CN102398149B - Press mounting clamping and positioning mechanism - Google Patents

Press mounting clamping and positioning mechanism Download PDF

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Publication number
CN102398149B
CN102398149B CN 201110409431 CN201110409431A CN102398149B CN 102398149 B CN102398149 B CN 102398149B CN 201110409431 CN201110409431 CN 201110409431 CN 201110409431 A CN201110409431 A CN 201110409431A CN 102398149 B CN102398149 B CN 102398149B
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pressure head
clamping
plate
pressure
guide groove
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CN102398149A (en
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林巨广
余小军
何凯
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Anhui Juyi Technology Co Ltd
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Anhui JEE Automation Equipment Co Ltd
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Abstract

The invention discloses a press mounting clamping and positioning mechanism, which is characterized in that: a gas-liquid pressure cylinder is fixedly arranged at the central position of a pressure cylinder connecting plate; guide sleeves which are symmetrically arranged on two sides of the gas-liquid pressure cylinder are fixed on the pressure cylinder connecting plate; a pressure head mounting plate is positioned below the pressure cylinder connecting plate; a floating joint base is fixedly arranged on the pressure head mounting plate; one end of a floating joint is fixedly arranged in the floating joint base, and the other end of the floating joint is connected with the gas-liquid pressure cylinder; guide posts which can slide up and down in the guide sleeves are fixedly arranged on the pressure head mounting plate; a pressure head is fixedly arranged at the central position of the bottom of the pressure head mounting plate; upper sections of longitudinal guide grooves of a pair of clamping arms are vertical guide grooves, lower sections are inclined guide grooves, and the inclined guide grooves on the lower sections on the clamping arms on two sides are splayed; and the inner end of a clamping rod faces the central position where the pressure head is positioned, and a rotating shaft arranged in a shaft hole at the outer end of the clamping rod is in sliding fit with the longitudinal guide grooves of the clamping arms. The press mounting clamping and positioning mechanism has a simple structure and low running cost, is reliably moved and can be directly used for on-line equipment.

Description

压装夹紧定位机构Press-fit clamping positioning mechanism

技术领域 technical field

本发明涉及一种压装夹紧定位机构,更具体地说尤其是应用在汽车组装线上,在对于4AT变速箱中的齿轮及同步器进行压装的过程中,防止传动轴倾斜的定位机构。The invention relates to a press-fitting and clamping positioning mechanism, more specifically, a positioning mechanism for preventing the transmission shaft from tilting during the press-fitting process of gears and synchronizers in a 4AT gearbox, especially applied on an automobile assembly line .

背景技术 Background technique

在汽车组装行业中,随着对汽车综合性能要求的提高及生产效率的提高,使得对于汽车组装线的自动化程度要求越来越高。目前,对于4AT变速箱中的齿轮及同步器的压装过程一般是在线体相应工位上加装夹具,压装前首先操作夹具对齿轮轴进行固定,完成压装后通过操作松开夹具。这种方式在实际操作中动作复杂,机构可靠性低,工位节拍时间长,影响整条线的生产速度;已有技术中的另一种做法是将部分工位的工作拿到线外来完成,并增加专用压机的数量,完成压装后再运回线体,这种方式在操作中需要几台压机并行运行方可保证工作节拍,运行成本相对较高。In the automobile assembly industry, with the improvement of the comprehensive performance requirements of automobiles and the improvement of production efficiency, the requirements for the automation of automobile assembly lines are getting higher and higher. At present, for the press-fitting process of gears and synchronizers in 4AT gearboxes, fixtures are generally installed on the corresponding stations of the line body. This method has complex actions in actual operation, low reliability of the mechanism, and long takt time of the station, which affects the production speed of the entire line; another method in the prior art is to take the work of some stations outside the line to complete , and increase the number of special presses, and then transport back to the line body after the press is completed. In this way, several presses need to run in parallel to ensure the working rhythm, and the operating cost is relatively high.

发明内容 Contents of the invention

本发明是为避免上述现有技术所存在的不足之处,提供一种能有效节约时间、夹紧定位动作可靠、可显著提高生产效率、降低劳动强度并降低成本的压装夹紧定位机构。The purpose of the present invention is to avoid the shortcomings of the above-mentioned prior art, and provide a press-fit clamping and positioning mechanism that can effectively save time, have reliable clamping and positioning actions, significantly improve production efficiency, reduce labor intensity and reduce costs.

本发明为解决技术问题采用如下技术方案:The present invention adopts following technical scheme for solving technical problems:

本发明压装夹紧定位机构的结构特点是:The structural features of the press-fitting and clamping positioning mechanism of the present invention are:

气液增压缸固定设置在压缸连接板的中心位置上,在所述气液增压缸的两侧,对称设置的导套通过螺钉固定在压缸连接板上;The gas-liquid booster cylinder is fixed on the central position of the cylinder connecting plate, and on both sides of the gas-liquid booster cylinder, symmetrically arranged guide sleeves are fixed on the cylinder connecting plate by screws;

压头安装板位于所述压缸连接板的下方,浮动接头座固定设置在压头安装板上,浮动接头的一端固定设置在浮动接头座中,另一端与气液增压缸相连接,可在导套中上下滑动的导向柱固定设置在压头安装板上;压头固定设置在压头安装板的底部中心位置上,连接柱将压缸连接板与底部夹紧固定板连接成一框架结构;带有纵向导槽的一对夹紧臂固定在连接压头安装板的两侧,所述夹紧臂的纵向导槽上段为竖直段导槽,下段为倾斜导槽,两侧夹紧臂上的下段倾斜导槽呈“八”字形;The pressure head mounting plate is located below the pressure cylinder connecting plate, the floating joint seat is fixedly arranged on the pressure head mounting plate, one end of the floating joint is fixedly disposed in the floating joint seat, and the other end is connected with the gas-liquid booster cylinder, which can The guide column that slides up and down in the guide sleeve is fixed on the pressure head mounting plate; the pressure head is fixed on the bottom center of the pressure head mounting plate, and the connecting column connects the cylinder connecting plate and the bottom clamping and fixing plate to form a frame structure ; A pair of clamping arms with longitudinal guide grooves are fixed on both sides of the mounting plate connecting the pressure head. The lower inclined guide groove on the arm is in the shape of "eight";

夹紧滑座与压盖构成的夹板固定设置在夹紧固定板上,夹紧杆在所述夹板中滑动配合,所述夹紧杆的里端朝向压头所在的中心位置,并可穿过压头的侧部腰孔抵向位于压头中的工件的侧部;夹紧杆的外端轴孔中设置有转轴,所述转轴在夹紧臂的纵向导槽中滑动配合。The splint formed by the clamping slide and the gland is fixedly arranged on the clamping plate, the clamping rod slides and fits in the splint, the inner end of the clamping rod faces the center of the pressure head, and can pass through The side waist hole of the indenter is against the side of the workpiece located in the indenter; a rotating shaft is arranged in the outer end shaft hole of the clamping rod, and the rotating shaft is slidably fitted in the longitudinal guide groove of the clamping arm.

本发明压装夹紧定位机构的结构特点也在于:The structural features of the pressing and clamping positioning mechanism of the present invention also lie in:

在所述导套上设置有滑套,导向柱是在滑套中滑动配合,所述滑套是以孔用弹性挡圈固定在导套中。A sliding sleeve is arranged on the guide sleeve, and the guide column is slidably fitted in the sliding sleeve, and the sliding sleeve is fixed in the guide sleeve by an elastic circlip for a hole.

在所述转轴上套装有隔套,以所述隔套在夹紧臂的纵向导槽中滑动配合。A spacer is sleeved on the rotating shaft, and the spacer is slidably fitted in the longitudinal guide groove of the clamping arm.

与已有技术相比,本发明有益效果体现在:Compared with the prior art, the beneficial effects of the present invention are reflected in:

1、本发明为机械机构,其结构简单、动作可靠、运行成本低,可直接用于线上设备;1. The present invention is a mechanical mechanism with simple structure, reliable operation and low operating cost, and can be directly used in online equipment;

2、本发明可以根据压装行程的长短调整压头、夹紧臂和连接柱的尺寸,调整夹紧杆的长度可以调节夹紧宽度,以此适应不同场合的要求,应用广泛。2. The present invention can adjust the size of the pressure head, the clamping arm and the connecting column according to the length of the press-fitting stroke, adjust the length of the clamping rod to adjust the clamping width, so as to meet the requirements of different occasions and be widely used.

附图说明 Description of drawings

图1为本发明装配结构示意图;Fig. 1 is a schematic diagram of the assembly structure of the present invention;

图2为本发明压装夹紧状态示意图;Fig. 2 is a schematic diagram of the press-fitting and clamping state of the present invention;

图中标号:1滑套;2导套;3压缸过渡座;4压缸连接板;5浮动接头;6浮动接头座;7导向柱;8压头安装板;9压头;10夹紧臂;11压盖;12夹紧杆;13转轴;14夹紧固定板;15夹紧滑座;16连接柱;17隔套;18气液增压缸;19孔用弹性挡圈;20工件。Symbols in the figure: 1 sliding sleeve; 2 guide sleeve; 3 pressure cylinder transition seat; 4 pressure cylinder connection plate; 5 floating joint; 6 floating joint seat; 7 guide column; 8 pressure head mounting plate; 9 pressure head; Arm; 11 gland; 12 clamping rod; 13 rotating shaft; 14 clamping fixed plate; 15 clamping slide; 16 connecting column; 17 spacer; .

具体实施方式 Detailed ways

参见图1、图2,本实施例中压装夹紧定位机构的结构设置为:Referring to Fig. 1 and Fig. 2, the structure of the press-fit clamping and positioning mechanism in this embodiment is set as follows:

气液增压缸18通过压缸过渡座3固定设置在压缸连接板4的中心位置上,在气液增压缸18的两侧,对称设置的导套2通过螺钉固定在压缸连接板4上;The gas-liquid booster cylinder 18 is fixedly arranged on the central position of the pressure-cylinder connection plate 4 through the pressure-cylinder transition seat 3, and on both sides of the gas-liquid booster cylinder 18, the symmetrically arranged guide sleeves 2 are fixed on the pressure-cylinder connection plate by screws 4 on;

压头安装板8位于压缸连接板4的下方,浮动接头座6固定设置在压头安装板8上,浮动接头5的一端固定设置在浮动接头座6中,另一端与气液增压缸18相连接,可在导套2中上下滑动的导向柱7固定设置在压头安装板8上;压头9固定设置在压头安装板8的底部中心位置上,连接柱16将压缸连接板4与底部夹紧固定板14连接成一框架结构;带有纵向导槽的一对夹紧臂10固定连接在压头安装板8的两侧,夹紧臂10的纵向导槽上段为竖直段导槽,下段为倾斜导槽,两侧夹紧臂10上的下段倾斜导槽呈“八”字形;The pressure head mounting plate 8 is located below the pressure cylinder connecting plate 4, the floating joint seat 6 is fixedly arranged on the pressure head mounting plate 8, one end of the floating joint 5 is fixedly arranged in the floating joint seat 6, and the other end is connected with the gas-liquid booster cylinder 18, the guide column 7 that can slide up and down in the guide sleeve 2 is fixed on the indenter mounting plate 8; the indenter 9 is fixed on the bottom center of the indenter mounting plate 8, and the connecting column 16 connects the cylinder The plate 4 is connected with the bottom clamping and fixing plate 14 to form a frame structure; a pair of clamping arms 10 with longitudinal guide grooves are fixedly connected to both sides of the indenter mounting plate 8, and the upper section of the longitudinal guide groove of the clamping arms 10 is vertical Section guide groove, the lower section is an inclined guide groove, and the lower section inclined guide groove on the clamping arms 10 on both sides is in the shape of "eight";

夹紧滑座15与压盖11构成的夹板固定设置在夹紧固定板14上,夹紧杆12在夹板中滑动配合,夹紧杆12的里端朝向压头9所在的中心位置,并可穿过压头9的侧部腰孔抵向位于压头9中的工件20的侧部;夹紧杆12的外端轴孔中设置有转轴13,转轴13在夹紧臂10的纵向导槽中滑动配合。The splint formed by the clamping slide 15 and the gland 11 is fixedly arranged on the clamping fixed plate 14, the clamping rod 12 slides and fits in the clamping plate, and the inner end of the clamping rod 12 faces the center where the pressure head 9 is located, and can Pass through the side waist hole of the indenter 9 against the side of the workpiece 20 located in the indenter 9; a rotating shaft 13 is arranged in the outer end shaft hole of the clamping rod 12, and the rotating shaft 13 is in the longitudinal guide groove of the clamping arm 10 Medium slip fit.

夹紧滑座15与压盖11构成的夹板固定设置在夹紧固定板14上,夹紧杆12在夹板中滑动配合,夹紧杆12的里端朝向压头9所在的中心位置,夹紧杆12的外端轴孔中设置有转轴13,转轴13上套装隔套17,转轴13的端部用轴用弹性挡圈20进行固定防止滑出,以隔套17在夹紧臂10的纵向导槽中滑动配合。The splint formed by the clamping slide 15 and the gland 11 is fixedly arranged on the clamping fixed plate 14, the clamping rod 12 slides and fits in the splint, the inner end of the clamping rod 12 faces the center position where the pressure head 9 is located, and clamps A rotating shaft 13 is arranged in the shaft hole of the outer end of the rod 12, a spacer 17 is set on the rotating shaft 13, and the end of the rotating shaft 13 is fixed with a shaft circlip 20 to prevent slipping out, and the spacer 17 is positioned in the longitudinal direction of the clamping arm 10. Slip fit in the channel.

具体实施中,为了使导向更加顺畅,在导套2上设置有滑套1,导向柱7是在滑套1中滑动配合,滑套1是以孔用弹性挡圈19固定在导套2中。In specific implementation, in order to make the guide smoother, a sliding sleeve 1 is provided on the guide sleeve 2, and the guide column 7 is slidably fitted in the sliding sleeve 1, and the sliding sleeve 1 is fixed in the guide sleeve 2 with an elastic retaining ring 19 for the hole. .

工作过程:work process:

作为动力源的气液增压缸18通过浮动接头5及浮动接头座6带动压头安装板8向下运动,压头9及夹紧臂10同时向下运动,由于夹紧固定板14通过连接柱16跟压缸连接板4相连接,所以夹紧固定板14固定不动,当夹紧臂10下行时,首先处在下段的倾斜导槽对隔套17施加压力,由隔套17通过转轴13带动夹紧杆12在夹板中水平运动,夹紧杆12穿过压头侧部腰孔抵向位于压头9的管体中的工件20,压头安装板8带动压头9及夹紧臂10继续向下运动,当运动到合适位置时,夹紧臂10进入竖直段导槽,压头9继续下行,夹紧杆12则保持对工件20的夹紧状态不变(图2所示),直至压装完成,压头9退回到相应的高度,夹紧杆12退回到原位(图1所示)。As the power source, the gas-liquid booster cylinder 18 drives the pressure head mounting plate 8 to move downward through the floating joint 5 and the floating joint seat 6, and the pressure head 9 and the clamping arm 10 move downward at the same time. The column 16 is connected with the cylinder connecting plate 4, so the clamping and fixing plate 14 is fixed. When the clamping arm 10 goes down, the inclined guide groove in the lower section first exerts pressure on the spacer 17, and the spacer 17 passes through the rotating shaft. 13 drives the clamping rod 12 to move horizontally in the splint, the clamping rod 12 passes through the waist hole on the side of the indenter and faces the workpiece 20 in the tube body of the indenter 9, and the indenter mounting plate 8 drives the indenter 9 and clamps The arm 10 continues to move downward, and when it moves to a suitable position, the clamping arm 10 enters the guide groove of the vertical section, the pressure head 9 continues to descend, and the clamping rod 12 keeps the clamping state of the workpiece 20 unchanged (as shown in Fig. 2 ). shown), until the press-fitting is completed, the pressure head 9 returns to the corresponding height, and the clamping rod 12 returns to the original position (as shown in Figure 1).

具体实施中,根据压装行程的长短调整压头9、夹紧臂10及连接柱16的尺寸;根据工件工件20直径调整夹紧杆12的尺寸,可调整的形式使本发明能得到广泛应用。In specific implementation, the size of the pressure head 9, the clamping arm 10 and the connecting column 16 is adjusted according to the length of the pressing stroke; the size of the clamping rod 12 is adjusted according to the diameter of the workpiece 20, and the adjustable form enables the present invention to be widely used .

Claims (3)

1. press clamping location mechanism is characterized in that:
Pneumohydraulic pressure-cylinder (18) is fixedly installed on the center of cylinder pressure connecting plate (4), the both sides in described pneumohydraulic pressure-cylinder (18), and symmetrically arranged guide pin bushing (2) is fixed by screws on cylinder pressure connecting plate (4);
Pressure head installing plate (8) is positioned at the below of described cylinder pressure connecting plate (4), floating junction seat (6) is fixedly installed on pressure head installing plate (8), one end of floating junction (5) is fixedly installed in floating junction seat (6), the other end is connected with pneumohydraulic pressure-cylinder (18), and the lead (7) that can slide up and down in guide pin bushing (2) is fixedly installed on pressure head installing plate (8); Pressure head (9) is fixedly installed on the bottom centre position of pressure head installing plate (8), and joint pin (16) connects into a frame structure with cylinder pressure connecting plate (4) and the bottom plate (14) that is fixedly clamped; Be fixedly connected on the both sides of pressure head installing plate (8) with a pair of clamp arm (10) of vertical guide groove, vertical guide groove epimere of described clamp arm (10) is vertical section guide groove, hypomere is inclined guide groove, and the hypomere inclined guide groove on both sides clamp arm (10) is " eight " font;
Clamping slide (15) is fixedly installed on the plate that is fixedly clamped (14) with the clamping plate that gland (11) consists of, clamping bar (12) is slidably matched in described clamping plate, the inner end of described clamping bar (12) is towards the center at pressure head (9) place, and the sidepiece to the workpiece that is arranged in pressure head (9) (20) is supported in the sidepiece waist hole that can pass pressure head (9); Be provided with rotating shaft (13) in the outer end axis hole of clamping bar (12), described rotating shaft (13) is slidably matched in vertical guide groove of clamp arm (10).
2. press clamping location mechanism according to claim 1, it is characterized in that being provided with sliding sleeve (1) on described guide pin bushing (2), lead (7) is to be slidably matched in sliding sleeve (1), and described sliding sleeve (1) is to be fixed in guide pin bushing (2) with circlip for hole (19).
3. press clamping location mechanism according to claim 1, is characterized in that being set with spacer (17) in described rotating shaft (13), is slidably matched in vertical guide groove of clamp arm (10) with described spacer (17).
CN 201110409431 2011-12-09 2011-12-09 Press mounting clamping and positioning mechanism Expired - Fee Related CN102398149B (en)

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CN201736144U (en) * 2010-03-18 2011-02-09 南车戚墅堰机车车辆工艺研究所有限公司 Pressing and installing fixture
CN201931258U (en) * 2010-12-10 2011-08-17 上海众力汽车部件有限公司 Novel assembling jig
CN202317627U (en) * 2011-12-09 2012-07-11 安徽巨一自动化装备有限公司 Press clamping location mechanism

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