CN208771704U - Auxiliary spraying robot for semi-closed space - Google Patents

Auxiliary spraying robot for semi-closed space Download PDF

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Publication number
CN208771704U
CN208771704U CN201821362828.1U CN201821362828U CN208771704U CN 208771704 U CN208771704 U CN 208771704U CN 201821362828 U CN201821362828 U CN 201821362828U CN 208771704 U CN208771704 U CN 208771704U
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CN
China
Prior art keywords
connecting rod
guide groove
hemi
gear
upper bracket
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Expired - Fee Related
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CN201821362828.1U
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Chinese (zh)
Inventor
杨锋
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NANTONG INSTITUTE OF TECHNOLOGY
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NANTONG INSTITUTE OF TECHNOLOGY
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Priority to CN201821362828.1U priority Critical patent/CN208771704U/en
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Abstract

The utility model provides a semi-closed space auxiliary spraying robot, include: a spraying device; conveyer, it includes first base, first upper bracket, first telescopic link, head rod and actuating mechanism, first telescopic link is connected between first base and first upper bracket, be equipped with first guide way and second guide way on the first upper bracket, head rod one end warp spraying device is connected to first holder, actuating mechanism drives the head rod and removes in first guide way and second guide way. The utility model discloses compare in prior art, drive the semi-closed space inner chamber that spraying device stretched into the steel construction and accomplish the spraying operation through conveyer's head rod, because spraying device and head rod are more slender, can adapt to the steel construction that has different specification/cross section semi-closed inner space, can avoid the inside muscle position of semi-closed space to block, realize effectual spraying operation.

Description

A kind of hemi-closure space auxiliary spray robot
Technical field
The utility model relates to a kind of auxiliary spray equipment, especially a kind of hemi-closure space assists spray robot.
Background technique
Steel construction occupies important role in ship and building, and steel construction corrodes in order to prevent to need to carry out coating, if Coating is not thorough, and holiday part can generate serious corrosion.Most of position of steel construction is still easier spraying, but The hemi-closure space of steel construction is because structure is complicated or narrow space is difficult to be sprayed.As shown in Fig. 1, in order to half-and-half seal It closes space and carries out coating, occur a kind of pipe inner-wall spraying device for being exclusively used in circular cross section steel pipe in the market, mainly by leading Body portion 91, walking mechanism 92 and spray equipment 93 form, and wherein walking mechanism 92 guarantees whole device in the steady of inner wall of the pipe Fixed mobile, which can effectively spray the inner wall of the pipe of rule, and high-efficient, coating quality is high.But spray equipment master Be applicable in the pipeline of circular cross section, reluctantly applicable square cross section pipeline, for other shapes cross section steel construction less It is applicable in;Some steel constructions can install stiffening plate additional in inside for factors such as stable structure, and walking mechanism is difficult to be applicable in;For non- When the interior finishing of the steel construction hemi-closure space of circular cross section, the distance of each point is different on nozzle to cross section, therefore It is difficult to obtain relatively uniform film thickness.
Utility model content
In order to overcome the above-mentioned deficiencies of the prior art, the purpose of the utility model is to provide a kind of hemi-closure space auxiliary Spray robot.
In order to achieve the above objectives, the technical scheme adopted by the utility model to solve the technical problem is as follows:
A kind of hemi-closure space auxiliary spray robot, comprising:
Spray equipment comprising nozzle, air motor, main pipe and first clamping member, described first clamping member are mounted on One end of the main pipe, the air motor are connected to the other end of main pipe, and the nozzle is mounted on turning for air motor On moving axis, supervisor's intracoelomic cavity is equipped with spray painting pipe and high-pressure air hose, and the spray painting pipe is connect with nozzle, the high-pressure air hose It is connect with air motor;
Transmission device comprising first base, the first upper bracket, the first telescopic rod, first connecting rod and driving mechanism, institute It states the first telescopic rod to be connected between first base and the first upper bracket, first upper bracket is equipped with the first guide groove and the Two guide grooves, described first connecting rod one end are connected in described first clamping member, and the driving mechanism drives first connecting rod It is moved in the first guide groove and the second guide groove.
The utility model drives spray equipment to protrude into steel knot compared to the prior art, by the first connecting rod of transmission device Spraying operation is simultaneously completed in the hemi-closure space inner cavity of structure, since spray equipment and first connecting rod are more elongated, can adapt to have There is the steel construction of the semiclosed inner space in different size/cross section, the muscle steric hindrance gear inside hemi-closure space can be avoided, realization has The spraying operation of effect.
Further, the cross section of the first connecting rod is rectangular, and the lower surface of first connecting rod is equipped with transmission rack gear, The two sides of first guide groove and the second guide groove are equipped with directive wheel, and the side of the directive wheel and first connecting rod is supported The bottom surface of touching, first guide groove and the second guide groove is equipped with guide gear, and the guide gear is meshed with transmission rack gear.
Using the above preferred scheme, it can be ensured that the steady movement of first connecting rod.
Further, limit locking bar to be opened/closed, the limit are equipped with above first guide groove and the second guide groove When locking bar is sealed, for limiting the top position of first connecting rod.
Using the above preferred scheme, facilitate the pick-and-place of first connecting rod, it is ensured that the positional stability of first connecting rod.
Further, the driving mechanism includes motor, driving gear, the first transmission gear and the second transmission gear, institute It states driving gear to be mounted in the shaft of motor, first transmission gear is meshed with driving gear, first driving cog Wheel and the second transmission gear are coaxially connected, and second transmission gear is meshed with the transmission rack gear of first connecting rod.
Further, second transmission gear side is equipped with wind.
Using the above preferred scheme, motor can steadily drive stablizing for first connecting rod to move;In debugging or short of electricity feelings Under condition, the movement that the second transmission gear realizes first connecting rod can also be rotated by wind.
Further, first telescopic rod includes the first mobile jib, the first secondary bar and retaining mechanism, first mobile jib The part body of rod is sheathed on the first secondary bar periphery, and the retaining mechanism is used to fix the relative position of the first mobile jib and the first secondary bar.
It using the above preferred scheme, can be to the highly effective adjusting of the first upper bracket, it is ensured that spray equipment is located at half The central axis of enclosure space.
Further, the first base is equipped with the idler wheel with brake gear;The first base is equipped with and is used for Carry out mobile push rod.
Using the above preferred scheme, convenient for the movement of transmission device and fixation.
It further, further include auxiliary stand, the auxiliary stand includes second base, the second telescopic rod, props up on second Seat, the second connecting rod and the second clamping piece, second telescopic rod are vertically installed between second base and the second upper bracket, institute The second upper bracket is stated equipped with third guide groove, second connecting rod is arranged in third guide groove, second connecting rod One end is clamped on second clamping piece, and second clamping piece is rotatably connected to the shaft of air motor by bearing On.
Using the above preferred scheme, both ends are carried out to spray equipment using auxiliary stand and transmission device coaxially to position, Substantially increase the position precision and the moving stability of spray equipment.
Further, further include controller, volume control damper is additionally provided on the high-pressure air hose, the nozzle, which is equipped with, to incline Angle transducer, first upper bracket are equipped with the laser velocimeter device for detecting first connecting rod movement speed, the air quantity Control valve, obliquity sensor, laser velocimeter device and motor are connected with the controller in a signal way.;The controller receives inclination angle and passes The nozzle rotating position signal of sensor detection, issues the command signal of control volume control damper circulation after processing;The control Device receives the first connecting rod movement speed signal of laser velocimeter device detection, and the instruction letter of control motor speed is issued after processing Number.
Using the above preferred scheme, control journey can be write according to the specific structure shape of steel construction hemi-closure space Sequence suitably reduces the movement speed of spray equipment in the big region in cross section and reduces the intake of air motor to reduce nozzle Velocity of rotation, to obtain uniform and stable spraying film thickness.
It further, further include the infrared distance sensor group being arranged on the outside of spray equipment main pipe, the infrared survey It include multiple circumferential sensors away from sensor group, the infrared distance sensor group and the controller signals connect It connects, the controller receives the hemi-closure space size signal of the infrared distance sensor detection, and control wind is issued after processing The command signal of control valve and motor action.
Using the above preferred scheme, pass through the ruler of infrared distance sensor group real-time detection hemi-closure space to be sprayed It is very little, and pass through the adjusting that controller carries out motor speed and air motor revolving speed automatically, automatic realization is semiclosed to different sizes The adjusting of spraying process condition in space, obtains stable spraying effect.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram for the pipe inner-wall spraying device that the prior art is exclusively used in circular cross section steel pipe;
Fig. 2 is a kind of structural schematic diagram of embodiment of the utility model;
Fig. 3 is a kind of structural schematic diagram of embodiment of the utility model spray equipment;
Fig. 4 is a kind of structural schematic diagram of embodiment of the utility model transmission device;
Fig. 5 is a kind of structural schematic diagram of embodiment of the utility model transmission device;
Fig. 6 is a kind of structural schematic diagram of embodiment of the utility model driving mechanism;
Fig. 7 is the structural schematic diagram of the utility model another embodiment;
Fig. 8 is a kind of structural schematic diagram of embodiment of the utility model auxiliary stand;
Fig. 9 is the structural schematic diagram of the utility model another embodiment;
Figure 10 is the structural schematic diagram of the utility model another embodiment.
The title of number and corresponding component represented by letter in figure:
1- spray equipment;11- nozzle;111- obliquity sensor;12- air motor;13- main pipe;14- first is clamped Part;15- spray painting pipe;16- high-pressure air hose;2- transmission device;21- first base;The first upper bracket of 22-;The first guide groove of 221-; The second guide groove of 222-;223- limits locking bar;224- laser velocimeter device mounting box;The first telescopic rod of 23-;The first mobile jib of 231-; The first secondary bar of 232-;233- retaining mechanism;24- first connecting rod;25- driving mechanism;251- motor;252- drives gear; The first transmission gear of 253-;The second transmission gear of 254-;255- wind;26- idler wheel;27- push rod;261- brake gear;3- Auxiliary stand;31- second base;The second telescopic rod of 32-;The second upper bracket of 33-;331- third guide groove;The connection of 34- second Bar;The second clamping piece of 35-;36- bearing;91- main part;92- walking mechanism;93- spray equipment.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without creative efforts Every other embodiment obtained, fall within the protection scope of the utility model.
As shown in Figure 2-5, a kind of hemi-closure space assists spray robot, comprising:
Spray equipment 1 comprising nozzle 11, air motor 12, main pipe 13 and first clamping member 14, first clamping member 14 It is mounted on one end of main pipe 13, air motor 12 is connected to the other end of main pipe 13, and nozzle 11 is mounted on air motor 12 Rotation axis on, 13 inner cavity of main pipe is equipped with spray painting pipe 15 and high-pressure air hose 16, and spray painting pipe 15 is connect with nozzle 11, high-pressure blast Pipe 16 is connect with air motor 12;
Transmission device 2 comprising first base 21, the first upper bracket 22, the first telescopic rod 23, first connecting rod 24 and drive Motivation structure 25, the first telescopic rod 23 are connected between first base 21 and the first upper bracket 22, and the first upper bracket 22 is equipped with the One guide groove 221 and the second guide groove 222,24 one end of first connecting rod are connected in first clamping member 14,25 band of driving mechanism Dynamic first connecting rod 24 moves in the first guide groove 221 and the second guide groove 222.
Beneficial effect by adopting the above technical scheme is: driving spray equipment 1 by the first connecting rod 24 of transmission device 2 It protrudes into the hemi-closure space inner cavity of steel construction and completes spraying operation, since spray equipment 1 and first connecting rod 24 are more elongated, It can adapt to the steel construction with the semiclosed inner space in different size/cross section, the muscle position inside hemi-closure space can be avoided Stop, realizes effective spraying operation.
In other embodiments of the utility model, spray equipment 1 can be exclusively used in round cross from the prior art Related walking mechanism 92 is removed on the basis of the pipe inner-wall spraying device of section steel pipe, and increases necessary component as needed Or it carries out other necessity and improves.
In other embodiments of the utility model, the cross section of first connecting rod 24 is rectangular, first connecting rod 24 lower surface, which is equipped with, transmits rack gear, and the two sides of the first guide groove 221 and the second guide groove 222 are equipped with directive wheel, described to lead It being contradicted to the side of wheel and first connecting rod 24, the bottom surface of the first guide groove 221 and the second guide groove 222 is equipped with guide gear, The guide gear is meshed with transmission rack gear.Beneficial effect by adopting the above technical scheme is: can ensure first connecting rod Steady movement.
As shown in Figure 4,5, in other embodiments of the utility model, the first guide groove 221 and the second guide groove 222 tops are equipped with limit locking bar 223 to be opened/closed, when limit locking bar 223 is sealed, for limiting the upper position of first connecting rod 24 It sets.Beneficial effect by adopting the above technical scheme is: facilitating the pick-and-place of first connecting rod, it is ensured that stablizes the position of first connecting rod Property.
As shown in fig. 6, driving mechanism 25 includes motor 251, sliding tooth in other embodiments of the utility model The 252, first transmission gear 253 and the second transmission gear 254 are taken turns, driving gear 252 is mounted in the shaft of motor 251, and first Transmission gear 253 is meshed with driving gear 252, and the first transmission gear 253 and the second transmission gear 254 are coaxially connected, and second Transmission gear 254 is meshed with the transmission rack gear of first connecting rod 24;Second transmission gear, 254 side is equipped with wind 255.It adopts Be with the beneficial effect of above-mentioned technical proposal: motor can steadily drive stablizing for first connecting rod to move;In debugging or short of electricity feelings Under condition, the movement that the second transmission gear realizes first connecting rod can also be rotated by wind.
As shown in figure 4, in other embodiments of the utility model, the first telescopic rod 23 include the first mobile jib 231, First secondary bar 232 and retaining mechanism 233, the part body of rod of the first mobile jib 231 are sheathed on 232 periphery of the first secondary bar, retaining mechanism 233 for fixing the relative position of the first mobile jib 231 and the first secondary bar 232.Beneficial effect by adopting the above technical scheme is: can With the highly effective adjusting to the first upper bracket 22, it is ensured that spray equipment 1 is located at the central axis of hemi-closure space.
As shown in Figure 4,5, in other embodiments of the utility model, first base 21 is equipped with brake dress Set 261 idler wheel 26;First base 21 is equipped with for carrying out mobile push rod 27.Beneficial effect by adopting the above technical scheme It is: convenient for the movement and fixation of transmission device.
It as Figure 7-9, further include auxiliary stand 3, auxiliary stand 3 in other embodiments of the utility model It is flexible including second base 31, the second telescopic rod 32, the second upper bracket 33, the second connecting rod 34 and the second clamping piece 35, second Bar 32 is vertically installed between second base 31 and the second upper bracket 33, and the second upper bracket 33 is equipped with third guide groove 331, the Two connecting rods 34 are arranged in third guide groove 331, and 34 one end of the second connecting rod is clamped on second clamping piece 35, and second Clamping piece 35 is rotatably connected in the shaft of air motor 12 by bearing 36.Beneficial effect by adopting the above technical scheme It is: both ends is carried out to spray equipment 1 using auxiliary stand 3 and transmission device 2 and are coaxially positioned, spray equipment 1 is substantially increased Position precision and the moving stability.
In other embodiments of the utility model, further includes controller, air quantity control is additionally provided on high-pressure air hose 16 Valve processed, in Figure 10, nozzle 11 is equipped with obliquity sensor 111, and in Fig. 5, the laser velocimeter device of the first upper bracket 22 is installed The laser velocimeter device for detecting 24 movement speed of first connecting rod, the volume control damper, obliquity sensor are equipped in box 224 111, laser velocimeter device and motor 251 are connected with the controller in a signal way.;The controller receives obliquity sensor 111 and detects 11 rotating position signal of nozzle, after processing issue control volume control damper circulation command signal;The controller receives The first connecting rod movement speed signal of laser velocimeter device detection, issues the command signal of control 251 revolving speed of motor after processing.It adopts It is with the beneficial effect of above-mentioned technical proposal: control journey can be write according to the specific structure shape of steel construction hemi-closure space Sequence suitably reduces the movement speed of spray equipment 1 in the big region in cross section and reduces the intake of air motor 12 to reduce The velocity of rotation of nozzle 11, it is ensured that spray-on coating quality.
It further include the outside of 1 main pipe of spray equipment 13 is set red in other embodiments of the utility model Outer distance measuring sensor group, the infrared distance sensor group include multiple circumferential sensors, and the infrared distance measurement passes Sensor group is connected with the controller in a signal way., and the controller receives the hemi-closure space ruler of the infrared distance sensor detection Very little signal issues the command signal of control volume control damper and motor action after processing.Beneficial effect by adopting the above technical scheme Fruit is: carrying out automatically by the size of infrared distance sensor group real-time detection hemi-closure space to be sprayed, and by controller The adjusting of motor speed and air motor revolving speed, the automatic tune realized to spraying process condition in different size hemi-closure spaces Section, obtains stable spraying effect.
The above embodiments are only for explaining the technical ideas and features of the present invention, and its object is to allow the common skill in this field Art personnel can understand the content of the utility model and be implemented, and not limit the protection scope of the present invention, All equivalent change or modifications according to made by the spirit of the present invention essence, should all cover in the protection scope of the utility model It is interior.

Claims (10)

1. a kind of hemi-closure space assists spray robot characterized by comprising
Spray equipment comprising nozzle, air motor, main pipe and first clamping member, described first clamping member are mounted on described One end of main pipe, the air motor are connected to the other end of main pipe, and the nozzle is mounted on the rotation axis of air motor On, supervisor's intracoelomic cavity is equipped with spray painting pipe and high-pressure air hose, and the spray painting pipe is connect with nozzle, the high-pressure air hose and wind Dynamic motor connection;
Transmission device comprising first base, the first upper bracket, the first telescopic rod, first connecting rod and driving mechanism, described One telescopic rod is connected between first base and the first upper bracket, and first upper bracket is equipped with the first guide groove and second and leads To slot, described first connecting rod one end is connected in described first clamping member, and the driving mechanism drives first connecting rod the It is moved in one guide groove and the second guide groove.
2. hemi-closure space according to claim 1 assists spray robot, which is characterized in that the first connecting rod Cross section is rectangular, and the lower surface of first connecting rod is equipped with transmission rack gear, the two sides of first guide groove and the second guide groove Face is equipped with directive wheel, the side conflict of the directive wheel and first connecting rod, the bottom of first guide groove and the second guide groove Face is equipped with guide gear, and the guide gear is meshed with transmission rack gear.
3. hemi-closure space according to claim 2 assists spray robot, which is characterized in that first guide groove and Limit locking bar to be opened/closed is equipped with above second guide groove, when the limiting lock lever lock closes, for limiting first connecting rod It sets in orientation.
4. hemi-closure space according to claim 3 assists spray robot, which is characterized in that the driving mechanism includes Motor, driving gear, the first transmission gear and the second transmission gear, the driving gear is mounted in the shaft of motor, described First transmission gear is meshed with driving gear, and first transmission gear and the second transmission gear are coaxially connected, and described second Transmission gear is meshed with the transmission rack gear of first connecting rod.
5. hemi-closure space according to claim 4 assists spray robot, which is characterized in that second transmission gear Side is equipped with wind.
6. hemi-closure space according to claim 5 assists spray robot, which is characterized in that the first telescopic rod packet The first mobile jib, the first secondary bar and retaining mechanism are included, the part body of rod of first mobile jib is sheathed on the first secondary bar periphery, the lock Tight mechanism is used to fix the relative position of the first mobile jib and the first secondary bar.
7. hemi-closure space according to claim 6 assists spray robot, which is characterized in that set in the first base There is the idler wheel with brake gear;The first base is equipped with for carrying out mobile push rod.
8. hemi-closure space according to claim 7 assists spray robot, which is characterized in that it further include auxiliary stand, The auxiliary stand includes second base, the second telescopic rod, the second upper bracket, the second connecting rod and the second clamping piece, and described Two telescopic rods are vertically installed between second base and the second upper bracket, and second upper bracket is equipped with third guide groove, institute It states the second connecting rod to be arranged in third guide groove, second connecting rod one end is clamped on second clamping piece, described Second clamping piece is rotatably connected in the shaft of air motor by bearing.
9. hemi-closure space according to claim 8 assists spray robot, which is characterized in that it further include controller, institute It states and is additionally provided with volume control damper on high-pressure air hose, the nozzle is equipped with obliquity sensor, and first upper bracket, which is equipped with, to be used In the laser velocimeter device of detection first connecting rod movement speed, the volume control damper, obliquity sensor, laser velocimeter device and electricity Machine is connected with the controller in a signal way.;The controller receives the nozzle rotating position signal of obliquity sensor detection, processing The command signal of control volume control damper circulation is issued afterwards;The controller receives the first connecting rod of laser velocimeter device detection Movement speed signal issues the command signal of control motor speed after processing.
10. hemi-closure space according to claim 9 assists spray robot, which is characterized in that further include that setting is being sprayed Infrared distance sensor group on the outside of coating device main pipe, the infrared distance sensor group include multiple circumferential biographies Sensor, the infrared distance sensor group are connected with the controller in a signal way., and the controller receives the infrared distance measurement sensing The hemi-closure space size signal of device detection issues the command signal of control volume control damper and motor action after processing.
CN201821362828.1U 2018-08-22 2018-08-22 Auxiliary spraying robot for semi-closed space Expired - Fee Related CN208771704U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821362828.1U CN208771704U (en) 2018-08-22 2018-08-22 Auxiliary spraying robot for semi-closed space

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821362828.1U CN208771704U (en) 2018-08-22 2018-08-22 Auxiliary spraying robot for semi-closed space

Publications (1)

Publication Number Publication Date
CN208771704U true CN208771704U (en) 2019-04-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108772231A (en) * 2018-08-22 2018-11-09 南通理工学院 Auxiliary spraying robot for semi-closed space

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108772231A (en) * 2018-08-22 2018-11-09 南通理工学院 Auxiliary spraying robot for semi-closed space

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Granted publication date: 20190423