CN208810598U - It is automatic to examine sorting flatness and thickness equipment - Google Patents
It is automatic to examine sorting flatness and thickness equipment Download PDFInfo
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- CN208810598U CN208810598U CN201821296694.8U CN201821296694U CN208810598U CN 208810598 U CN208810598 U CN 208810598U CN 201821296694 U CN201821296694 U CN 201821296694U CN 208810598 U CN208810598 U CN 208810598U
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Abstract
It is automatic to examine sorting flatness and thickness equipment, including rack, the rack is equipped with workbench, workbench is equipped with the windrow station for placing workpiece, testing agency and sorting mechanism are installed on workbench, the testing agency includes detection station and the laser scanning device that is arranged in above detection station, laser scanning device is connected with detection controller, feeding mechanism is also equipped in rack, the workpiece on windrow station is put into detection station by feeding mechanism, the workpiece that will test on station simultaneously is put into sorting mechanism, the structure can thickness to workpiece and flatness carry out automatic detection processing simultaneously, in conveying and sort process without human intervention, human intervention is completely disengaged, keep the detection whole process of workpiece very smooth, improve the working efficiency of powder metallurgy, farthest release Labour thereby reduces the cost of investment of manufacturing enterprise.
Description
Technical field
The utility model relates to field of powder metallurgy, specifically automatic to examine sorting flatness and thickness equipment.
Background technique
It is detected in powder metallurgy workshop sometimes for the specification to workpiece, and workpiece is generally the cuboid knot of rule
Structure, the Comparison between detecting methods tradition being used at present, usually utilizes the measuring tools such as micrometer to each by quality inspection personnel
The height of product carries out dimensional measurement, and this dimension measurement method detection error is larger, and operation is also comparatively laborious, especially detects
When high-volume workpiece, it is unfavorable for improving the detection efficiency of product, while is also unfavorable for discharging labour and the reduction of testing staff
Its labor intensity.
Therefore in powder metallurgy detecting size mode now, using detection go-no go gauge method (such as patent No.:
Shown in CN201520108566.6, thickness scaling board is contacted with the top surface of standardized product model, and is fixed using location nut
The standard as product thickness detection, tested workpiece can pass through to lower side from the side of go-no go gauge, that is, show well
The product thickness is qualified, but this method, when tested thickness of workpiece is lower than standard, tested workpiece still is able to stop from logical
The side of rule passes through lower side, therefore which detection error is still larger, and tested workpiece passes through artificial one
, by detection, efficiency is very inefficient for each and every one, cannot accomplish the standard needs for requiring error few, in addition, the method for go-no go gauge is only
Whether the thickness that workpiece can be detected complies with standard, and when workpiece needs to detect the flatness of top surface, needs workpiece transfer to separately
On one jig, by illumination whether can the gap across jig and workpiece judge whether the flatness of workpiece meets mark
Standard, which substantially reduce the efficiency of workpiece sensing.
Utility model content
Utility model aims to solve above-mentioned existing problems, provide a kind of automatic inspection simple and reasonable for structure
Test sorting flatness and thickness equipment, effect be can thickness to workpiece and flatness carry out Automatic Conveying simultaneously, examine
It surveys and sorting is handled.
Automatic to examine sorting flatness and thickness equipment, including rack, the rack is equipped with workbench, workbench
It is equipped with the windrow station for placing workpiece, testing agency and sorting mechanism are installed on workbench, the testing agency includes
Detection station and the laser scanning device being arranged in above detection station, laser scanning device are connected with detection controller, machine
It is also equipped with feeding mechanism on frame, the workpiece on windrow station is put by detection station by feeding mechanism, while will test work
Workpiece on position is put into sorting mechanism, the structure can thickness to workpiece and flatness carry out automatic detection processing simultaneously,
It is conveying and is sorting without human intervention, completely disengaging human intervention, kept the detection whole process of workpiece very smooth,
The working efficiency for improving powder metallurgy, farthest releases labour, thereby reduces the cost of investment of manufacturing enterprise.
It when detection, is scanned by surface of the laser scanning device to workpiece, the distance by detecting laser projection contracts
Short length judges whether the thickness of workpiece closes symbol standard, and can be shortened by each position of laser projection to workpiece
Length judge whether the flatness of workpiece meets smooth standard, it is easy to detect quick, greatly improve working efficiency.
The windrow station includes the rickstand for storing workpiece, and the side of rickstand is laterally fixed with pusher driving gas
Cylinder, pusher driving cylinder piston rod on pushing block is installed, between rickstand and detection station be equipped with station to be detected, rickstand
The workpiece of bottom drives cylinder to push on station to be detected by pusher, and structure is simple, can simplify windrow work to greatest extent
Bit architecture, pusher drive air cylinder driven piston rod to move toward rickstand direction, are pushed away the workpiece of rickstand bottommost by pushing block
Out to pushing on station to be detected, piston rod is then shunk, enables workpiece on rickstand by gravity fall to bottommost,
Cylinder next round pusher is driven to pusher.
The sorting mechanism includes the sorting road junction of tilted-putted sorting station and two or more, one end of sorting station
On be fixedly installed with shaft, sorting station is driven by shaft and is rotated, and is connected to each other one by one with sorting road junction.
After detection controller judges whether workpiece closes symbol standard, the workpiece that feeding mechanism will test station is sent to driving point
It selects on station, on data rotation to corresponding sorting road junction of the sorting station according to detection controller, workpiece is sorted.
When sorting requires lower, sorting mechanism only needs to be arranged two sorting road junctions, two sorting road junction difference
For qualified products and substandard product, but when workpiece is finely sorted for thickness and flatness, sorts road junction and be provided with
Four, four sorting road junctions are respectively qualified products, unqualified thickness lattice product, flatness substandard product and thickness peace
The equal substandard product of face degree, the classification carry out different secondary operation for different underproof products convenient for factory, reduce residual
The quantity of substandard products reduces waste, reduces production cost.
The feeding mechanism includes that the fixing seat being mounted on workbench is arranged in, and being equipped in fixing seat can be horizontal sliding
Dynamic crossbeam, the both ends of crossbeam are fixedly installed with feeding mechanical hand and discharging manipulator respectively, and feeding mechanical hand is in work to be detected
It being moved back and forth between position and detection station, discharging manipulator moves back and forth between detection station and sorting station,
Structure is simple, and occupied space is few, enables feeding is synchronous with the process of discharging to carry out, increases detection density, improves detection efficiency,
It avoids the sliding distance increase of feeding mechanism from causing to waste time, and reduces feeding mechanism loss.
The feeding mechanical hand and discharging machinery are equipped with feeding device on hand, and feeding device includes magnet arrangement, sucker
Structure or clamp structure can use different feeding devices according to the weight of workpiece, material and shape, guarantee detection work
The efficiency of work.
Laser scanning device includes being equipped with laser beam emitting head, laser with workbench connecting support arm, the elongated end of support arm
The top of detection station is arranged in emitting head, and structure is simple, on the basis of capable of making detection station, judges the thickness and plane of workpiece
Degree.
Be also equipped with PLC controller in the rack, PLC controller respectively with windrow station, feeding mechanism and sorting
Mechanism connection, is controlled by PLC controller, makes orderly work between windrow station, feeding mechanism and sorting mechanism, mention
The efficiency of high detection work.
The feeding mechanical hand and discharging manipulator are equidistantly slided by crossbeam, keep manipulator to be detected to being placed on
Station or the workpiece of detection station keep accurately feeding and feeding work, avoid feeding mechanical hand and discharging manipulator can be only
Situations such as standing sliding, will appear error after long-term use causes feeding or feeding to fail.
The beneficial effects of the utility model are:
The utility model examines sorting flatness and thickness equipment automatically, which being capable of thickness and flatness to workpiece
Automatic detection processing is carried out simultaneously, is conveying and is sorting without human intervention, completely disengaging human intervention, made workpiece
Detection whole process it is very smooth, improve the working efficiency of powder metallurgy, farthest release labour, and then drop
The cost of investment of Di Liao manufacturing enterprise.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model.
Fig. 2 is the overlooking structure diagram of the utility model.
Fig. 3 to Fig. 5 is the course of work structural schematic diagram of the utility model.
Specific embodiment
The present invention will be further described with reference to the accompanying drawings and examples.
As shown in Figure 1 to Figure 2, automatic that sorting flatness and thickness equipment, including rack 1, the rack 1 is examined to be equipped with
Workbench 2, workbench 2 are equipped with the windrow station 3 for placing workpiece, testing agency 4 and sorting are equipped on workbench 2
Mechanism 5；
The testing agency 4 includes detection station 401 and the laser scanning device that 401 top of detection station is arranged in
402, laser scanning device 402 is connected with detection controller 6, is also equipped with feeding mechanism 7 in rack, will by feeding mechanism 7
Workpiece 8 on windrow station 3 is put into detection station 401, while will test the workpiece 8 on station 401 and being put into sorting mechanism 5, should
Structure can thickness to workpiece 8 and flatness carry out automatic detection processing simultaneously, conveying and sorting without artificial
Operation, has completely disengaged human intervention, has kept the detection whole process of workpiece very smooth, improves the work effect of powder metallurgy
Rate farthest releases labour, thereby reduces the cost of investment of manufacturing enterprise.
When detection, be scanned by surface of the laser scanning device 402 to workpiece 8, by detection laser projection away from
Length from shortening judges whether the thickness of workpiece 8 complies with standard, and can pass through each position of laser projection to workpiece 8
The length shortened judges whether the flatness of workpiece 8 meets smooth standard, easy to detect quick, greatly improves working efficiency.
The windrow station 3 includes the rickstand 301 of storage workpiece 8, and the side of rickstand 301 is laterally fixed with pusher
Cylinder 302 is driven, pushing block 303 is installed on the piston rod of pusher driving cylinder 302, between rickstand 301 and detection station 401
Equipped with station 9 to be detected, the workpiece 8 of 301 bottom of rickstand drives cylinder 302 to push on station 9 to be detected by pusher, ties
Structure is simple, can simplify 3 structure of windrow station to greatest extent, and pusher drives cylinder 302 to drive piston rod toward 301 direction of rickstand
The workpiece 8 of 301 bottommost of rickstand is released to pushing on station to be detected by pushing block 303, then shrinks piston by movement
Bar enables the workpiece 8 on rickstand 301 by gravity fall to bottommost, drives 302 next round pusher of cylinder to pusher.
The sorting mechanism 5 includes the sorting road junction 502 of tilted-putted sorting station 501 and two or more, grder man
Be fixedly installed with shaft 503 on one end of position 501, sorting station 501 by the driving rotation of shaft 503, and with sorting road junction 502
It is connected to each other one by one.
After detection controller 6 judges whether workpiece 8 closes symbol standard, the workpiece that feeding mechanism 7 will test station is sent to drive
It, will on data rotation to corresponding sorting road junction 502 of the sorting station 501 according to detection controller 6 in dynamic sorting station 501
Workpiece sorting.
When sorting requires lower, sorting mechanism 5 only needs to be arranged two sorting road junctions 502, two sorting road junctions
502 be respectively qualified products and substandard product, but when workpiece 8 is finely sorted for thickness and flatness, sorting
Mouth 502 is provided with four, and four sorting road junctions 502 are respectively qualified products, unqualified thickness lattice product, the unqualified production of flatness
Product and thickness and the equal substandard product of flatness, the classification carry out convenient for factory for different underproof products 8 different
Secondary operation reduces the quantity of defect ware, reduces waste, reduces production cost.
The feeding mechanism 7 includes that the fixing seat 701 being mounted on workbench 2 is arranged in, and is equipped in fixing seat 701
Horizontally slidable crossbeam 702, the both ends of crossbeam 702 are fixedly installed with feeding mechanical hand 703 and discharging manipulator 704 respectively,
Feeding mechanical hand 703 moves back and forth between station 9 to be detected and detection station 401, and discharging manipulator 704 is in detection work
It is moved back and forth between position 401 and sorting station 501, structure is simple, and occupied space is few, enables the process of feeding and discharging
It is synchronous to carry out, increase detection density, improve detection efficiency, the sliding distance increase of feeding mechanism 7 is avoided to cause to waste time, and
And it reduces feeding mechanism 7 and is lost.
Feeding device 705 is installed, feeding device 705 includes magnetic on the feeding mechanical hand 703 and discharging manipulator 704
Iron construction, sucker structure or clamp structure.
Laser scanning device 402 includes the support arm 403 connecting with workbench 2, and the elongated end of support arm 403 is equipped with laser
The top of detection station 401 is arranged in emitting head 404, laser beam emitting head 404, can be according to the weight of workpiece, material and shape
Shape uses different feeding devices, guarantees the efficiency of detection work.
Be also equipped with PLC controller 10 in the rack 1, PLC controller 10 respectively with windrow station 3, feeding mechanism 7 with
And sorting mechanism 5 connects, and is controlled by PLC controller, makes windrow station 3, feeding mechanism 7 and the work of sorting mechanism 5 can
Orderly work improves the efficiency of detection work.
The feeding mechanical hand 703 and discharging manipulator 704 are equidistantly slided by crossbeam 702, enable manipulator to putting
It sets and keeps accurately feeding and feeding work in station 9 to be detected or the workpiece 8 of detection station 401, avoid feeding mechanical hand 703
With discharging manipulator 704 can independent slide, situations such as will appear error after long-term use causes feeding or feeding to fail.
The course of work of this equipment:
One, the standard thickness for needing to detect workpiece 8 and standard flat degree and error are inputted on detection controller 6 first
It is worth range, then multiple workpiece 8 is put into rickstand 301 (as shown in Figure 2).
Two, starting device works, and the control of PLC controller 10 starts piston rod in pusher driving cylinder 302, by rickstand
The workpiece 8 of 301 bottoms pushes on station 9 to be detected (as shown in Figure 3).
Three, then PLC controller 10 drives the crossbeam 702 of feeding mechanism 7 to work, and makes feeding mechanical hand 703 and discharging machine
Tool hand 704 is slided to the direction of station 9 to be detected simultaneously, and feeding mechanical hand 703 has taken the workpiece on station 9 to be detected (such as
Shown in Fig. 4), rear cross beam 702 slide round about, be sent to feeding mechanical hand 703 workpiece 8 in detection station 401, this
When pusher driving cylinder 302 again start piston rod, the workpiece 8 of 301 bottom of rickstand is pushed on station 9 to be detected, later
Feeding mechanical hand 703 and discharging manipulator 704 are slided to the direction of station 9 to be detected again again, in feeding mechanical hand 703 and discharging
In 704 sliding process of manipulator, laser scanning device 402 starts, and is scanned to the top surface of workpiece 8.
Four, detection controller 6 analyzes the data that laser scanning device 402 obtains, when the standard compliant feelings of workpiece 8
In condition feedback to PLC controller 10, PLC controller 10 is made to control shaft, makes shaft 503 that sorting station 501 be driven to rotate, with conjunction
The corresponding sorting road junction 502 of lattice product is connected to each other, on the contrary, sorting road junction 502 corresponding with substandard product is connected to each other.
Five, last feeding mechanical hand 703 is slided into again on station 9 to be detected, and discharging manipulator 704 at this time slides into inspection
It surveys on station 401, feeding mechanical hand 703 and discharging manipulator 704 are simultaneously by the work in station 9 to be detected and detection station 401
Part 8 has taken, and slides together round about, makes feeding mechanical hand 703 that the workpiece 8 of station 9 to be detected is sent to detection station 401
On, and the workpiece that the manipulator 704 that discharges will test station 401 is sent in sorting station 501, finally puts down workpiece 8, feeding together
The workpiece 8 of manipulator 703 will be placed in detection station 401 and detect, and the workpiece for the manipulator 704 that discharges is then along being obliquely installed
Sorting station 501 slide on corresponding sorting road junction 502 (as shown in Figure 5), complete the testing process of a workpiece 8, and follow
Ring above-mentioned steps.
It should be noted that giving the preferable implementation of the utility model in the specification and its attached drawing of the utility model
Example, still, the utility model can be realized by many different forms, however it is not limited to which this specification is described to be implemented
Example, not as the additional limitation to the content of the present invention, purpose of providing these embodiments is makes to this reality these embodiments
Understanding with novel disclosure is more thorough and comprehensive.Also, above-mentioned each technical characteristic continues to be combined with each other, and is formed not upper
The various embodiments that face is enumerated are accordingly to be regarded as the range of the utility model specification record；Further, to ordinary skill
For personnel, it can be modified or changed according to the above description, and all to should belong to this practical new for all these modifications and variations
The protection scope of type appended claims.
Claims (8)
1. automatic examine sorting flatness and thickness equipment, including rack (1), the rack (1) is equipped with workbench (2),
Workbench (2) is equipped with the windrow station (3) for placing workpiece, it is characterised in that: workbench is equipped with testing agency on (2)
(4) and sorting mechanism (5)；
The testing agency (4) includes the laser scanning device of detection station (401) and setting above detection station (401)
(402), laser scanning device (402) is connected with detection controller (6), is also equipped with feeding mechanism (7) in rack, passes through feeding
Workpiece (8) on windrow station (3) is put into detection station (401) by mechanism (7), while will test the workpiece on station (401)
(8) sorting mechanism (5) are put into.
2. automatic according to claim 1 examine sorting flatness and thickness equipment, it is characterised in that: the windrow station
It (3) include the rickstand (301) for storing workpiece (8), the side of rickstand (301) is laterally fixed with pusher driving cylinder
(302), be equipped with pushing block (303) on the piston rod of pusher driving cylinder (302), rickstand (301) and detection station (401) it
Between be equipped with station to be detected (9), it is to be detected that the workpiece (8) of rickstand (301) bottom by pusher drives cylinder (302) to push to
On station (9).
3. automatic according to claim 1 examine sorting flatness and thickness equipment, it is characterised in that: the sorting mechanism
(5) include tilted-putted sorting station (501) and two or more sorting road junction (502), on one end of sorting station (501)
It is fixedly installed with shaft (503), sorting station (501) is rotated by shaft (503) driving, and one by one with sorting road junction (502)
It is connected to each other.
4. according to claim 1 or the 3 automatic inspections sort flatnesses and thickness equipment, it is characterised in that: the feeder
Structure (7) is equipped in the fixing seat (701) being mounted on workbench (2), fixing seat (701) horizontally slidable including setting
Crossbeam (702), the both ends of crossbeam (702) be fixedly installed with respectively feeding mechanical hand (703) and discharging manipulator (704), send
Material manipulator (703) moves back and forth between station to be detected (9) and detection station (401), and discharging manipulator (704) exists
It is moved back and forth between detection station (401) and sorting station (501).
5. automatic according to claim 4 examine sorting flatness and thickness equipment, it is characterised in that: the feeding mechanical hand
(703) and in discharging manipulator (704) it is equipped with feeding device (705), feeding device (705) includes magnet arrangement, sucker knot
Structure or clamp structure.
6. automatic according to claim 1 examine sorting flatness and thickness equipment, it is characterised in that: laser scanning device
It (402) include the support arm (403) being connect with workbench (2), the elongated end of support arm (403) is equipped with laser beam emitting head (404),
Laser beam emitting head (404) is arranged in the top of detection station (401).
7. automatic according to claim 1 examine sorting flatness and thickness equipment, it is characterised in that: on the rack (1)
Be also equipped with PLC controller (10), PLC controller (10) respectively with windrow station (3), feeding mechanism (7) and sorting mechanism
(5) it connects.
8. automatic according to claim 4 examine sorting flatness and thickness equipment, it is characterised in that: the feeding mechanical hand
(703) it is equidistantly slided with discharging manipulator (704) by crossbeam (702).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821296694.8U CN208810598U (en) | 2018-08-13 | 2018-08-13 | It is automatic to examine sorting flatness and thickness equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821296694.8U CN208810598U (en) | 2018-08-13 | 2018-08-13 | It is automatic to examine sorting flatness and thickness equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208810598U true CN208810598U (en) | 2019-05-03 |
Family
ID=66273170
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821296694.8U Active CN208810598U (en) | 2018-08-13 | 2018-08-13 | It is automatic to examine sorting flatness and thickness equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208810598U (en) |
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2018
- 2018-08-13 CN CN201821296694.8U patent/CN208810598U/en active Active
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