CCD camera 8, the second CCD camera 15, third CCD camera 16, First CCD camera 8, the second CCD camera 15, third CCD camera 16 carry out Image Acquisition to auto parts and components, and will figure As information is sent in the industrial computer 4 for being built-in with image pick-up card, industrial computer 4 carries out image procossing and is simultaneously converted into digitlization Information, to be detected to each auto parts and components, the first CCD camera 8, the second CCD camera 15, the 3rd CCD camera shooting The setting of machine 16, controller 2 and industrial computer 4 uses machine vision principle, and solving traditional detection can only manually be asked Topic, and detection speed is fast, error is small, and high degree improves detection efficiency, has liberated productivity, while the 2nd CCD is imaged Machine 15, third CCD camera 16 acquire the image information of auto parts and components side and top surface respectively, when auto parts and components are by red When outer scanner 13, the scanning of infrared scanner 13 is passed through to auto parts and components, sends information to controller 2, and controller 2 controls gas The elongation of cylinder 17 and gripper 12 pick up auto parts and components, and servo motor 5 starts, and drive first gear 6 and 7 turns of second gear Dynamic, second gear 7 drives the rotation of backing board 10 to auto parts and components lower surface, and the first CCD camera 8 acquires auto parts and components bottom Face image information, the setting of bracket 11 and gripper 12 are easy to ignore the inspection of auto parts and components bottom surface during solving traditional detection The problem of looking into increases the detection faces of auto parts and components, keeps auto parts and components detection more comprehensive, increases detection accuracy.
The preferable specific embodiment of the above, only the utility model, but the protection scope of the utility model is not It is confined to this, anyone skilled in the art is within the technical scope disclosed by the utility model, practical according to this Novel technical solution and its utility model design are subject to equivalent substitution or change, should all cover the protection model in the utility model Within enclosing.

Claims (5)

1. a kind of auto parts and components detection device based on machine vision, including detection machine ontology (1) and bracket (11), feature It is, detection machine ontology (1) inside top surface is inlaid with third CCD camera (16), and third CCD camera (16) two sides It is inlaid with light compensating lamp (9), detection machine ontology (1) internal side wall is inlaid with the second CCD camera (15), and the 2nd CCD takes the photograph Camera (15) two sides are inlaid with light compensating lamp (9), and detection machine ontology (1) side is inlaid with controller (2), and controller (2) Lower section is equipped with industrial computer (4), and detection machine ontology (1) side is equipped with bracket (11), and bracket (11) side is welded with and watches It takes motor (5), servo motor (5) top surface is welded with first gear (6), and bracket (11) surface is socketed with second gear (7), and second gear (7) is engaged with first gear (6), and second gear (7) side is welded with backing board (10), and collet Plate (10) top surface is welded with the first CCD camera (8), and the first CCD camera (8) two sides are inlaid with light compensating lamp (9).
2. a kind of auto parts and components detection device based on machine vision according to claim 1, which is characterized in that described Running through inside detection machine ontology (1) has conveyer belt (3), and conveyer belt (3) runs through bracket (11), bracket (11) inside top surface It is welded with cylinder (17), and cylinder (17) bottom surface is welded with gripper (12), detection machine ontology (1) the side top surface, which is located at, to be passed It send and is welded with jacking plate (14) right above band (3), and jacking plate (14) one end bottom surface is inlaid with infrared scanner (13).
3. a kind of auto parts and components detection device based on machine vision according to claim 2, which is characterized in that described Conveyer belt (3) input terminal, servo motor (5) input terminal, cylinder (17) input terminal and controller (2) output end are electrically connected, institute It states infrared scanner (13) output end and controller (2) input terminal is electrically connected.
4. a kind of auto parts and components detection device based on machine vision according to claim 1, which is characterized in that described First CCD camera (8), the second CCD camera (15), third CCD camera (16) output end and industrial computer (4) input terminal It is electrically connected, there are two the second CCD camera (15) settings, and two the second CCD cameras (15) are about detection machine sheet Body (1) vertical centerline is arranged symmetrically.
5. a kind of auto parts and components detection device based on machine vision according to claim 1 or 2, which is characterized in that Light compensating lamp (9) input terminal and controller (2) output end are electrically connected.
CN201821686856.9U 2018-10-14 2018-10-14 A kind of auto parts and components detection device based on machine vision Active CN208999317U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821686856.9U CN208999317U (en) 2018-10-14 2018-10-14 A kind of auto parts and components detection device based on machine vision

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Application Number Priority Date Filing Date Title
CN201821686856.9U CN208999317U (en) 2018-10-14 2018-10-14 A kind of auto parts and components detection device based on machine vision

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110702200A (en) * 2019-11-14 2020-01-17 江苏汇鑫新能源汽车科技有限公司 Full automatic check out test set of new energy automobile accessories
CN111746898A (en) * 2020-05-14 2020-10-09 四川科华天府科技有限公司 AR tray and collection appearance

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110702200A (en) * 2019-11-14 2020-01-17 江苏汇鑫新能源汽车科技有限公司 Full automatic check out test set of new energy automobile accessories
CN111746898A (en) * 2020-05-14 2020-10-09 四川科华天府科技有限公司 AR tray and collection appearance

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