CN208902627U - A kind of automatic x-ray detection device of pipe end - Google Patents
A kind of automatic x-ray detection device of pipe end Download PDFInfo
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- CN208902627U CN208902627U CN201821421037.1U CN201821421037U CN208902627U CN 208902627 U CN208902627 U CN 208902627U CN 201821421037 U CN201821421037 U CN 201821421037U CN 208902627 U CN208902627 U CN 208902627U
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- pedestal
- ray
- egative film
- automatic
- pipe end
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Abstract
The utility model discloses a kind of automatic x-ray detection devices of pipe end, it is related to non-destructive testing device technical field, including the conveying mechanism for conveying steel pipe and it is arranged in first testing agency of steel pipe one end, first testing agency includes the first mobile robot of the first egative film transport device that can provide egative film, clamping egative film and at least one for generating the first X-ray apparatus of X-ray.The utility model has the first testing agency of the first robot by design, realizes at pipe end and picks and places egative film automation of motions, manually places time and manpower required for egative film to eliminate.
Description
Technical field
The utility model relates to non-destructive testing device technical field, in particular to a kind of automatic X-ray detection of pipe end
Device.
Background technique
Currently, welded tube after completing, needs to carry out non-destructive testing weld seam, X-ray detection is usually used, so as to
Judge inside welded tube welding seam with the presence or absence of defect.Traditional x-ray machine, for detecting the welded tube welding seam of different lengths or a variety of calibers
When, need frequent operation mobile and adjustment X-ray production apparatus, it is not only time-consuming, laborious, but also usually occur that focus effects are inaccurate to be showed
As influencing the efficiency of detection and the effect of film.In addition, in the detection process, operator needs frequently opening and closing detection door to carry out
When displacement film operation, inefficiency, and operator's large labor intensity, especially steel pipe need to carry out circumferential make film, displacement bottom
The number of piece operation is more frequent.In consideration of it, the labor intensity of operator is reduced it is necessary to the adjustment device of design automation,
Improve the efficiency of X-ray detection weld seam.
Summary of the invention
The purpose of this utility model is to provide a kind of automatic x-ray detection device of pipe end, can be to pipe end
Full-automatic X-ray detection is carried out, detection efficiency is improved.
Used technical solution to solve above-mentioned technical problem:
A kind of automatic x-ray detection device of pipe end including the conveying mechanism for conveying steel pipe and is arranged in steel pipe
First testing agency of one end, first testing agency include the first egative film transport device that can provide egative film, clamping egative film
The first mobile robot and at least one are for generating the first X-ray apparatus of X-ray.
As a further improvement of the above technical scheme, first robot include the first pedestal and can this first
The first manipulator moved on pedestal, first pedestal are disposed with the first rack gear, first manipulator be disposed with this
First driving gear of one rack gear engagement and the first motor for driving the first sliding tooth wheel to rotate.
As a further improvement of the above technical scheme, each first X-ray apparatus includes the second pedestal and can be
The first X-ray production apparatus moved on second pedestal, second pedestal are disposed with the second rack gear, the first X-ray production apparatus arrangement
The second motor for thering is second engaged with second rack gear to drive gear and the second sliding tooth wheel is driven to rotate.
It as a further improvement of the above technical scheme, further include retaining device for positioning steel tube, the retaining device
Including support frame, the cylinder connecting with support frame, by shaft and the hinged pivoted arm of the support frame and it is arranged in the pivoted arm end
Baffle in portion, the cylinder seat and support frame as described above of the cylinder are hinged, and the piston rod of the cylinder and the pivoted arm are hinged.
It as a further improvement of the above technical scheme, further include at least one for rotating the lifting rotation roller of steel pipe
Frame, each lifting rotation roller frame include the 7th pedestal, the elevator being arranged on the 7th pedestal, by the elevator can on
The lifting platform of lower movement and several rotating rollers being arranged on the lifting platform, the lifting platform are disposed with described in drive part
5th motor of rotating roller rotation, is disposed with several guide posts between the 7th pedestal and the lifting platform.
It as a further improvement of the above technical scheme, further include the second testing agency for being arranged in the steel pipe other end, institute
Stating the second testing agency includes the second mobile robot of the second egative film transport device that can provide egative film, clamping egative film and extremely
Few one for generating the second X-ray apparatus of X-ray.
As a further improvement of the above technical scheme, the first egative film transport device and second egative film transport dress
Set include third pedestal, can the supporting table that moved on the third pedestal and the film case being arranged in the supporting table, institute
It states third pedestal and is disposed with third rack gear, the supporting table is disposed with the third driving gear engaged with the third rack gear and drive
Move the third motor of third sliding tooth wheel rotation.
As a further improvement of the above technical scheme, the conveying mechanism includes multiple conveying roller frames, the conveying roller
Frame includes the 4th pedestal and the conveying roller that is arranged on the 4th pedestal, and the 4th pedestal is equipped with the driving conveying roller
4th motor of rotation.
As a further improvement of the above technical scheme, the two neighboring conveying roller of coaxial line rotation shares one the
Four motors, shared the 4th motor are connected with the corresponding conveying roller respectively by shaft coupling.
As a further improvement of the above technical scheme, second robot include the 5th pedestal and be fixed on this
The second manipulator on five pedestals, each second X-ray apparatus include the 6th pedestal and are fixed on the 6th pedestal
The second X-ray production apparatus.
The beneficial effects of the utility model are: the utility model has the first detection machine of the first robot by design
Structure realizes at pipe end and picks and places egative film automation of motions, thus eliminate it is artificial place the time required for egative film and
Manpower.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing to be used is briefly described.Obviously, described attached drawing is a part of the embodiment of the utility model, rather than complete
Portion's embodiment, those skilled in the art without creative efforts, can also be obtained according to these attached drawings it
His design scheme and attached drawing.
Fig. 1 is the front view of the utility model;
Fig. 2 is the top view of the utility model;
Fig. 3 is the structural schematic diagram of the first egative film transport device and the second egative film transport device in the utility model;
Fig. 4 is the structural schematic diagram of the first robot in the utility model;
Fig. 5 is the structural schematic diagram of the second robot in the utility model;
Fig. 6 is the top view of the first X-ray apparatus in the utility model;
Fig. 7 is the front view of the first X-ray apparatus in the utility model;
Fig. 8 is the front view of the second X-ray apparatus in the utility model;
Fig. 9 is the front view of retaining device in the utility model;
Figure 10 is the top view of retaining device in the utility model;
Figure 11 is the structural schematic diagram of conveying roller frame in the utility model;
Figure 12 is the structural schematic diagram of lifting rotation roller frame in the utility model.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to the design of the utility model, specific structure and generation
It clearly and completely describes, to be completely understood by the purpose of this utility model, feature and effect.Obviously, described embodiment
It is a part of the embodiment of the utility model, rather than whole embodiments, it is based on the embodiments of the present invention, the skill of this field
Art personnel other embodiments obtained without creative efforts belong to the model of the utility model protection
It encloses.In addition, all connection/connection relationships being previously mentioned in text, not singly refer to that component directly connects, and referring to can be according to specific reality
Situation is applied, by adding or reducing couple auxiliary, Lai Zucheng more preferably coupling structure.
Referring to Figures 1 and 2, the automatic x-ray detection device of a kind of pipe end, including the conveying mechanism for conveying steel pipe
With the first testing agency for being arranged in steel pipe one end, the first testing agency include the first egative film transport device 1 that can provide egative film,
The first mobile robot 7 of clamping egative film and two are for generating the first X-ray apparatus 8 of X-ray.It further include being arranged in steel
Second testing agency of the pipe other end, the second testing agency include the second egative film transport device 4 that can provide egative film, clamping egative film
The second mobile robot 3 and two are for generating the second X-ray apparatus 6 of X-ray.In conjunction with Fig. 2, the present embodiment can be simultaneously
Pipe end x-ray inspection is carried out to two steel pipes, in the first testing agency, every first X-ray apparatus 8 can be moved to pipe end
Egative film then is prevented terminating at inner wall of steel tube end by place, the first robot 7.And the principle of the second testing agency and the first testing agency
It is identical, the difference is that the second robot 3 and two the second X-ray apparatus 6 can not be moved along steel pipe axis direction.I.e. each steel
Pipe one end need to be put according to setting position, carry out X-ray detection to each pipe end using the second testing agency, and first detects
Mechanism can carry out X-ray detection to each steel pipe other end according to the steel pipe of different length.
Further, referring to Fig. 3, the first egative film transport device 1 and the second egative film transport device 4 include third pedestal
41, the supporting table 42 that can be moved on third pedestal 41 and the film case 46 being arranged in supporting table, third pedestal 41 are arranged
There is third rack gear 43, supporting table 42 is disposed with the third driving gear 44 engaged with third rack gear 43 and driving third sliding tooth
The third motor 45 of 44 rotation of wheel.
Further, referring to Fig. 4, the first robot 7 includes the first pedestal 71 and can move on the first pedestal 71
First manipulator 72, the first pedestal 71 be disposed with the first rack gear 73, and the first manipulator 72 is disposed with to be engaged with the first rack gear 73
The first motor 75 that first driving gear 74 and driving the first driving gear 74 rotate.Referring to Fig. 5, the second robot 3 includes
5th pedestal 31 and the second manipulator 32 being fixed on the 5th pedestal 31.First manipulator 72 and the second manipulator 32 are optional
Select six axis robot.
Further, referring to figure 6 and figure 7, each first X-ray apparatus 8 includes the second pedestal 81 and can be in the second pedestal
The first X-ray production apparatus 85 moved on 81, the second pedestal 81 are disposed with the second rack gear 82, and the first X-ray production apparatus 85 is disposed with and second
The second motor 84 that the second driving gear 83 and driving the second driving gear 83 that rack gear 82 engages rotate.Referring to Fig. 8, each the
Two X-ray apparatus 6 are including the 6th pedestal 61 and the second X-ray production apparatus 62 being fixed on the 6th pedestal 61.
It further, further include the retaining device 2 for positioning steel tube referring to Fig. 9 and Figure 10, retaining device 2 includes branch
Support 21, the cylinder 24 connecting with support frame by shaft 23 and the hinged pivoted arm 22 of support frame 21 and are arranged in pivoted arm 22
Baffle 25 on end, the cylinder seat and support frame 21 of cylinder 24 are hinged, and the piston rod and pivoted arm 22 of cylinder 24 are hinged.
Further, referring to Fig.1 1, conveying mechanism includes multiple conveying roller frames 11, and conveying roller frame 11 includes the 4th pedestal
111 and the conveying roller 114 that is arranged on the 4th pedestal 111, the 4th pedestal 111 be equipped with that driving conveying roller 114 rotates the
Four motors 112.Further, the two neighboring conveying roller 114 of coaxial line rotation shares the 4th motor 112, shared
4th motor 112 is connected with corresponding conveying roller 114 respectively by shaft coupling 113, and part conveying roller frame 11 is limited due to position
Connecting shaft mode common motor can not be used.In combination with Fig. 9 and Figure 10, the support frame 21 of retaining device 2 is mountable to be located at steel
On the conveying roller frame 11 of tube end position.
Further, referring to Fig.1 2, it further include at least one for rotating the lifting rotation roller frame 9 of steel pipe, each lifting rotation
Transfer roller frame 9 includes the 7th pedestal 91, the elevator 94 being arranged on the 7th pedestal 91, by the liter moving up and down of elevator 94
Drop platform 92 and several rotating rollers 95 being arranged on lifting platform 92, lifting platform 92 are disposed with the rotation of drive part rotating roller 95
The 5th motor 96, several guide posts 93 are disposed between the 7th pedestal 91 and lifting platform 92.
It is using the process of the utility model:
S1, the pivoted arm of flap shutter device 2, baffle 25 thereon are used for positioning steel tube end position.
S2 makes steel pipe one end end be resisted against baffle 25 by conveying mechanism conveying steel pipe.
S3 rises steel pipe by lifting rotation roller frame 9 and rotates, makes weld seam to be detected downward.
It is attached that film case 46 is moved to steel pipe both ends respectively by S4, the first egative film transport device 1 and the second egative film transport device 4
Closely, the egative film of the second egative film transport device 4 is placed the inner wall of oriented pipe end, the first manipulator by the second manipulator 32
72 place the egative film of the first egative film transport device 1 inner wall with another pipe end of steel pipe, and the first manipulator 72 can be along steel pipe axis
Direction is mobile, has met the X-ray detection needs to the steel pipe of different length.
After S5, the first manipulator 72 and the second manipulator 32 are placed respectively after egative film, operation resets to original state, and
Afterwards, each second X-ray production apparatus 62 is placed in below the oriented pipe end of steel pipe, and each first X-ray production apparatus 85 is then moved to just another
Below the pipe end of one end, it is then turned on each first X-ray production apparatus 85 and each second X-ray production apparatus 62.
S6 takes out the egative film exposed by the first manipulator 72 and the second manipulator 32.
S7, the pivoted arm of flap shutter device 2, baffle 25 thereon are no longer abut against pipe end, pass through lifting rotation roller frame 9
Steel pipe is reduced, and steel pipe is transported by conveying mechanism.
Wherein, the retaining device 2 in Fig. 9, baffle 25 indicated by the solid line are in the state signal of positioning steel tube pipe end, and double
Chain-dotted line indicates that baffle 25 does not limit the state signal of steel pipe axial movement.
To guarantee that X-ray does not generate radiation to operator, detection shield door 10 should be all installed in the inlet and outlet in film making room.
The embodiments of the present invention is explained in detail above in conjunction with attached drawing, but the utility model is not limited to
State embodiment, within the scope of knowledge possessed by those of ordinary skill in the art, can also do not depart from it is practical
Various changes can be made under the premise of novel objective.
Claims (10)
1. a kind of automatic x-ray detection device of pipe end, it is characterised in that: including the conveying mechanism and cloth for conveying steel pipe
The first testing agency in steel pipe one end is set, first testing agency includes the first egative film transport device that can provide egative film
(1), mobile the first robot (7) of clamping egative film and at least one are for generating the first X-ray apparatus (8) of X-ray.
2. the automatic x-ray detection device of pipe end according to claim 1, it is characterised in that: first robot
(7) the first manipulator (72) that includes the first pedestal (71) and can be moved on first pedestal (71), first pedestal
(71) it is disposed with the first rack gear (73), first manipulator (72) is disposed with the first driving engaged with first rack gear (73)
Gear (74) and the first motor (75) for driving the first driving gear (74) rotation.
3. the automatic x-ray detection device of pipe end according to claim 1, it is characterised in that: each first X-ray
Device (8) includes the second pedestal (81) and the first X-ray production apparatus (85) that can move on second pedestal (81), and described second
Pedestal (81) is disposed with the second rack gear (82), and first X-ray production apparatus (85) is disposed with engaged with second rack gear (82)
Two drivings gear (83) and the second motor (84) for driving the second driving gear (83) rotation.
4. the automatic x-ray detection device of pipe end according to claim 1, it is characterised in that: further include for positioning
The retaining device (2) of steel pipe, which includes support frame (21), the cylinder (24) that is connect with the support frame, by turning
Axis (23) and the hinged pivoted arm (22) of the support frame (21) and the baffle (25) being arranged on pivoted arm (22) end, the gas
Hingedly, the piston rod of the cylinder (24) and the pivoted arm (22) are hinged for the cylinder seat of cylinder (24) and support frame as described above (21).
5. the automatic x-ray detection device of pipe end according to claim 1, it is characterised in that: further include at least one
For rotating the lifting rotation roller frame (9) of steel pipe, each lifting rotation roller frame (9) includes the 7th pedestal (91), is arranged in this
Elevator (94) on 7th pedestal (91) by elevator (94) lifting platform moving up and down (92) and is arranged in this
Several rotating rollers (95) on lifting platform (92), the lifting platform (92) are disposed with rotating roller described in drive part (95) rotation
The 5th motor (96), several guide posts (93) are disposed between the 7th pedestal (91) and the lifting platform (92).
6. the automatic x-ray detection device of pipe end according to any one of claims 1 to 5, it is characterised in that: further include
It is arranged in the second testing agency of the steel pipe other end, second testing agency includes the second egative film transport dress that can provide egative film
Mobile the second robot (3) of (4), clamping egative film and at least one are set for generating the second X-ray apparatus (6) of X-ray.
7. the automatic x-ray detection device of pipe end according to claim 6, it is characterised in that: the first egative film fortune
Defeated device (1) and the second egative film transport device (4) include third pedestal (41), can move on the third pedestal (41)
Supporting table (42) and the film case (46) that is arranged in the supporting table, the third pedestal (41) be disposed with third rack gear
(43), the supporting table (42) is disposed with third driving gear (44) engaged with the third rack gear (43) and drives the third
Drive the third motor (45) of gear (44) rotation.
8. the automatic x-ray detection device of pipe end according to claim 6, it is characterised in that: the conveying mechanism packet
It includes multiple conveying roller frames (11), the conveying roller frame (11) is including the 4th pedestal (111) and is arranged in the 4th pedestal (111)
On conveying roller (114), the 4th pedestal (111) is equipped with the 4th motor for driving the conveying roller (114) rotation
(112)。
9. the automatic x-ray detection device of pipe end according to claim 8, it is characterised in that: the phase of coaxial line rotation
Adjacent two conveying rollers (114) share the 4th motor (112), and shared the 4th motor (112) passes through shaft coupling
(113) it is connected respectively with the corresponding conveying roller (114).
10. the automatic x-ray detection device of pipe end according to claim 6, it is characterised in that: second robot
(3) the second manipulator (32) for including the 5th pedestal (31) and being fixed on the 5th pedestal (31), each second X-ray
Device (6) is including the 6th pedestal (61) and the second X-ray production apparatus (62) being fixed on the 6th pedestal (61).
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CN201821421037.1U CN208902627U (en) | 2018-08-30 | 2018-08-30 | A kind of automatic x-ray detection device of pipe end |
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CN201821421037.1U CN208902627U (en) | 2018-08-30 | 2018-08-30 | A kind of automatic x-ray detection device of pipe end |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114113160A (en) * | 2021-11-29 | 2022-03-01 | 夏海涛 | Hydraulic push rod linkage X-ray detection method |
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2018
- 2018-08-30 CN CN201821421037.1U patent/CN208902627U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114113160A (en) * | 2021-11-29 | 2022-03-01 | 夏海涛 | Hydraulic push rod linkage X-ray detection method |
CN114113160B (en) * | 2021-11-29 | 2023-09-15 | 夏海涛 | Hydraulic push rod linkage X-ray detection method |
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