CN208837058U - A kind of band brush and roller combined type STEVIA REBAUDIANA disleave device - Google Patents
A kind of band brush and roller combined type STEVIA REBAUDIANA disleave device Download PDFInfo
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- CN208837058U CN208837058U CN201820160152.1U CN201820160152U CN208837058U CN 208837058 U CN208837058 U CN 208837058U CN 201820160152 U CN201820160152 U CN 201820160152U CN 208837058 U CN208837058 U CN 208837058U
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- upper layer
- disleave
- band brush
- roller
- brush
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Abstract
The utility model discloses a kind of band brushes and roller combined type STEVIA REBAUDIANA disleave device, including transmission rack, upper layer disleave band brush device, conveying belt of lower floor brush device, comb leaf roller, feeding guide-plate, discharging device and actuating unit, the inside for transmitting rack is equipped with conveying belt of lower floor brush device, the transmission entrance of conveying belt of lower floor brush device is equipped with feeding guide-plate, the transmission exit of conveying belt of lower floor brush device is equipped with discharging device, and the top of conveying belt of lower floor brush device is equipped with comb leaf roller and upper layer disleave band brush device；Relative on feedstock direction, comb leaf roller is set to charging front end, and upper layer disleave is set to the rear of comb leaf roller with brush device.The utility model disleave speed is fast, structure is simple, operation is convenient, maintenance cost is low, it is moved with brush device to discharge port direction by upper layer disleave and the speed for being faster than conveying belt of lower floor brush device will be under STEVIA REBAUDIANA blade brush, mitigate peasant's labor intensity significantly, improves production efficiency.
Description
Technical field
The utility model belongs to technical field of agricultural product process, and in particular to a kind of band brush and roller combined type STEVIA REBAUDIANA are de-
Leaf device.
Background technique
STEVIA REBAUDIANA is also referred to as Herba Hedyotis cantonensis, originates in the countries such as Paraguay and Brazil.Chinese Anhui, good fortune since 1977
Build, there is introducing and planting on the ground such as Jiangxi, currently, China has become the maximum STEVIA REBAUDIANA production in the whole world and exported country, occupy the whole world
80% or more of STEVIA REBAUDIANA market.Only for sweetener one, in terms of domestic market, China will consume nearly 9000 tons every year
Artificial sweetener, if with rebaudioside replace 30% artificial sweetener, domestic market needs more than 3000 tons of sweetleaves every year
Chrysanthemum glucoside, it is seen that STEVIA REBAUDIANA critical role occupied by China's food service industry.
Currently, the peasant household of China's plantation STEVIA REBAUDIANA generallys use traditional artificial disleave mode and traditional disleaving machine to sweetleaf
Chrysanthemum carries out disleave processing, and traditional artificial disleave mode is to catch the top of STEVIA REBAUDIANA stalk, and blade strip gets off from top to bottom,
Although such disleave mode is not easy to break blade into pieces, but disleave speed is slow, and human cost is high, under efficiency, directly affects peasant household
Income from sales.Although in addition traditional disleaving machine, the deficiency of the traditional artificial disleave mode made up to a certain extent,
The stevioside leaf tablet quality taken off is unsatisfactory, and since STEVIA REBAUDIANA is higher containing pol, water content, so that traditional disleave
The inside of machine is stained with the juice of STEVIA REBAUDIANA, increases the maintenance cost of machine, equally directly affects the income from sales of peasant household.
Summary of the invention
That in order to make up for the defects of the prior art, the utility model provides a kind of disleave speed is fast, structure is simple, operation just
STEVIA REBAUDIANA disleave device prompt, maintenance cost is low, can not only deviate from the good STEVIA REBAUDIANA blade of the considerable quality of quality, and can be significantly
Mitigation peasant labor intensity, improve production efficiency.
In order to solve the above technical problems, the utility model is achieved by the following technical solution:
A kind of band brush and roller combined type STEVIA REBAUDIANA disleave device, including transmission rack, upper layer disleave band brush device, lower layer
Conveyer belt brush device, comb leaf roller, feeding guide-plate, discharging device and actuating unit,
The inside for transmitting rack is equipped with conveying belt of lower floor brush device, and the transmission entrance of conveying belt of lower floor brush device is equipped with charging
Guide plate, the transmission exit of conveying belt of lower floor brush device are equipped with discharging device, and the top of conveying belt of lower floor brush device is equipped with comb leaf
Roller and upper layer disleave band brush device；
Relative on feedstock direction, comb leaf roller is set to charging front end, and upper layer disleave is set to comb leaf roller with brush device
Rear,
The upper layer disleave includes the upper layer transmission shaft and upper band brush of four trapezoidal distributions with brush device, wherein one is
Upper layer initiative roll shaft, in addition three are upper layer driven roll shaft, and upper band brush bypasses upper layer initiative roll shaft and each upper layer driven roll shaft, by
Upper layer initiative roll shaft drives operating；
The conveying belt of lower floor brush device includes lower layer's initiative roll shaft, lower layer's driven roll shaft and lower band brush,
Lower band brush is driven by lower layer's initiative roll shaft around lower layer's initiative roll shaft and driven roll shaft and is operated；
It is described comb leaf roller and lower band brush between formed STEVIA REBAUDIANA blade preliminary disleave station and to STEVIA REBAUDIANA stalk into
Row combing；The transmission speed of upper band brush is greater than the transmission speed of lower band brush, and STEVIA REBAUDIANA blade is formed between upper band brush and lower band brush
Disleave station.
Preferably, the transmission rack includes four support columns, two upper layer crossbeams, Liang Gen lower layer crossbeam, two rollers
Mounting rail and two intermediate vertical beams,
The initiative roll shaft and driven roll shaft pass through the top that bearing block is mounted on Liang Gen lower layer crossbeam opposite ends respectively,
Two upper layer driven roll shafts pass through the top that bearing block is mounted on two upper layer crossbeams respectively, upper layer initiative roll shaft and
An other upper layer driven roll shaft is mounted on the lower part of two upper layer crossbeams,
The roller bearing at comb leaf roller both ends is mounted on two roller mounting rails by bearing block.
Preferably, the upper band brush and the lower spacing between brush face are 1 ~ 4mm.
Preferably, the upper band paints helically formula and is evenly equipped with nylon yarn cluster, the spacing between each nylon yarn cluster be 1 ~
2cm, the length of nylon yarn cluster are 25-35mm.
Preferably, the lower band, which paints, is evenly equipped with lawn-type plastics spike-tooth, and the spacing between plastics spike-tooth is 2~3cm.
Preferably, the comb leaf roller is evenly equipped with comb leaf rake tooth around stack shell periphery side by side, each to comb between leaf rake tooth
Spacing be 5 ~ 8cm, the spacing between each row's comb leaf rake tooth is 4 ~ 6cm.
Preferably, the triangle knot that the comb leaf rake tooth is seamlessly transitted in the smooth transition of two sides evagination, bottom edge indent
Structure, each hem width of the comb leaf rake tooth are 5mm, are equipped with screw hole among bottom edge.
Preferably, the discharging device includes discharging guide plate and material leakage guide plate, and discharging guide plate and material leakage guide plate are in " entering " word
Shape structure, the intermediate two sides for the guide plate that discharges are respectively equipped with mounting plate, and mounting plate is equipped with mounting hole, and discharging guide plate passes through mounting plate
It is mounted on the inner beam frame of transmission rack, the transmission of the plate face for the guide plate that discharges and lower band brush is exported to be obliquely installed in 45° angle.
Preferably, discharging between guide plate and the transmission outlet of lower band brush has certain material leakage gap, which is
5-10mm。
Preferably, the actuating unit includes upper layer driving motor and lower layer's driving motor, upper layer driving motor
Output end is connect with upper layer disleave with the upper layer initiative roll shaft of brush device through chain wheel I；The output end of lower layer's driving motor is through sprocket wheel
II connect with lower layer's initiative roll shaft of conveying belt of lower floor brush device.
Compared with prior art, the beneficial effect of technical solutions of the utility model is:
The utility model disleave speed is fast, structure is simple, operation is convenient, maintenance cost is low, and lower band brush is moulded using lawn-type
Transport STEVIA REBAUDIANA in material nail teeth directional discharge port direction；Partial blade is taken off by comb leaf roller and STEVIA REBAUDIANA stalk is combed；
It is moved with brush device to discharge port direction by upper layer disleave and is faster than the speed of conveying belt of lower floor brush device for STEVIA REBAUDIANA blade
Under brush, mitigates peasant's labor intensity significantly, improve production efficiency.
Detailed description of the invention
Fig. 1 is the preferable structural schematic diagram of the utility model embodiment 1；
Fig. 2 is the structural schematic diagram at the preferably another visual angle of the utility model embodiment 1；
Fig. 3 is the 1 upper layer disleave band preferable structural schematic diagram of brush device of the utility model embodiment；
Fig. 4 is the 1 preferable structural schematic diagram of conveying belt of lower floor brush device of the utility model embodiment；
Fig. 5 is that the utility model embodiment 1 combs the preferable structural schematic diagram of leaf roller；
Fig. 6 is that the utility model embodiment 1 combs the preferable structural schematic diagram of leaf rake tooth；
Fig. 7 is the discharging preferable structural schematic diagram of guide plate of the utility model embodiment 1；
Fig. 8 is the structural schematic diagram that the utility model embodiment 1 transmits rack；
In figure, upper layer disleave band brush device 1, comb leaf roller 2, transmission rack 3, conveying belt of lower floor brush device 4, chain wheel I 5,
Bearing block 6, discharging device 7, chain wheel II 8, feeding guide-plate 9, upper layer driven roll shaft 1-1, upper layer initiative roll shaft 1-2, upper band brush 1-
3, nylon yarn cluster 1-4 comb leaf rake tooth 2-1, screw hole 2-2, bottom edge 2-3, lower layer driven roll shaft 4-1, plastics spike-tooth 4-2, lower band
4-3, lower layer initiative roll shaft 4-4 are brushed, discharge guide plate 7-1, mounting hole 7-2, material leakage guide plate 7-3, support column 3-1, upper layer crossbeam 3-
2, lower layer's crossbeam 3-3, roller mounting rail 3-4, intermediate vertical beam 3-5.
Specific embodiment
The technical solution of the utility model is described further with reference to the accompanying drawings and detailed description.
Embodiment: referring to Fig.1 --- shown in Fig. 8, a kind of band brush and roller combined type STEVIA REBAUDIANA disleave device, including upper layer
Disleave band brush device 1, conveying belt of lower floor brush device 4, comb leaf roller 2, transmission rack 3, feeding guide-plate 9, discharging device 7 and power
Transmission device etc., wherein upper layer disleave is transmitted in rack 3 with vertical being fixed on of brush device 1 and conveying belt of lower floor brush device 4,
Relative on feedstock direction, comb leaf roller 2 is set to charging front end, and upper layer disleave is set to the rear of comb leaf roller 2 with brush device 1；
Feeding guide-plate 9, discharging device 7, which are respectively articulated with, is mounted on transmission 3 both ends of rack；Comb leaf roller 2 is located at 9 rear of feeding guide-plate, and
Right above conveying belt of lower floor brush device 4.
Upper layer transmission shaft and upper band brush 1-3 of the upper layer disleave with brush device 1 including four trapezoidal distributions, wherein one
Root is upper layer initiative roll shaft 1-2, and in addition three are upper layer driven roll shaft 1-1, upper band brush 1-3 around upper layer initiative roll shaft 1-2 and
Each upper layer driven roll shaft 1-1 is driven by upper layer initiative roll shaft 1-2 and is operated；
The conveying belt of lower floor brush device 4 include a lower layer initiative roll shaft 4-4, a lower layer driven roll shaft 4-1 and
Lower band brush 4-3, lower band brush 4-3 are driven by lower layer initiative roll shaft 4-4 around lower layer's initiative roll shaft 4-4 and driven roll shaft 4-1 and are operated.
The preliminary disleave station of STEVIA REBAUDIANA blade is formed between the comb leaf roller 2 and lower band brush 4-3 and to STEVIA REBAUDIANA stem
Stalk is combed；The transmission speed of upper band brush 1-3 is greater than the transmission speed of lower band brush 4-3, upper band brush 1-3 and lower band brush 4-3 it
Between formed STEVIA REBAUDIANA blade disleave station.
Preferably, the transmission rack 3 includes four support columns, 31, two upper layer crossbeams 32, Liang Gen lower layer crossbeam 33, two
Root roller mounting rail 34 and two intermediate vertical beams 35,
The initiative roll shaft 4-4 and driven roll shaft 4-1 passes through bearing block 6 respectively and is mounted on Liang Gen lower layer crossbeam 33 corresponding two
The top at end,
Two upper layer driven roll shaft 1-1 pass through the top that bearing block 6 is mounted on two upper layer crossbeams 32 respectively, and upper layer is actively
Roll shaft 1-2 and other upper layer driven roll shaft 1-1 is mounted on the lower part of two upper layer crossbeams 32,
The roller bearing at comb 2 both ends of leaf roller is mounted on two roller mounting rails 34 by bearing block 6.
Helically formula is evenly equipped with nylon yarn cluster 1-4 to the upper band brush 1-3, the spacing between each nylon yarn cluster 1-4 be 1 ~
The length of 2cm, nylon yarn cluster 1-4 are 25-35mm.When currying to STEVIA REBAUDIANA, guarantee that each place can be brushed to；Institute
It states lower band brush 4-3 and is evenly equipped with lawn-type plastics spike-tooth 4-2, the spacing between plastics spike-tooth 4-2 is 2~3cm, for the sweetleaf of transport
Chrysanthemum, which provides frictional force, keeps its difficult to slide；Meanwhile the speed by upper layer disleave with brush device 1 Yu conveying belt of lower floor brush device 4
Difference, which curries effect to STEVIA REBAUDIANA generation, allows leaf to fall off.
Upper band brush 1-3, the lower band brush 4-3 spatially right angle setting, the spacing between zone face is 1 ~ 4mm, to protect
STEVIA REBAUDIANA is held not to be overlapped and can be normal through reaching best defoliation effect.
It is equipped with comb leaf roller 2 at the feed inlet, is mounted in transmission rack 3 by bearing block 6；The comb leaf roller 2
It is evenly equipped with comb leaf rake tooth 2-1 side by side around stack shell periphery, the spacing between each comb leaf rake tooth 2-1 is 5 ~ 8cm, every row's comb
Spacing between leaf rake tooth 2-1 is 4 ~ 6cm, and effect is to allow stalk to take off partial blade to comb with to stalk.
The triangle knot that the comb leaf rake tooth 2-1 is seamlessly transitted in the smooth transition of two sides evagination, bottom edge 2-3 indent
Structure makes it preferably by STEVIA REBAUDIANA tidy, and each hem width of the comb leaf rake tooth 2-1 is 5mm, is set among the 2-3 of bottom edge
There is screw hole 2-2, is fixed by screws in the surface of comb leaf roller.
The discharging device 7 includes discharging guide plate 7-1 and material leakage guide plate 7-3, and discharging guide plate 7-1 and material leakage guide plate 7-3 is in
" entering " character form structure, the intermediate two sides of discharging guide plate 7-1 are respectively equipped with mounting plate, and mounting plate is equipped with mounting hole 7-2, and discharging is led
Plate 7-1 is mounted on the inner beam frame of transmission rack 3 by mounting plate, and the plate face of guide plate 7-1 that discharges and the transmission of lower band brush 4-3 go out
Mouth is obliquely installed in 45° angle, and when STEVIA REBAUDIANA reaches discharge outlet, discharging device 7 ensure that the suitable of the blade and stalk to fall off
Benefit is fallen into corresponding charging box.Preferably, the transmitting between outlet for guide plate 7-1 and lower band brush 4-3 that discharge has centainly
Material leakage gap, the material leakage gap are 5-10mm.
The actuating unit includes upper layer driving motor and lower layer's driving motor, the output end warp of upper layer driving motor
Chain wheel I 5 is connect with upper layer disleave with the upper layer initiative roll shaft 1-2 of brush device 1；The output end of lower layer's driving motor is through chain wheel II 8
It is connect with the lower layer initiative roll shaft 4-4 of conveying belt of lower floor brush device 4.
The specific work process of the utility model is as follows:
STEVIA REBAUDIANA after drying enters the disleave device of the utility model through main belt, slides from feeding guide-plate 9 under
Band brush 4-3, carries out preliminary disleave by the gap between comb leaf roller 2 and lower band brush 4-3 and combs to STEVIA REBAUDIANA stalk,
Second of disleave is carried out subsequently into the gap between upper band brush 1-3 and lower band brush 4-3, by adjusting two speed with brush, is made
The transmission speed of upper band brush 1-3 is greater than the transmission speed of lower band brush 4-3, curries effect to STEVIA REBAUDIANA generation using speed difference and allows leaf
It is separated with stalk, the leaf after separation and stalk slide by discharging device 7, big blade and stalk from discharging guide plate 7-1 after entering
Continuous stalk separator, broken blade are led under the material leakage slit source between discharging guide plate 7-1 and lower band brush 4-3 by material leakage
Plate 7-3 slides into leaf collecting box.
Above to implement utilization to illustrate the technical solution of the utility model rather than limit, those skilled in the art should manage
Solution, within the spirit and principle of the utility model, any modification for being made to the technical solution of the utility model is equally replaced
It changes or improves, be all contained in the protection scope of the utility model.
Claims (10)
1. a kind of band brush and roller combined type STEVIA REBAUDIANA disleave device, which is characterized in that including transmitting rack (3), upper layer disleave
Band brush device (1), conveying belt of lower floor brush device (4), comb leaf roller (2), feeding guide-plate (9), discharging device (7) and power transmission
Device,
The inside for transmitting rack (3) is equipped with conveying belt of lower floor brush device (4), and the transmission entrance of conveying belt of lower floor brush device (4) is set
Have feeding guide-plate (9), the transmission exit of conveying belt of lower floor brush device (4) is equipped with discharging device (7), conveying belt of lower floor brush device
(4) top is equipped with comb leaf roller (2) and upper layer disleave band brush device (1)；
Relative on feedstock direction, comb leaf roller (2) is set to charging front end, and upper layer disleave band brush device (1) is set to comb leaf roller
(2) rear,
The upper layer disleave includes the upper layer transmission shaft and upper band brush (1-3) of four trapezoidal distributions with brush device (1), wherein one
Root is upper layer initiative roll shaft (1-2), and in addition three are upper layer driven roll shaft (1-1), and upper band brush (1-3) bypasses upper layer initiative roll shaft
(1-2) and each upper layer driven roll shaft (1-1) is driven by upper layer initiative roll shaft (1-2) and is operated；
The conveying belt of lower floor brush device (4) includes lower layer's initiative roll shaft (4-4), lower layer's driven roll shaft (4-1)
With lower band brush (4-3), lower band brush (4-3) is around lower layer's initiative roll shaft (4-4) and driven roll shaft (4-1) by lower layer's initiative roll shaft
(4-4) drives operating；
The preliminary disleave station of STEVIA REBAUDIANA blade is formed between comb leaf roller (2) and lower band brush (4-3) and to STEVIA REBAUDIANA stem
Stalk is combed；The transmission speed of upper band brush (1-3) is greater than the transmission speed of lower band brush (4-3), upper band brush (1-3) and lower band brush
The disleave station of STEVIA REBAUDIANA blade is formed between (4-3).
2. a kind of band brush according to claim 1 and roller combined type STEVIA REBAUDIANA disleave device, which is characterized in that the biography
Defeated rack (3) includes four support columns (31), two upper layer crossbeams (32), Liang Gen lower layer crossbeam (33), two roller mounting rails
(34) and two intermediate vertical beams (35),
It is right that the initiative roll shaft (4-4) and driven roll shaft (4-1) are mounted on Liang Gen lower layer crossbeam (33) by bearing block (6) respectively
The top at both ends is answered,
Two upper layer driven roll shafts (1-1) are mounted on the top of two upper layer crossbeams (32), upper layer master by bearing block (6) respectively
Action roller shaft (1-2) and an other upper layer driven roll shaft (1-1) are mounted on the lower part of two upper layer crossbeams (32),
The roller bearing at comb leaf roller (2) both ends is mounted on two roller mounting rails (34) by bearing block (6).
3. a kind of band brush according to claim 1 and roller combined type STEVIA REBAUDIANA disleave device, which is characterized in that on described
It is 1 ~ 4mm with the spacing between brush (1-3) and lower band brush (4-3) zone face.
4. a kind of band brush according to claim 1 and roller combined type STEVIA REBAUDIANA disleave device, which is characterized in that described
Helically formula is evenly equipped with nylon yarn cluster (1-4) on upper band brush (1-3), and the spacing between each nylon yarn cluster (1-4) is 1 ~ 2cm, Buddhist nun
The length of nylon yarn cluster (1-4) is 25-35mm.
5. a kind of band brush according to claim 1 and roller combined type STEVIA REBAUDIANA disleave device, which is characterized in that under described
It is evenly equipped with lawn-type plastics spike-tooth (4-2) on band brush (4-3), the spacing between plastics spike-tooth (4-2) is 2~3cm.
6. a kind of band brush according to claim 1 and roller combined type STEVIA REBAUDIANA disleave device, which is characterized in that the comb
Leaf roller (2) is evenly equipped with comb leaf rake tooth (2-1) around stack shell periphery side by side, and each spacing combed between leaf rake tooth (2-1) is 5
~ 8cm, it is 4 ~ 6cm that each row, which combs the spacing between leaf rake tooth (2-1),.
7. a kind of band brush according to claim 6 and roller combined type STEVIA REBAUDIANA disleave device, which is characterized in that the comb
Triangular structure of the leaf rake tooth (2-1) in the smooth transition of two sides evagination, the smooth transition of bottom edge (2-3) indent, the comb leaf
Each hem width of rake tooth (2-1) is 5mm, is equipped with screw hole (2-2) among bottom edge (2-3).
8. a kind of band brush according to claim 1 and roller combined type STEVIA REBAUDIANA disleave device, which is characterized in that it is described go out
Expect that device (7) include discharging guide plate (7-1) and material leakage guide plate (7-3), discharging guide plate (7-1) and material leakage guide plate (7-3) are in " entering "
Character form structure, the intermediate two sides of discharging guide plate (7-1) are respectively equipped with mounting plate, and mounting plate is equipped with mounting hole (7-2), and discharging is led
Plate (7-1) is mounted on the inner beam frame of transmission rack (3) by mounting plate, the plate face of discharging guide plate (7-1) and lower band brush (4-3)
Transmission outlet be obliquely installed in 45° angle.
9. a kind of band brush according to claim 8 and roller combined type STEVIA REBAUDIANA disleave device, which is characterized in that discharging is led
There is certain material leakage gap, which is 5-10mm between the transmission outlet of plate (7-1) and lower band brush (4-3).
10. a kind of band brush according to claim 1 and roller combined type STEVIA REBAUDIANA disleave device, which is characterized in that described
Actuating unit includes upper layer driving motor and lower layer's driving motor, the output end of upper layer driving motor through chain wheel I (5) with it is upper
Upper layer initiative roll shaft (1-2) connection of the layer disleave with brush device (1)；The output end of lower layer's driving motor is through chain wheel II (8) under
Lower layer's initiative roll shaft (4-4) connection of layer conveyer belt brush device (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820160152.1U CN208837058U (en) | 2018-01-31 | 2018-01-31 | A kind of band brush and roller combined type STEVIA REBAUDIANA disleave device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820160152.1U CN208837058U (en) | 2018-01-31 | 2018-01-31 | A kind of band brush and roller combined type STEVIA REBAUDIANA disleave device |
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| Publication Number | Publication Date |
|---|---|
| CN208837058U true CN208837058U (en) | 2019-05-10 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108338379A (en) * | 2018-01-31 | 2018-07-31 | 江西农业大学 | A kind of band brush and roller combined type STEVIA REBAUDIANA disleave device |
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2018
- 2018-01-31 CN CN201820160152.1U patent/CN208837058U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108338379A (en) * | 2018-01-31 | 2018-07-31 | 江西农业大学 | A kind of band brush and roller combined type STEVIA REBAUDIANA disleave device |
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