CN208948836U - A kind of automatic oiling device - Google Patents

A kind of automatic oiling device Download PDF

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Publication number
CN208948836U
CN208948836U CN201821407885.7U CN201821407885U CN208948836U CN 208948836 U CN208948836 U CN 208948836U CN 201821407885 U CN201821407885 U CN 201821407885U CN 208948836 U CN208948836 U CN 208948836U
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China
Prior art keywords
manipulator
automatic oiling
swing arm
detection components
oiling device
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CN201821407885.7U
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Chinese (zh)
Inventor
罗国馨
米保军
谭龙
刘引锋
周密
钟鸽荘
梁志华
刘学文
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Shaoguan Lanyao Intelligent Technology Co Ltd
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Shaoguan Lanyao Intelligent Technology Co Ltd
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Priority to CN201821407885.7U priority Critical patent/CN208948836U/en
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Abstract

The utility model relates to a kind of automatic oiling device, including manipulator, the manipulator includes fixing end and free end, and the fixing end is fixed on the working platform;Oil filling mechanism, the oil filling mechanism are mounted on the free end of the manipulator comprising detection components and oil injection head, wherein the detection components are used to detect the position of workpiece and obtain position signal;Control mechanism, the input terminal of the control mechanism are connect with the detection components signal, and output end is connect with the manipulator signal, control manipulator movement for receiving the position signal of detection components transmission, and according to position signal.The position that wheel is detected by setting detection components follows wheel mobile and docks with the oil nozzle of wheel, to realize the technical effect of automatic oiling, improve work efficiency using manipulator and oil injection head as executing agency.

Description

A kind of automatic oiling device
Technical field
The utility model relates to pallet fields, more particularly to a kind of automatic oiling device.
Background technique
Pallet is that sintering machine mainly runs component, and effect is the composition operation revolution chain between sintering machine head end tail wheel, Receive sintered compound material in upper horizontal section, preheated to light, be sintered, cooling down, after stirring, return returns to great wheel, is formed and is passed Dynamic circulation, reaches the purpose of sintered material.
It is accomplished manually currently, pallet wheel oiling passes through, however pallet operating mechanism and 144 trolley groups At sharing 576 sets of wheels, three workers are worked simultaneously and also to expend 12 hours and could complete an oiling, are taken A large amount of cost of labor and time, working efficiency is very low, and the equipment more automated therefore, it is necessary to one kind is manually next to replace Complete oiling.
Utility model content
Based on this, the purpose of the utility model is to provide a kind of automatic oiling devices, solve and are sintered in the prior art The technical issues of bogie wheels oiling labor intensive is at high cost, low efficiency, by the cooperation of manipulator and sensor reach quickly, The technical effect of automatic oiling, improves work efficiency.
A kind of automatic oiling device is applied on oiling work station, which has workbench, the automatic note Oily device includes:
Manipulator, the manipulator include fixing end and free end, and the fixing end is fixed on the working platform;
Oil filling mechanism, the oil filling mechanism are mounted on the free end of the manipulator comprising detection components and oiling Head, wherein the detection components are used to detect the position of workpiece and obtain position signal;
Control mechanism, the input terminal of the control mechanism are connect with the detection components signal, output end and the machinery The connection of hand signal controls manipulator movement for receiving the position signal of detection components transmission, and according to position signal.
As the further improvement of above-mentioned automatic oiling device, the manipulator include the fixing seat being sequentially flexibly connected, Rotating seat, the first swing arm, the second swing arm, rotating arm, yaw;The fixing seat is the fixing end of the manipulator, is fixed on institute It states on workbench;The rotating seat and fixing seat rotation connect, and rotate in the horizontal direction relative to fixed seat;First swing arm One end and the rotating seat rotation connect, relative rotation seat erect direction swing;Second swing arm one end and described the The other end of one swing arm rotates connection, and direction swing is being erect in opposite first swing arm;One end of the rotating arm and described second The other end of swing arm rotates connection, rotates relative to the second swing arm;The yaw is the free end, another with second swing arm Direction swing is being erect in one end rotation connection, opposite second swing arm.
As the further improvement of above-mentioned automatic oiling device, the oil filling mechanism includes connector, attachment base, vision biography Sensor, laser range sensor and oil injection head;One end of the connector and the free end of the manipulator, which rotate, to be connected, another It holds affixed with the attachment base;The visual sensor, laser range sensor and oil injection head are installed on the attachment base.
As the further improvement of above-mentioned automatic oiling device, the oil filling mechanism further includes Electric brush of bristles, described electronic Hairbrush is mounted on the attachment base, and the Electric brush of bristles is connect with the output end signal of the control mechanism.
As the further improvement of above-mentioned automatic oiling device, the oil filling mechanism further includes positioning mechanism, the positioning Mechanism includes the first sliding rail, positioning plate, the second sliding rail, the first guide clip, the second guide clip and mounting plate;First sliding rail edge Trolley direction of travel is arranged on the attachment base;The one side of the positioning plate is slidably connected with first sliding rail;Described Two sliding rails install the another side of the positioning plate, and setting direction is perpendicular to first sliding rail;The mounting plate is slidably installed In the middle part of second sliding rail, the visual sensor, laser range sensor, oil injection head and Electric brush of bristles are arranged in mounting plate On;First guide clip and the second guide clip are located at the two sides of mounting plate, are slidably connected respectively with the second sliding rail.
As the further improvement of above-mentioned automatic oiling device, the oil filling mechanism further includes dust cover, the dust cover It is located on the positioning plate, with the visual sensor, laser range sensor, oil injection head, guide clip and Electric brush of bristles pair The position answered is equipped with opening.
As the further improvement of above-mentioned automatic oiling device, the end of each guide clip is equipped with locating wheel.
It further include encoder as the further improvement of above-mentioned automatic oiling device, the oiling is arranged in the encoder In mechanism, output end is connect with the control mechanism signal.
Compared with the prior art, automatic oiling device described in the utility model at least has the following technical effect that
1, the position that wheel is detected by setting detection components follows wheel using manipulator and oil injection head as executing agency Movement is simultaneously docked with the oil nozzle of wheel, to realize the technical effect of automatic oiling, is improved work efficiency.
2, the manipulator is formed by fixing seat, rotating seat, the first swing arm, the second swing arm, the combination of rotating arm, yaw The manipulator of one multi-joint, flexibility is good, is able to cooperate detection components and is accurately moved, and enables oil injection head accurately It is docked with the oil nozzle on wheel and follows wheel mobile.
3, the oil filling mechanism detects wheel moving direction and vertical position by visual sensor, passes through laser The distance of distance measuring sensor detecting distance wheel detects the position of wheel in three directions, realizes that manipulator accurately moves.
4, it is realized by setting Electric brush of bristles and oil nozzle is cleaned before oiling, help to improve detection oil nozzle position The progress of accuracy and oiling.
5, positioning mechanism can realize the positioning of oil injection head, make oil injection head in oiling front clamp wheel on the oil filling mechanism It is fixed with the relative position of wheel, so as to going on smoothly for oiling.
6, the component inside oil filling mechanism is protected by setting dust cover, prevents dust from excessively causing failure.
7, encoder can be used for recording the quantity of oiling or the oil nozzle that do not refuel.
In order to better understand and implement, according to the present invention will be described in detail below with reference to the accompanying drawings.
Detailed description of the invention
Fig. 1 is the perspective view of automatic oiling device described in the utility model;
Fig. 2 is the top view of automatic oiling device described in the utility model;
Fig. 3 is the side view of manipulator described in the utility model;
Fig. 4 is the main view of manipulator described in the utility model;
Fig. 5 is the explosive view of oil filling mechanism described in the utility model.
Specific embodiment
The utility model provides a kind of automatic oiling device, solves the consuming of pallet wheel oiling in the prior art The technical issues of high labor cost, low efficiency, is imitated by the technology that the cooperation of manipulator and sensor reaches fast and automatically oiling Fruit improves work efficiency.
Referring now to attached drawing hereinafter, the utility model is described in more detail below, shows the utility model in the figure Embodiment.However, the utility model can be presented as many different forms, and should not be construed as being limited to presented herein Specific embodiment.Exactly, these embodiments are used to the scope of the utility model being communicated to those skilled in the art.
Unless otherwise defined, otherwise, term (including technical and scientific terms) used herein is interpreted as With the identical meaning of the meaning that is generally understood with the technical staff in field belonging to the utility model.Moreover, it will be appreciated that , term used herein be interpreted as have with the consistent meaning of meaning in this specification and related fields, and And it should not be explained by ideal or excessively formal meaning, unless being clearly specified that herein.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower", The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", " hard straight ", "horizontal", "top", "bottom", "inner", "outside" is It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description, rather than indicate Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand For limitations of the present invention.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or two More than a.
As depicted in figs. 1 and 2, Fig. 1 is the perspective view of automatic oiling device described in the utility model;Fig. 2 is that this is practical new The top view of automatic oiling device described in type.
A kind of automatic oiling device is applied on oiling work station, which includes workbench 1, the work Make to be symmetrically arranged with track 2, manipulator 3, oil filling mechanism 4, oiling machine 5 and control cabinet 6 on platform 1, the manipulator 3, oiling Mechanism 4, oiling machine 5 and control cabinet 6 are arranged in the outside of the track 2;The manipulator 3 includes fixing end and free end, Fixing end is fixed on the workbench 1;The oil filling mechanism 4 is mounted on the free end of the manipulator 3 comprising inspection Survey component and oil injection head;The oiling machine 5 is connect with the oil injection head pipeline;The input terminal of the control cabinet 6 and the detection Component signals connection, output end are connect with the manipulator 3 and oiling machine signal respectively.Trolley is moved along the track 2, is led to It crosses the detection components detection wheel position and sends position signal to control cabinet 6, control cabinet 6 controls mechanical according to position signal The mobile oil nozzle for making oil injection head alignment wheel of hand 3 simultaneously carries out oiling, to complete automatic oiling work in trolley operational process.
Wherein, the manipulator 3 and oil filling mechanism 4 constitute the automatic oiling device, and the detection components are for detecting The position of workpiece simultaneously obtains position signal;Control mechanism, the input terminal of the control mechanism are connect with the detection components signal, Output end is connect with the manipulator signal, for receiving the position signal of detection components transmission, and is controlled according to position signal Manipulator is mobile.
Each component part of the present embodiment automatic oiling device is described in detail individually below.
As shown in Figure 3 and Figure 4, Fig. 3 is the side view of manipulator described in the utility model;Fig. 4 is described in the utility model The main view of manipulator.
The manipulator 3 is executing agency, for driving the oil filling mechanism 4 mobile, realizes accurate positioning, has Multiple joints that can be movable relatively, move oil filling mechanism 4 flexibly in multiple directions.In the present embodiment, track 2 Direction of transfer is X-direction, and the horizontal direction close to or far from track 2 of manipulator 3 is Y-direction, and vertical direction is Z-direction.
Specifically, the manipulator 3 includes the fixing seat 31 being sequentially flexibly connected, rotating seat 32, the first swing arm 33, second Swing arm 34, rotating arm 35, yaw 36;The fixing seat 31 is the fixing end of the manipulator 3, is fixed on the workbench 1 On;The rotating seat 32 is connected with the rotation of fixing seat 31, can be rotated in the horizontal direction relative to fixed seat 31;First swing arm 33 One end and the rotating seat 32 rotation connect, relative rotation seat 32 erect direction swing;Described second swing arm, 34 one end with The other end of first swing arm 33 rotates connection, and direction swing is being erect in opposite first swing arm 33;The one of the rotating arm 35 The other end of end and second swing arm 34, which rotates, to be connected, and is rotated relative to the second swing arm 34;The yaw 36 is the free end, It rotates and connects with the other end of second swing arm 35, direction swing is being erect in opposite second swing arm 35.In addition, the manipulator 3 further include the driving mechanism for driving the movement of all parts, and driving mechanism can be the common motor or cylinder etc. in this field, It is not described in detail herein.
As shown in figure 5, Fig. 5 is the explosive view of oil filling mechanism described in the utility model.
The oil filling mechanism 4 be complete automatic oiling main component, be used to detect the position of wheel and with wheel Oil nozzle carries out docking and realizes oiling.
Specifically, the oil filling mechanism 4 includes connector 41, attachment base 42, visual sensor 43, laser range sensor 44 and oil injection head 45;One end of the connector 41 and the free end of the manipulator 3, which rotate, to be connected, the other end and the connection Seat 42 is affixed;The visual sensor 43, laser range sensor 44 and oil injection head 45 are installed on the attachment base 42.? In the present embodiment, the connector and the yaw 36 rotation are connected, and the two is rotated by driving mechanism drive.The view Sensor 43 is felt for detecting relative wheel in the deviation of X-direction and Z-direction, and the laser range sensor is opposite for detecting The deviation of wheel in the Y direction.
As preferred embodiment, the oil filling mechanism 4 further includes Electric brush of bristles 46, and the Electric brush of bristles 46 is mounted on institute It states on attachment base 42, the Electric brush of bristles 46 is connect with the output end signal of the control mechanism 6, the work of the Electric brush of bristles 46 It is also the position signal according to detection components, the oil nozzle that wheel is directed under the drive of manipulator 3 is cleaned.Specifically, institute Stating Electric brush of bristles is that the circle hairbrush rotated by motor driven is further also provided with fumarole among the hairbrush, Ventilation achievees the effect that dedusting during cleaning.
As preferred embodiment, the oil filling mechanism 4 further includes positioning mechanism, and the positioning mechanism includes the first sliding rail 471, positioning plate 472, the second sliding rail 473, the first guide clip 474, the second guide clip 475 and mounting plate 476;First sliding rail 471 are arranged on the attachment base 42 along trolley direction of travel;The one side of the positioning plate 472 and first sliding rail sliding 471 Dynamic connection;Second sliding rail 473 installs the another side of the positioning plate 472, and setting direction is perpendicular to first sliding rail 471;The mounting plate 476 is slidably mounted on 473 middle part of the second sliding rail, the visual sensor 43, laser ranging sensing Device 44, oil injection head 45 and Electric brush of bristles 46 are arranged on mounting plate 476;First guide clip 474 and the second guide clip 475 In the two sides of mounting plate 476, it is slidably connected respectively with the second sliding rail 473.Wherein, first guide clip 474 and the second guiding Folder 475 can also have corresponding Locating driver source, be specifically as follows driving motor or driving cylinder, the Locating driver source and institute The output end signal connection for stating control cabinet 6, carries out the holding action to wheel under the control of control cabinet 6.
The end of each guide clip is equipped with locating wheel 477, and the locating wheel 477 is arranged in the same direction with wheel, is being oriented to After pressing from both sides holding-wheel, locating wheel can follow vehicle wheel rotation.
The oil filling mechanism 4 further includes dust cover 48, and the dust cover 48 is located on the positioning plate 472, and described Visual sensor 43, laser range sensor 44, oil injection head 45, guide clip and the corresponding position of Electric brush of bristles 46 are equipped with opening.
In addition, this oiling device further includes manipulator protective frame 7 and protective fence 8, the manipulator protective frame 7 surrounds institute Manipulator 3 is stated, the one side towards track 2 is hollow, offers maintenance access on one side far from track 2.The protective fence 8 is located at Between track 2 and control mechanism 6 and oiling machine 5.
It further include encoder as preferred embodiment, the encoder is arranged in the oil filling mechanism 4, output end It is connect with 6 signal of control mechanism, for recording the quantity of oiling or the oil nozzle that do not refuel.
Working principle: trolley 9 is moved along the direction of track 2, firstly, the visual sensor 43 detects wheel in the side X To the position with Z-direction, laser range sensor 4 detects the position of wheel in the Y direction, and transmits a signal to control mechanism 6, controls Mechanism 6 processed starts manipulator 3 and Electric brush of bristles 46 according to position signal, cleans to the oil nozzle of wheel.After the completion of cleaning, Wheel is measured respectively in X, Y, the deviation of Z-direction again by detection components, is led to and is said that manipulator 3 drives the movement of oil filling mechanism 4 to make Oil injection head 45 is directed at the oil nozzle of wheel, and starting oiling machine 5 carries out oiling, and manipulator returns to initial position after injecting fixed oil mass, Prepare the cleaning of next wheel.
Compared with the prior art, automatic oiling device described in the utility model at least has the following technical effect that
1, the position that wheel is detected by setting detection components follows wheel using manipulator and oil injection head as executing agency Movement is simultaneously docked with the oil nozzle of wheel, to realize the technical effect of automatic oiling, is improved work efficiency.
2, the manipulator is formed by fixing seat, rotating seat, the first swing arm, the second swing arm, the combination of rotating arm, yaw The manipulator of one multi-joint, flexibility is good, is able to cooperate detection components and is accurately moved, and enables oil injection head accurately It is docked with the oil nozzle on wheel and follows wheel mobile.
3, the oil filling mechanism detects wheel moving direction and vertical position by visual sensor, passes through laser The distance of distance measuring sensor detecting distance wheel detects the position of wheel in three directions, realizes that manipulator accurately moves.
4, it is realized by setting Electric brush of bristles and oil nozzle is cleaned before oiling, help to improve detection oil nozzle position The progress of accuracy and oiling.
5, positioning mechanism can realize the positioning of oil injection head, make oil injection head in oiling front clamp wheel on the oil filling mechanism It is fixed with the relative position of wheel, so as to going on smoothly for oiling.
6, the component inside oil filling mechanism is protected by setting dust cover, prevents dust from excessively causing failure.
7, the setting of manipulator protective frame makes operator and manipulator keep certain distance, prevents accident.
8, the setting of protective fence separates staff and track, prevents staff too close to track, causes danger.
9, encoder can be used for recording the quantity of oiling or the oil nozzle that do not refuel.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed, But it cannot be understood as the limitations to utility model patent range.It should be pointed out that for the common skill of this field For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to The protection scope of the utility model.

Claims (8)

1. a kind of automatic oiling device is applied on oiling work station, which has workbench, and feature exists In the automatic oiling device includes:
Manipulator, the manipulator include fixing end and free end, and the fixing end is fixed on the working platform;
Oil filling mechanism, the oil filling mechanism are mounted on the free end of the manipulator comprising detection components and oil injection head, In, the detection components are used to detect the position of workpiece and obtain position signal;
Control mechanism, the input terminal of the control mechanism are connect with the detection components signal, and output end and the manipulator are believed Number connection, for receiving the position signal of detection components transmission, and it is mobile according to position signal to control manipulator.
2. automatic oiling device according to claim 1, it is characterised in that: the manipulator includes sequentially being flexibly connected Fixing seat, rotating seat, the first swing arm, the second swing arm, rotating arm, yaw;The fixing seat is the fixing end of the manipulator, Gu Determine on the working platform;The rotating seat and fixing seat rotation connect, and rotate in the horizontal direction relative to fixed seat;Described One end of one swing arm and rotating seat rotation connect, and relative rotation seat is erectting direction swing;Second swing arm one end with The other end of first swing arm rotates connection, and direction swing is being erect in opposite first swing arm;One end of the rotating arm and institute The other end rotation connection for stating the second swing arm, rotates relative to the second swing arm;The yaw is the free end, with second pendulum The other end of arm rotates connection, and direction swing is being erect in opposite second swing arm.
3. automatic oiling device according to claim 1, it is characterised in that: the oil filling mechanism includes connector, connection Seat, detection components and oil injection head, wherein the detection components include visual sensor and laser range sensor;The connection One end of head and the free end of the manipulator rotate and connect, and the other end and the attachment base are affixed;The visual sensor swashs Ligh-ranging sensor and oil injection head are installed on the attachment base.
4. automatic oiling device according to claim 3, it is characterised in that: the oil filling mechanism further includes Electric brush of bristles, The Electric brush of bristles is mounted on the attachment base, and the Electric brush of bristles is connect with the output end signal of the control mechanism.
5. automatic oiling device according to claim 4, it is characterised in that: the oil filling mechanism further includes positioning mechanism, The positioning mechanism includes the first sliding rail, positioning plate, the second sliding rail, the first guide clip, the second guide clip and mounting plate;Described One sliding rail is arranged on the attachment base along trolley direction of travel;The one side of the positioning plate is slided with first sliding rail to be connected It connects;Second sliding rail installs the another side of the positioning plate, and setting direction is perpendicular to first sliding rail;The mounting plate It is slidably mounted in the middle part of second sliding rail, the visual sensor, laser range sensor, oil injection head and Electric brush of bristles setting On a mounting board;First guide clip and the second guide clip are located at the two sides of mounting plate, are slidably connected respectively with the second sliding rail.
6. automatic oiling device according to claim 5, it is characterised in that: the oil filling mechanism further includes dust cover, institute It states dust cover to be located on the positioning plate, with the visual sensor, laser range sensor, oil injection head, guide clip and electricity The corresponding position of electric brush is equipped with opening.
7. automatic oiling device according to claim 5, it is characterised in that: the end of each guide clip is equipped with positioning Wheel.
8. automatic oiling device according to claim 1, it is characterised in that: it further include encoder, the encoder setting In the oil filling mechanism, output end is connect with the input end signal of the control mechanism.
CN201821407885.7U 2018-08-28 2018-08-28 A kind of automatic oiling device Active CN208948836U (en)

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Application Number Priority Date Filing Date Title
CN201821407885.7U CN208948836U (en) 2018-08-28 2018-08-28 A kind of automatic oiling device

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Application Number Priority Date Filing Date Title
CN201821407885.7U CN208948836U (en) 2018-08-28 2018-08-28 A kind of automatic oiling device

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110243975A (en) * 2019-07-12 2019-09-17 广州供电局有限公司 Gas and oil separating plant and gas chromatographic detection equipment
CN113753840A (en) * 2021-09-18 2021-12-07 北京中冶重科科技发展有限公司 Trolley intelligent robot refueling system
CN115424496A (en) * 2022-08-31 2022-12-02 北京蓝天航空科技股份有限公司 Air refueling training simulation system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110243975A (en) * 2019-07-12 2019-09-17 广州供电局有限公司 Gas and oil separating plant and gas chromatographic detection equipment
CN113753840A (en) * 2021-09-18 2021-12-07 北京中冶重科科技发展有限公司 Trolley intelligent robot refueling system
CN113753840B (en) * 2021-09-18 2024-05-28 北京中冶重科科技发展有限公司 Trolley intelligent robot oiling system
CN115424496A (en) * 2022-08-31 2022-12-02 北京蓝天航空科技股份有限公司 Air refueling training simulation system
CN115424496B (en) * 2022-08-31 2023-09-26 北京蓝天航空科技股份有限公司 Aerial refueling training simulation system

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