CN110702200A - Full automatic check out test set of new energy automobile accessories - Google Patents
Full automatic check out test set of new energy automobile accessories Download PDFInfo
- Publication number
- CN110702200A CN110702200A CN201911110223.2A CN201911110223A CN110702200A CN 110702200 A CN110702200 A CN 110702200A CN 201911110223 A CN201911110223 A CN 201911110223A CN 110702200 A CN110702200 A CN 110702200A
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- China
- Prior art keywords
- electrically connected
- conveyor
- output end
- mounting rack
- new energy
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/52—Weighing apparatus combined with other objects, e.g. furniture
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/058—Safety, monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/16—Plc to applications
- G05B2219/163—Domotique, domestic, home control, automation, smart, intelligent house
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a full-automatic detection device for new energy automobile spare and accessory parts, belonging to the technical field of part detection, comprising a mounting rack, the top of the mounting rack is provided with a geometric image detection device, the middle part of the mounting rack is transversely provided with a conveyor in a penetrating way, the middle part of the top of the mounting rack bottom plate is provided with a light supplement lamp, the conveyor is arranged below the bottom of the geometric imaging detection equipment, the light supplement lamp is arranged below the bottom of the conveyor, the top of the conveyor is provided with a part placing groove, this novel scheme is according to the standard geometry and the weight data of setting for, judges whether accessories accord with the production standard through detecting the geometry and the concrete weight of contrast accessories, and more traditional manual estimation and simple machine survey precision are higher, can realize quick detection in batches, improve production and the efficiency that detects.
Description
Technical Field
The invention relates to the technical field of part detection, in particular to full-automatic detection equipment for new energy automobile parts.
Background
In the production process of automobiles, a plurality of parts are required to be applied, the parts are assembled together in sequence to form a complete automobile and a local large part, but the requirements on the standards of the parts are strict, the assembly is influenced if the parts do not reach the standards, the safety of the automobile body and the driving safety of a driver can be endangered after the assembly is finished, the nonstandard parts can cause difficult maintenance and the cost of repairing and replacing the parts is increased, but the existing detection method has the defects of simple machine detection and estimation on a production line manually, the quality of products cannot be objectively ensured, and the defects caused by human negligence are few, so that the excessive production and recovery cost of the parts is directly increased, and on the basis of the reasons, equipment capable of timely and effectively accurately detecting the parts needs to be designed to help to detect the quality of the parts according to the standards, therefore, a full-automatic detection device for new energy automobile spare and accessory parts is provided.
Disclosure of Invention
The invention aims to provide a full-automatic detection device for new energy automobile parts, which aims to solve the problems that in the production process of automobiles, a plurality of parts need to be applied, the parts are orderly assembled to form a complete automobile and a local large part, but the requirements on whether the parts are in strict standards are met, the assembly is influenced if the parts do not reach the standards, the safety of an automobile body and the driving safety of a driver can be threatened after the assembly is finished, the nonstandard parts can cause difficult maintenance, the cost for maintaining and replacing the parts is increased, but in the existing detection, simple machine detection and estimation are carried out manually on a production line, the quality of products cannot be objectively ensured, the defects caused by human negligence are not few, and finally the excessive production and recovery costs of the parts are directly caused, and the device capable of effectively and accurately detecting the parts in time needs to be designed on the basis of the reasons, helping us to test the quality of the fitting according to the standard.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a full automatic check out test set of new energy automobile accessories, includes the mounting bracket, geometric shape image check out test set is installed at the top of mounting bracket, the conveyer is transversely run through and installed at the middle part of mounting bracket, the top mid-mounting of mounting bracket bottom plate has the light filling lamp, the conveyer is installed in geometric shape image check out test set's bottom below, and the light filling lamp installs the bottom below at the conveyer, the part standing groove has all been seted up at the top of conveyer, the inner chamber bottom of part standing groove all is provided with places the board, the middle part of placing the board all is provided with the weighing device, geometric shape image check out test set includes optical sensor, optical imager, image collector and image processor, optical sensor's output and optical imager electric connection, optical imager's output and image processor electric connection.
Preferably, the geometric image detection device further comprises a judgment module, a determination module and an output execution module, and the geometric image detection device is externally connected with a display control terminal and a PLC controller.
Preferably, the output end of the judgment module is electrically connected with the determination module, the output ends of the determination module and the weighing device are both electrically connected with the output execution module, and the output end of the output execution module is electrically connected with the PLC.
Preferably, the display control terminal is an industrial computer and is electrically connected with the PLC in a bidirectional mode, the output end of the display control terminal is electrically connected with the light supplementing lamp and the judging module respectively, and the output end of the weighing device is electrically connected with the display control terminal.
Compared with the prior art, the invention has the beneficial effects that: this novel scheme is according to the standard geometry and the weight data of setting for, judges whether accessories accord with the production standard through detecting the geometry and the concrete weight of contrast accessories, and more traditional manual estimation and simple machine survey precision are higher, can realize quick detection in batches, improve production and the efficiency that detects.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a parts holding tank of the present invention;
FIG. 3 is a flow chart of the system operation of the present invention;
FIG. 4 is a schematic diagram of the system connection of the present invention.
In the figure: the device comprises a mounting rack 1, a geometric image detection device 2, a conveyor 3, a light supplement lamp 4, a part placing groove 5, a placing plate 6 and a weighing device 7.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a full-automatic detection device for new energy automobile parts comprises a mounting rack 1, a geometric image detection device 2 is mounted at the top of the mounting rack 1, a conveyor 3 is transversely installed in the middle of the mounting rack 1 in a penetrating mode, a light supplement lamp 4 is mounted in the middle of the top of a bottom plate of the mounting rack 1, the light supplement lamp 4 is located below a part placing groove 5, the placing plate 6 is a semitransparent plate, the conveyor 3 is mounted below the bottom of the geometric imaging detection device 2, the light supplement lamp 4 is mounted below the bottom of the conveyor 3, the part placing groove 5 is formed in the top of the conveyor 3, the placing plate 6 is arranged at the bottom of an inner cavity of the part placing groove 5, a weighing device 7 is arranged in the middle of the placing plate 6, the geometric imaging detection device 2 comprises an optical sensor, an optical imager, an image collector and an image processor, and the output end of the optical sensor is electrically connected with, the output end of the optical imager is electrically connected with the image processor.
Wherein, geometric figure check out test set 2 still includes the judgment module, confirm module and output execution module, and the external display control terminal of geometric figure check out test set 2 and PLC controller, the output of judgment module and the output of confirming the module electric connection, the output of confirming the module and the output of weighing device 7 all with output execution module electric connection, output execution module's output and PLC controller electric connection, display control terminal is industrial computer, and display control terminal and the two-way electric connection of PLC controller, display control terminal's output respectively with light filling lamp 4 and judgment module electric connection, the output and the display control terminal electric connection of weighing device 7.
The working principle is as follows: this scheme is when using, place the part in part standing groove 5, then conveyer 3 is with the part in proper order through geometric figure check out test set 2's below, equipment is according to the part weight data and the standard geometric figure data of setting for, geometric figure check out test set 2 and weighing device 7 detect the part that passes through in proper order one by one, detected data can be through optical sensor, optical imager, image collector and image processor collect the geometric figure of part, then judge the unit and compare with the settlement data, confirm the module and confirm, output execution module will detect data transmission to PLC controller and display control terminal on, see through light filling lamp 4 and can make the luminous environment of geometric figure check out test set check out part brighter, detect more accurately, improve the efficiency and the precision of detection greatly.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a full automated inspection equipment of new energy automobile spare and accessory part, includes mounting bracket (1), its characterized in that: the device comprises a mounting rack (1), a geometric image detection device (2) is mounted at the top of the mounting rack (1), a conveyor (3) is transversely installed in the middle of the mounting rack (1) in a penetrating mode, a light supplement lamp (4) is mounted in the middle of the top of a bottom plate of the mounting rack (1), the conveyor (3) is mounted below the bottom of the geometric imaging detection device (2), the light supplement lamp (4) is mounted below the bottom of the conveyor (3), part placing grooves (5) are formed in the top of the conveyor (3), placing plates (6) are arranged at the bottoms of inner cavities of the part placing grooves (5), weighing devices (7) are arranged in the middle of the placing plates (6), the geometric imaging detection device (2) comprises an optical sensor, an optical imager, an image collector and an image processor, and the output end of the optical sensor is electrically connected with the optical imager, the output end of the optical imager is electrically connected with the image processor.
2. The full-automatic detection equipment for new energy automobile parts according to claim 1, characterized in that: the geometric image detection device (2) further comprises a judgment module, a determination module and an output execution module, and the geometric image detection device (2) is externally connected with a display control terminal and a PLC (programmable logic controller).
3. The full-automatic detection equipment for new energy automobile parts according to claim 1, characterized in that: the output end of the judgment module is electrically connected with the determination module, the output end of the determination module and the output end of the weighing device (7) are both electrically connected with the output execution module, and the output end of the output execution module is electrically connected with the PLC.
4. The full-automatic detection equipment for new energy automobile parts according to claim 1, characterized in that: the display control terminal is an industrial computer and is electrically connected with the PLC in a bidirectional mode, the output end of the display control terminal is electrically connected with the light supplementing lamp (4) and the judging module respectively, and the output end of the weighing device (7) is electrically connected with the display control terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911110223.2A CN110702200A (en) | 2019-11-14 | 2019-11-14 | Full automatic check out test set of new energy automobile accessories |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911110223.2A CN110702200A (en) | 2019-11-14 | 2019-11-14 | Full automatic check out test set of new energy automobile accessories |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110702200A true CN110702200A (en) | 2020-01-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201911110223.2A Pending CN110702200A (en) | 2019-11-14 | 2019-11-14 | Full automatic check out test set of new energy automobile accessories |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113319523A (en) * | 2020-09-07 | 2021-08-31 | 湖北坚丰科技股份有限公司 | Rough machining process for small-diameter centering rectangular spline shaft of automobile |
| CN113532604A (en) * | 2020-04-17 | 2021-10-22 | 苏州科奈尔自动化科技有限公司 | Automobile industry spare and accessory part online monitoring system |
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| CN108906649A (en) * | 2018-08-10 | 2018-11-30 | 机械工业第六设计研究院有限公司 | Quality detection device based on product weight and appearance |
| CN208999317U (en) * | 2018-10-14 | 2019-06-18 | 惠州市微米立科技有限公司 | A kind of auto parts and components detection device based on machine vision |
-
2019
- 2019-11-14 CN CN201911110223.2A patent/CN110702200A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007225431A (en) * | 2006-02-23 | 2007-09-06 | Mitsubishi Electric Corp | Visual inspection device |
| CN103063159A (en) * | 2012-12-31 | 2013-04-24 | 南京信息工程大学 | Part size measurement method based on charge coupled device (CCD) |
| CN103808734A (en) * | 2014-03-07 | 2014-05-21 | 上海齐宏检测技术有限公司 | Full-automatic detection device of automobile parts |
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| CN107703146A (en) * | 2017-09-30 | 2018-02-16 | 北京得华机器人技术研究院有限公司 | A kind of auto-parts vision detection system and method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113532604A (en) * | 2020-04-17 | 2021-10-22 | 苏州科奈尔自动化科技有限公司 | Automobile industry spare and accessory part online monitoring system |
| CN113319523A (en) * | 2020-09-07 | 2021-08-31 | 湖北坚丰科技股份有限公司 | Rough machining process for small-diameter centering rectangular spline shaft of automobile |
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Application publication date: 20200117 |
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