CN208992136U - A floating assembly system for robotic factory automation - Google Patents

A floating assembly system for robotic factory automation Download PDF

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Publication number
CN208992136U
CN208992136U CN201821465146.3U CN201821465146U CN208992136U CN 208992136 U CN208992136 U CN 208992136U CN 201821465146 U CN201821465146 U CN 201821465146U CN 208992136 U CN208992136 U CN 208992136U
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China
Prior art keywords
floating
factory automation
pressing
assembly system
floating assembly
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Expired - Fee Related
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CN201821465146.3U
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Chinese (zh)
Inventor
赵奎
鄢西华
王华勇
豆张瑞
王鹏飞
王飞
刘常
尹帅
张兴凤
宋克志
姜高蕾
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Qingdao Jari Industrial Control Technology Co Ltd
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Qingdao Jari Industrial Control Technology Co Ltd
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Abstract

本实用新型属于机械设计技术领域,公开了一种用于机器人工厂自动化的浮动装配系统,包括底座、浮动系统、抱紧系统和压紧系统,浮动系统与底座连接,抱紧系统和压紧系统设置在浮动系统的外侧。本技术方案具有用于承载的底座、用于精密装配的浮动系统和用于实现同步夹紧的抱紧系统,抱紧系统能够升降,可实现夹持部的上下移动,用于克服电动扭力扳手拧紧扭力的压紧系统。结构简单、紧凑、合理,在借助机器视觉系统的基础上,能够主动适应视觉系统产生的误差,优质高效的完成大型、重型工业产品的自动化装配作业。

The utility model belongs to the technical field of mechanical design, and discloses a floating assembly system for robot factory automation, which comprises a base, a floating system, a holding system and a pressing system. The floating system is connected with the base, and the holding system and the pressing system are connected. Set on the outside of the floating system. The technical solution has a base for bearing, a floating system for precision assembly, and a clamping system for realizing synchronous clamping. The clamping system can be lifted and lowered, and the clamping part can be moved up and down, which is used to overcome the electric torque wrench. Compression system for tightening torque. The structure is simple, compact and reasonable. On the basis of the machine vision system, it can actively adapt to the errors generated by the vision system, and complete the automatic assembly of large and heavy industrial products with high quality and efficiency.

Description

A kind of floating assembly system for robotized plant's automation
Technical field
The utility model patent is related to technical field of mechanical design, the more particularly, to floating of robotized plant's automation Assembly system.
Background technique
Assembly in robotized plant's automation to small parts such as electronic products, often uses machine vision system completely System is to solve;But for large-scale, heavy duty industrial product, because its size is larger, the corresponding camera lens visual field is larger, existing machine view Feel that product or solution its positioning accuracy are not enough to support high-accuracy assembling work.This just needs a kind of ancillary equipment, energy Enough errors for actively adapting to vision system generation, the Automated assembly operation of high-quality and efficient completion large size, heavy duty industrial product.
Utility model content
The purpose of this utility model is that in view of the above technical problems, providing the floating dress for robotized plant's automation Match system, the system can actively adapt to the error of vision system generation, high-quality height on the basis of by NI Vision Builder for Automated Inspection The Automated assembly operation of the completion large size, heavy duty industrial product of effect, the technical scheme adopted is as follows:
For the floating assembly system of robotized plant's automation, including pedestal, floating system, holding system and compression system System.The pedestal guarantees its normal work for carrying floating system, holding system and pressing system.Floating system is for real Existing precision assembly.Holding system is for realizing the synchronous clamping to piece installing, while the system also has elevating function, it can be achieved that folder Hold moving up and down for portion.Pressing system is equipped with multiple pressure heads, the torsion that can be used for that electric twisting spanner is overcome to generate when tightening.
When work, accessory one to be installed is placed on floating system top by industrial robot by vision system first.Then Accessory two to be installed is placed in above accessory one to be installed by vision system by industrial robot and is hovered.Then system acting is held tightly, Its clamping jaw portion synchronous relative motion clamps accessory two to be installed, and confirmation clamps postindustrial robot clamp and withdraws.Subsequently hold tightly System drives accessory two to be installed to move to accessory one to be installed, after the big chamfering at the two assembly position has overlapping, floating system top It rises, two accessories to be installed continue to move toward one another, not misplacing coaxially by the guiding role for cooperating big chamfering, by floating between the two It is coaxial that the position that steel ball idler wheel in system adjusts accessory one to be installed in real time guarantees the two, to complete combination assembling work.So Floating system return afterwards, pressing system work, the electric twisting spanner completion screw being mounted on industrial robot tighten work Industry.Finally after the assembly is completed, which is transported to next work by vision system positioning crawl by another industrial robot Position, subsequent floating assembly system reset prepare next assembling work.
The pedestal is welded by square tube and steel plate, stabilized structure.
Floating system includes floating fixing seat, horizontal adjustment composition, jacking cylinder and jacking cylinder bracket.Jacking cylinder will After horizontal adjustment composition jacks up, horizontal adjustment composition can be radially moved.After jacking cylinder drives horizontal adjustment composition to retract, water At with floating fixing seat Cone fit occurs for Heibei provincial opera whole group, and horizontal adjustment composition is completely fixed, and can not carry out relative motion.
Horizontal adjustment composition includes steel ball idler wheel, steel ball roller mount (2-2-2), float plate.Float plate and steel ball idler wheel point Contact, thus the resistance that steel ball roller mount moves horizontally is very small.
Holding system includes clamping jaw portion, lifting composition, translation composition, synchronization link mechanism, driving cylinder.Drive cylinder band Dynamic synchronization link mechanism is, it can be achieved that two clamping jaw portions move synchronously, to guarantee the repetitive positioning accuracy after clamping.
Clamping jaw portion uses v-shaped structure, can guarantee that accessory position to be installed is constant after clamping with self-centering.
Lifting composition, translation composition are mounted on two linear guides, guarantee to run smoothly.
Synchronization link mechanism passes through the engaged transmission of transmission gear and idle wheel, realizes two translation compositions and synchronizes opposite fortune It is dynamic, to realize the synchronous clamping in two clamping jaw portions.
Pressing system includes compression cylinder, compression bar and rubber squeeze head.To guarantee that each rubber squeeze head can conduct pressure Power avoids pressure uneven, so each rubber squeeze head is equipped with independent compression cylinder.
The technical program has the pedestal for carrying, for the floating system of precision assembly and for realizing synchronous clamping Holding system, holding system can be gone up and down, it can be achieved that clamping part moves up and down, for overcoming electric twisting spanner to tighten torsion The pressing system of power.Structure is simple, compact, reasonable, on the basis of by NI Vision Builder for Automated Inspection, can actively adapt to vision system The error that system generates, the Automated assembly operation of high-quality and efficient completion large size, heavy duty industrial product.
Detailed description of the invention
A kind of Fig. 1: structural schematic diagram (one) of the floating assembly system for robotized plant's automation of the utility model;
A kind of Fig. 2: structural schematic diagram (two) of the floating assembly system for robotized plant's automation of the utility model;
Fig. 3: Fig. 2 Section A-A figure;
A kind of Fig. 4: floating system schematic diagram of the floating assembly system for robotized plant's automation of the utility model;
Fig. 5: the collocation schematic diagram of the utility model floating assembly system and electric twisting spanner;
A kind of Fig. 6: accessory to be assembled signal of the floating assembly system for robotized plant's automation of the utility model Figure;
Fig. 7: Fig. 6 section B-B figure;
Fig. 8: the collocation schematic diagram of the utility model floating assembly system and industrial robot.
Wherein: 1. pedestals;2. floating system;2-1. fixing seat;2-2. horizontal adjustment composition;2-2-1. idler wheel;2-2-2. Roller mount;2-2-3. float plate;2-3. jacking cylinder;2-4. air cylinder support;3. the system of holding tightly;3-1. clamping jaw portion;3-2. lifting Composition;3-3. translation composition;3-4. synchronization link mechanism;3-4-1: transmission gear;3-4-2. idle wheel;3-5. drives cylinder;4. Pressing system;4-1. compression cylinder;4-2. compression bar;5. industrial robot of 4-3. pressure head;6. electric twisting spanner;7. accessory to be installed One;8. accessory two to be installed;9. cooperating chamfering.
Specific embodiment
The utility model is described in further detail with example with reference to the accompanying drawing.
As shown in Fig. 1 to Fig. 8, the floating assembly system for robotized plant's automation includes: pedestal 1, floating system 2, system 3 and pressing system 4 are held tightly.
The pedestal 1 guarantees its normal work for carrying floating system 2, holding system 3 and pressing system 4.It floats and is System 2 is for realizing precision assembly.Holding system 3 is for realizing the synchronous clamping to piece installing, while the system also has lifting function It can be, it can be achieved that clamping part moves up and down.Pressing system 4 is equipped with multiple pressure heads, when can be used for that electric twisting spanner is overcome to tighten The torsion of generation.
Pedestal 1 is welded by square tube and steel plate, stabilized structure.
Floating system 2 includes floating fixing seat 2-1, horizontal adjustment composition 2-2, jacking cylinder 2-3 and jacking cylinder bracket 2-4.After jacking cylinder 2-3 jacks up horizontal adjustment composition 2-2, horizontal adjustment composition 2-2 can be radially moved.Jacking cylinder 2- After 3 drive horizontal adjustment composition 2-2 to retract, horizontal adjustment forms 2-2 and floating fixing seat 2-1 and Cone fit occurs, and level is adjusted Whole group is completely fixed at 2-2, can not carry out relative motion.
It includes steel ball idler wheel 2-2-1, steel ball roller mount 2-2-2, float plate 2-2-3 that horizontal adjustment, which forms 2-2,.Float plate 2- 2-3 and steel ball idler wheel 2-2-1 point contact, thus the resistance that steel ball roller mount 2-2-2 is moved horizontally is very small.
Holding system 3 includes clamping jaw portion 3-1, lifting composition 3-2, translation composition 3-3, synchronization link mechanism 3-4, driving gas Cylinder 3-5.Driving cylinder 3-5 drives synchronization link mechanism 3-4, it can be achieved that two clamping jaw portion 3-1's moves synchronously, to guarantee to press from both sides Next repetitive positioning accuracy.
Clamping jaw portion 3-1 uses v-shaped structure, can guarantee that accessory position to be installed is constant after clamping with self-centering.
Lifting composition 3-2, translation composition 3-3 are mounted on two linear guides, guarantee to run smoothly.
Synchronization link mechanism 3-4 passes through the engaged transmission of transmission gear 3-4-1 and idle wheel 3-4-2, makes two translation compositions 3-3 realizes synchronous relative motion, to realize the synchronous clamping of two clamping jaw portion 3-1.
Pressing system 4 includes compression cylinder 4-1, compression bar 4-2 and rubber squeeze head 4-3.To guarantee each rubber squeeze head 4-3 energy conducting pressure, avoids pressure uneven, so each rubber squeeze head 4-3 is equipped with independent compression cylinder 4-1.
As shown in figure 8, accessory one to be installed is placed on floating system top by industrial robot by vision system.Then by work Accessory two to be installed is placed in above accessory one to be installed by vision system and hovers by industry robot.Hold system acting, clamping jaw portion tightly Synchronous relative motion clamps accessory two to be installed, and confirmation clamps postindustrial robot clamp and withdraws.
As shown in fig. 6-7, holding system tightly drives accessory two to be installed to move to accessory one to be installed.Accessory two to be installed is vertically downward Movement, accessory one to be installed can be moved left and right due to floating system steel ball idler wheel.When the big chamfering at the two assembly position has overlapping Afterwards, floating system jacks up, and two accessories to be installed continue to move toward one another, the guiding that the not coaxial error between the two passes through the big chamfering of cooperation Effect guarantees that the two is coaxial by the position that the steel ball idler wheel 2-2-1 in floating system adjusts accessory one to be installed in real time, thus complete Assembling work is closed in groups.
As shown in figure 5, floating system return, pressing system work.The electric twisting spanner being mounted on industrial robot Complete the tightening operation of screw.Finally after the assembly is completed, another industrial robot is grabbed by vision system positioning by the group Component is transported to next station, and then entire floating assembly system reset, prepares next assembling work.
Embodiment only illustrates the technical solution of the utility model, rather than carries out any restrictions to it;Although referring to aforementioned reality Example is applied the utility model is described in detail, it for those of ordinary skill in the art, still can be to aforementioned Technical solution documented by embodiment is modified or equivalent replacement of some of the technical features;And these are modified Or replacement, the spirit and model of the utility model technical solution claimed that it does not separate the essence of the corresponding technical solution It encloses.

Claims (10)

1.一种用于机器人工厂自动化的浮动装配系统,其特征在于:包括底座、浮动系统、抱紧系统和压紧系统,浮动系统与底座连接,抱紧系统和压紧系统设置在浮动系统的外侧。1. a floating assembly system for robot factory automation, is characterized in that: comprising base, floating system, holding system and pressing system, floating system is connected with base, holding system and pressing system are arranged on the floating system. outside. 2.根据权利要求1所述的一种用于机器人工厂自动化的浮动装配系统,其特征在于:浮动系统包括固定座、水平调整组成、顶升气缸和顶升气缸支架,顶升气缸与水平调整组成连接,水平调整组成可径向移动,顶升气缸带动水平调整组成缩回后,水平调整组成与固定座圆锥配合,不发生相对运动。2. A floating assembly system for robot factory automation according to claim 1, wherein the floating system comprises a fixed seat, a horizontal adjustment component, a jacking cylinder and a jacking cylinder support, the jacking cylinder and the horizontal adjustment The components are connected, and the horizontal adjustment component can move radially. After the lifting cylinder drives the horizontal adjustment component to retract, the horizontal adjustment component cooperates with the fixed seat cone without relative movement. 3.根据权利要求2所述的一种用于机器人工厂自动化的浮动装配系统,其特征在于:水平调整组成包括滚轮、滚轮座和浮动板,浮动板与滚轮点接触。3 . A floating assembly system for robotic factory automation according to claim 2 , wherein the horizontal adjustment component comprises a roller, a roller seat and a floating plate, and the floating plate is in point contact with the roller. 4 . 4.根据权利要求1-3任一所述的一种用于机器人工厂自动化的浮动装配系统,其特征在于:抱紧系统包括夹爪部、升降组成、平移组成、同步连杆机构和驱动气缸,驱动气缸带动同步连杆机构实现两个夹爪部的同步运动。4. A floating assembly system for robot factory automation according to any one of claims 1-3, characterized in that: the gripping system comprises a gripper part, a lifting component, a translation component, a synchronous linkage mechanism and a driving cylinder , the driving cylinder drives the synchronous link mechanism to realize the synchronous movement of the two clamping jaws. 5.根据权利要求4所述的一种用于机器人工厂自动化的浮动装配系统,其特征在于:夹爪部是V形结构。5 . The floating assembly system for robot factory automation according to claim 4 , wherein the jaw portion is a V-shaped structure. 6 . 6.根据权利要求5所述的一种用于机器人工厂自动化的浮动装配系统,其特征在于:升降组成和/或平移组成安装有两条直线导轨。6. A floating assembly system for robotic factory automation according to claim 5, characterized in that two linear guide rails are installed on the lifting component and/or the translation component. 7.根据权利要求1-3或5或6任一所述的一种用于机器人工厂自动化的浮动装配系统,其特征在于:同步连杆机构通过传动齿轮与介轮的啮合传动。7. A floating assembly system for robot factory automation according to any one of claims 1-3 or 5 or 6, wherein the synchronous link mechanism is driven by the meshing of the transmission gear and the intermediate wheel. 8.根据权利要求7所述的一种用于机器人工厂自动化的浮动装配系统,其特征在于:压紧系统包括压紧气缸、压杆和压头,每个压头配备独立的压紧气缸。8. A floating assembly system for robotic factory automation according to claim 7, wherein the pressing system comprises a pressing cylinder, a pressing rod and a pressing head, and each pressing head is equipped with an independent pressing cylinder. 9.根据权利要求8所述的一种用于机器人工厂自动化的浮动装配系统,其特征在于:压紧系统有两个或多个。9 . The floating assembly system for robotic factory automation according to claim 8 , wherein there are two or more pressing systems. 10 . 10.根据权利要求1-3或5或6或8或9任一所述的一种用于机器人工厂自动化的浮动装配系统,其特征在于:底座由方管和钢板焊接而成。10. A floating assembly system for robot factory automation according to any one of claims 1-3 or 5 or 6 or 8 or 9, characterized in that the base is welded from square tubes and steel plates.
CN201821465146.3U 2018-09-07 2018-09-07 A floating assembly system for robotic factory automation Expired - Fee Related CN208992136U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109175979A (en) * 2018-09-07 2019-01-11 青岛杰瑞工控技术有限公司 A kind of floating assembly system for robotized plant's automation

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109175979A (en) * 2018-09-07 2019-01-11 青岛杰瑞工控技术有限公司 A kind of floating assembly system for robotized plant's automation
CN109175979B (en) * 2018-09-07 2024-07-05 青岛杰瑞工控技术有限公司 Floating assembly system for robot factory automation

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Granted publication date: 20190618