CN208717336U - Installation for fermenting - Google Patents

Installation for fermenting Download PDF

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Publication number
CN208717336U
CN208717336U CN201821027642.0U CN201821027642U CN208717336U CN 208717336 U CN208717336 U CN 208717336U CN 201821027642 U CN201821027642 U CN 201821027642U CN 208717336 U CN208717336 U CN 208717336U
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China
Prior art keywords
fermentation tank
support frame
cylinder
bearing
fermenting
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Expired - Fee Related
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CN201821027642.0U
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Chinese (zh)
Inventor
罗锋
王宇轩
朱杰民
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Southwest University
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Southwest University
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  • Processing Of Solid Wastes (AREA)

Abstract

The utility model provides a kind of installation for fermenting, including one time fermentation device and secondary fermentation device, first support frame is equipped at least two first cylinders, the output shaft of first cylinder is supported by lifting seat, one time fermentation tank is fixed on lifting seat, heating device is equipped in one time fermentation tank, pedestal is equipped with idler wheel, second support frame is turnably connect with pedestal, second cylinder is fixed on pedestal, the output shaft of second cylinder is turnably connect with the second support frame, secondary fermentation tank and decelerating motor are fixed on the second support frame, second support frame is equipped with first bearing and second bearing, the tank body of secondary fermentation tank, which is worn to connect, is fixed on first bearing and second bearing, the output shaft of decelerating motor is fixed on one end of secondary fermentation tank, heating device is equipped in secondary fermentation tank.The utility model significantly promotes bottom material to mix, and prevents conglomeration from causing fermentation system in tank body unstable.

Description

Installation for fermenting
Technical field
The utility model belongs to Zymolysis Equipment technical field, especially a kind of installation for fermenting using two-stage process.
Background technique
In the technology of processing organic waste, anaerobic digestion (fermentation) be proved to be most effective and environmentally friendly means it One.
Compared with liquid fermentation, solid fermentation is because in its fermentation substrate, and solid component content is high, and required external energy is few, It generates that waste water is few, and fermentation residue can carry out aerobic compost, is the Main way studied and used in anaerobic digestion techniques now.
Compared with single phase fermentation, two stages fermentation separates hydrolysis/production acid and methane phase stage, improves reactor Stability and methane phase efficiency, and in two stages fermentation system, first stage institute's hydrogen producing can be collected utilization, more improve Production capacity.So two stages fermentation system has bigger advantage.
In addition, the difference of eating patterns causes foreign technology that can not efficiently apply to handle domestic kitchen rubbish both at home and abroad Rubbish.The national foods structure such as America and Europe is relatively simple, and grease, salt content are lower, and in kitchen garbage, solid viscosity is smaller, utilizes it When being fermented, conglomeration rate is not high, and mass-and heat-transfer efficiency is impacted smaller, hardly generates volatile fat acid accumulation, directly The intracorporal fermentation substrate of tank can be dispersed using the methods of gas backstreaming by connecing.And the kitchen garbage complicated component of China, oil, salt Content is very high, and kitchen garbage viscosity is big, mass-and heat-transfer low efficiency.High fat content will lead to volatile fatty acid in processing Enrichment cause fermentation system to fail so that pH is drastically reduced;Amount with high salt is equally unfavorable for the life of microorganism in fermentation system It is long.So needing external force to coerce when processing, it is uniformly mixed substrate, rapidly by produced volatile fat acid-utilising, prevents its product It is tired.
Utility model content
Substrate can not be uniformly mixed to solve existing fermentor when handling domestic kitchen garbage, cause fermentation system not Stablize, local environment difference in tank body, so as to cause the low problem of fermentation efficiency, the utility model provides a novel fermentation Device.Substrate can not only be uniformly dispersed by the installation for fermenting, effectively prevent substrate conglomeration and volatile fat acid accumulation, and adopt With two stages zymotechnique, production capacity is higher, and after the first stage produces hydrogen (pretreatment), methane phase efficiency is significantly promoted.
According to the utility model embodiment in a first aspect, provide a kind of installation for fermenting, including one time fermentation device and two Secondary installation for fermenting,
The one time fermentation device includes the first support frame and one time fermentation tank, and first support frame is equipped at least two A first cylinder, for first cylinder in being vertically arranged, the output shaft of first cylinder is supported by lifting seat, the primary hair Fermentation tank is fixed on the lifting seat, and the one time fermentation tank is equipped with first charging aperture, the first discharge port and first row port, described First discharge port is equipped with switch, and the first discharging mouth down, the one time fermentation tank is interior to be equipped with heating device,
The secondary fermentation device includes pedestal, the second cylinder, the second support frame, secondary fermentation tank and decelerating motor, institute Pedestal is stated equipped with idler wheel, is turnably connected between second support frame and pedestal by rotation axis, the rotation axis is opposite It is closer to the first support frame in the second cylinder, second cylinder is fixed on pedestal, the output shaft of second cylinder and Two support frames turnably connect, and secondary fermentation tank and decelerating motor are fixed on the second support frame, and second support is set up There are first bearing and second bearing, the first bearing and the concyclic heart of second bearing, the tank body of the secondary fermentation tank, which is worn, to be connect admittedly Due to first bearing and second bearing, the output shaft of the decelerating motor is fixed on one end of secondary fermentation tank, the deceleration electricity The rotary shaft of machine is conllinear with the center of circle in the center of circle of first bearing and second bearing, the secondary fermentation tank be equipped with second charging aperture, Second discharge port and second exhaust port, the second charging aperture be equipped with switch, the second charging aperture upward, the secondary fermentation It is equipped with heating device in tank, pushes pedestal, secondary fermentation tank is located at below one time fermentation tank, and the second charging aperture can be with first Feed inlet docking cooperation.
In use, bottom material by charging hopper from first charging aperture be added one time fermentation tank, pre fermentation about 1 week or so.One Temperature in secondary fermentor is adjusted by heating device, and thermometer can be added and observe temperature in real time.Period one time fermentation tank The gas of interior generation is collected by first row port.
About after a week, it drives lifting seat to increase by the output shaft of the first cylinder, secondary fermentation tank is advanced into primary hair Below fermentation tank, the second charging aperture can dock cooperation with first charging aperture, then open the first discharge port and second charging aperture Switch, the bottom material (about the 70% of total volume) that pre fermentation is crossed is discharged into secondary fermentation tank, and remainder is protected as seed sludge It stays in one time fermentation tank.If bottom material discharge has some setbacks in one time fermentation tank, usable hand mixer is stirred, and is accelerated Bottom material discharge.
After secondary fermentation tank is added in bottom material, one end of the second support frame is driven to go up and down by the second cylinder, so as to adjust two The tilt angle of secondary fermentor, meanwhile, decelerating motor drives the rotation of secondary fermentation tank,
Fermentation about 3-4 weeks.The gas that period generates is collected by second exhaust port.After fermentation, fermentation residue is (about total Volume 70%) it is discharged, remainder is retained in tank as seed sludge.
For the fermentation residue of discharge due to solid content height, liquid is less, can directly carry out compost, return farmland.
First cylinder and the second cylinder can be large-scale cylinder.The quantity of first cylinder can be 2,3 or 4.
The utility model uses roller tank body, and the secondary fermentation tank in methane phase stage is tilted a certain angle that (0-30 ° can Adjust), and with certain revolving speed (0-30r/min) rotation, while secondary fermentation tank be heated to 55 DEG C (hot fermentations), it is secondary It is dispersed with small-sized baffle inside fermentor, bottom material flow velocity can be slowed down.It is rolled by (55 DEG C) of high temperature fermentations, secondary fermentation tank, it can Accelerate microbial reproduction growth, improves it using substrate rate, prevent volatile fat acid accumulation, bottom material conglomeration, and certain Fermentation efficiency is promoted in degree.
The present apparatus uses solid fermentation process, for domestic kitchen garbage and agricultural wastes, solid component in substrate Content compares liquid fermentation, can handle more substrates with time same volume, treatment effeciency is higher up to 20% -25%.
The C/N of kitchen garbage is lower, is not easy starting fermentation, and the straw of leading position are occupied in China's agricultural wastes Stalk, C/N ratio is excessive, so carrying out mixed fermentation, easily starting fermentation using stalk and kitchen garbage, and has handled life simultaneously Work, agriculturally two big rubbish problems, and have higher production capacity.
Stalk contains a large amount of lignocellulosic, is difficult to be decomposed by the microorganisms utilization, needs to carry out before using its fermentation pre- Fermentation process is divided into hydrogen fermentation (pre fermentation) and methane fermentation so this utility model uses two stages zymotechnique by processing Two parts.While effective degraded cellulose, production capacity is improved.
In another optional implementation, the pedestal is equipped with hollow posts, and spring is equipped in the hollow posts, described The lower end of the second support frame is fixed in the upper end of spring, and the spring is between the second cylinder and the first support frame.
In another optional implementation, the second support frame is inclined to set, and the second support frame is close to the first support One end of frame is lower, and second cylinder is vertical with the length direction of the second support frame.
In another optional implementation, second support frame is connected by a hinge with pedestal.
In another optional implementation, the one time fermentation tank is equipped with air inlet.
In another optional implementation, the one time fermentation tank is equipped with thermometer and hand mixer.
In another optional implementation, the secondary fermentation tank is equipped with thief hatch.
In another optional implementation, the heating device is electric heating tube.
In another optional implementation, the side of first discharge port is equipped with the first gas outlet, and described first Gas outlet is controlled by the first ball valve;The side of the second charging aperture is equipped with the second gas outlet, and second gas outlet is by second Ball valve control.
The beneficial effects of the utility model are:
Using two stages zymotechnique, can hydrogen ferment (pre fermentation) stage recycling hydrogen production capacity and to bottom material it is pre- Processing promotes methane phase stage efficiency, and the cellulose in energy degrading straw.
It is fermented using (55 DEG C) of high temperature, faster, faster using substrate rate, methane phase efficiency is more for microbial growth It is high.And hot fermentation can kill part pathogenic microorganism in bottom material.
Using roller tank body, significantly promotes bottom material mixing, prevent conglomeration from causing fermentation system in tank body unstable, office Portion's environmental difference, and fermentation efficiency and the degradation effect to substrate are promoted, to increase production capacity.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the rearview of Fig. 1;
Fig. 3 is the left view of the first support frame and one time fermentation tank in Fig. 1.
Fig. 4 is the side view of the second support frame and second bearing.
In figure: 1, the first support frame;2, one time fermentation tank;3, the first cylinder;4, lifting seat;5, first charging aperture;6, One discharge port;7, first row port;8, heating device;9, pedestal;10, the second cylinder;11, the second support frame;12, secondary fermentation Tank;13, decelerating motor;14, idler wheel;15, first bearing;16, second bearing;17, rotary shaft;18, second charging aperture;19, Two discharge ports;20, second exhaust port;21, hollow posts;22, spring;23, air inlet;24, hand mixer;25, thief hatch; 26, the first gas outlet;27, the second gas outlet;28, riser.
Specific embodiment
In order to make those skilled in the art more fully understand the technical scheme in the embodiment of the utility model, and make this reality Can be more obvious and easy to understand with the above objects, features, and advantages of new embodiment, with reference to the accompanying drawing to the utility model reality Technical solution in example is applied to be described in further detail.
In the description of the present invention, unless otherwise specified and limited, it should be noted that term " connection " should be done extensively Reason and good sense solution, for example, it may be mechanical connection or electrical connection, the connection being also possible to inside two elements can be directly connected, It can also understand as the case may be indirectly connected through an intermediary, for the ordinary skill in the art The concrete meaning of above-mentioned term.
As shown in Figs 1-4, according to the utility model embodiment in a first aspect, provide a kind of installation for fermenting, including it is primary Installation for fermenting and secondary fermentation device,
The one time fermentation device includes the first support frame 1 and one time fermentation tank 2, and first support frame 1 is equipped with extremely Few two the first cylinders 3, for first cylinder 3 in being vertically arranged, the output shaft of first cylinder 3 is supported by lifting seat 4, institute It states one time fermentation tank 2 and is fixed on the lifting seat 4, the one time fermentation tank 2 is equipped with first charging aperture 5, the first discharge port 6 and the One exhaust outlet 7, first discharge port 6 be equipped with switch (not shown), first discharge port 6 downward, the one time fermentation tank Heating device 8 is equipped in 2,
The secondary fermentation device includes pedestal 9, the second cylinder 10, the second support frame 11, secondary fermentation tank 12 and slows down Motor 13, the pedestal 9 are equipped with idler wheel 14, are turnably connected between second support frame 11 and pedestal 9 by rotation axis It connects, the rotation axis is closer to the first support frame 1 relative to the second cylinder 10, and second cylinder 10 is fixed on pedestal 9, institute The output shaft for stating the second cylinder 10 is turnably connect with the second support frame 11, and secondary fermentation tank 12 and decelerating motor 13 are fixed on On second support frame 11, second support frame 11 is equipped with first bearing 15 and second bearing 16,15 He of first bearing The concyclic heart of second bearing 16, the tank body of the secondary fermentation tank 12, which is worn to connect, is fixed on first bearing 15 and second bearing 16, described The output shaft of decelerating motor 13 is fixed on one end of secondary fermentation tank 12, the rotary shaft 17 and first bearing of the decelerating motor 13 15 center of circle and the center of circle of second bearing 16 are conllinear, and the secondary fermentation tank 12 is equipped with second charging aperture 18, the second discharge port 19 With second exhaust port 20, the second charging aperture 18 is equipped with switch (not shown), and the second charging aperture 18 is upward, described secondary Be equipped with heating device 8 in fermentor 12, push pedestal 9, secondary fermentation tank 12 is located at below one time fermentation tank 2, described second into Material mouth 18 can dock cooperation with first charging aperture 5.
In use, bottom material by charging hopper from first charging aperture 5 be added one time fermentation tank 2, pre fermentation about 1 week or so. Temperature in one time fermentation tank 2 is adjusted by heating device 8, and thermometer can be added and observe temperature in real time.Period is once sent out The gas generated in fermentation tank 2 is collected by first row port 7.
About after a week, it drives lifting seat 4 to increase by the output shaft of the first cylinder 3, secondary fermentation tank 12 is advanced into one 2 lower section of secondary fermentor, the second charging aperture 18 can dock cooperation with first charging aperture 5, then open the first discharge port 6 and the Two feed inlets 18 switch (not shown), and the bottom material (about the 70% of total volume) that pre fermentation is crossed is discharged into secondary fermentation tank 12, remain Remaining part is allocated as being retained in one time fermentation tank 2 for seed sludge.If bottom material discharge has some setbacks in one time fermentation tank 2, can be used Hand mixer 24 is stirred, and accelerates bottom material discharge.
After secondary fermentation tank 12 is added in bottom material, one end of the second support frame 11 is driven to go up and down by the second cylinder 10, thus The tilt angle of secondary fermentation tank 12 is adjusted, meanwhile, decelerating motor 13 drives secondary fermentation tank 12 to rotate,
Fermentation about 3-4 weeks.The gas that period generates is collected by second exhaust port 20.After fermentation, (about by fermentation residue Total volume 70%) it is discharged, remainder is retained in tank as seed sludge.
For the fermentation residue of discharge due to solid content height, liquid is less, can directly carry out compost, return farmland.
First cylinder 3 and the second cylinder 10 can be large-scale cylinder.The quantity of first cylinder 3 can be 2,3 or 4 It is a.
In the specific implementation process, one time fermentation tank 2, which is worn to connect, is fixed on lifting seat 4.First support frame 1 includes two perpendicular Plate 28, when secondary fermentation tank 12 is located at one time fermentation 2 lower section of tank, secondary fermentation tank 12 is located between two risers 28.
The utility model uses roller tank body, and the secondary fermentation tank 12 in methane phase stage is tilted a certain angle (0-30 ° It is adjustable), and with certain revolving speed (0-30r/min) rotation, while secondary fermentation tank 12 is carried out to be heated to 55 DEG C of (high temperature hairs Ferment), small-sized baffle is dispersed with inside secondary fermentation tank 12, can slow down bottom material flow velocity.Pass through (55 DEG C) of high temperature fermentations, secondary fermentations Tank 12 rolls, and can accelerate microbial reproduction growth, improves it using substrate rate, prevents volatile fat acid accumulation, bottom material knot Group, and fermentation efficiency is promoted to a certain extent.
The present apparatus uses solid fermentation process, for domestic kitchen garbage and agricultural wastes, solid component in substrate Content compares liquid fermentation, can handle more substrates with time same volume, treatment effeciency is higher up to 20% -25%.
The C/N of kitchen garbage is lower, is not easy starting fermentation, and the straw of leading position are occupied in China's agricultural wastes Stalk, C/N ratio is excessive, so carrying out mixed fermentation, easily starting fermentation using stalk and kitchen garbage, and has handled life simultaneously Work, agriculturally two big rubbish problems, and have higher production capacity.
Stalk contains a large amount of lignocellulosic, is difficult to be decomposed by the microorganisms utilization, needs to carry out before using its fermentation pre- Fermentation process is divided into hydrogen fermentation (pre fermentation) and methane fermentation so this utility model uses two stages zymotechnique by processing Two parts.While effective degraded cellulose, production capacity is improved.
As shown in Figure 1, the pedestal 9 is equipped with hollow posts 21, it is equipped with spring 22 in the hollow posts 21, the spring 22 The lower end of the second support frame 11 is fixed in upper end, and the spring 22 is between the second cylinder 10 and the first support frame 1.
When second cylinder 10 drives one end lifting of the second support frame 11, spring 22 extends and shortens respectively, and spring 22 rises Stable support function reduces the pressure of the second cylinder 10.
As shown in Figure 1, the second support frame 11 is inclined to set, the second support frame 11 close to one end of the first support frame 1 compared with Low, second cylinder 10 is vertical with the length direction of the second support frame 11.
As shown in Figure 1, second support frame 11 is connected by a hinge with pedestal 9.
As shown in Figure 1, the one time fermentation tank 2 is equipped with air inlet 23.Air inlet 23 can be set in one time fermentation tank 2 Lower end, nitrogen are passed through from air inlet 23, are removed the partial air in one time fermentation tank 2, are made to be substantially inside one time fermentation tank 2 Anaerobic state.
As shown in Figure 1, the secondary fermentation tank 12 is equipped with thief hatch 25.Physical and chemical index can be by adopting during fermentation for bottom material 25 sample detecting of sample mouth.
As shown in Figure 1, the heating device 8 is electric heating tube.Heating device 8 can also be other existing heating devices 8。
As shown in Figure 1, the side of first discharge port 6 is equipped with the first gas outlet 26, first gas outlet 26 is by the The control of one ball valve (not shown);The side of the second charging aperture 18 be equipped with the second gas outlet 27, second gas outlet 27 by The control of second ball valve (not shown).
After first discharge port 6 and the docking cooperation of second charging aperture 18, the first ball valve (not shown) and the second ball valve (figure are opened Do not show), it is passed through inert gas from the first gas outlet 26, inert gas is discharged from the second gas outlet 27, and the sky to interface is discharged Gas guarantees anaerobic environment, then the switch (not shown) of the first discharge port 6 and second charging aperture 18, the bottom material that pre fermentation is crossed (about the 70% of total volume) is discharged into secondary fermentation tank 12.
Those skilled in the art are considering specification and after practicing utility model disclosed herein, will readily occur to practical Novel other embodiments.This application is intended to cover any variations, uses, or adaptations of the utility model, these Variations, uses, or adaptations follow the general principle of the utility model and including undocumented skills of the utility model Common knowledge or conventional techniques in art field.The description and examples are only to be considered as illustrative, the utility model True scope and spirit are indicated by the following claims.
It should be understood that the utility model is not limited to the accurate knot for being described above and being shown in the accompanying drawings Structure, and various modifications and changes may be made without departing from the scope thereof.The scope of the utility model is only wanted by appended right It asks to limit.

Claims (9)

1. installation for fermenting, which is characterized in that including one time fermentation device and secondary fermentation device,
The one time fermentation device includes the first support frame and one time fermentation tank, and first support frame is equipped at least two the One cylinder, for first cylinder in being vertically arranged, the output shaft of first cylinder is supported by lifting seat, the one time fermentation tank It is fixed on the lifting seat, the one time fermentation tank is equipped with first charging aperture, the first discharge port and first row port, and described first Discharge port is equipped with switch, and the first discharging mouth down, the one time fermentation tank is interior to be equipped with heating device,
The secondary fermentation device includes pedestal, the second cylinder, the second support frame, secondary fermentation tank and decelerating motor, the bottom Seat is equipped with idler wheel, is turnably connected between second support frame and pedestal by rotation axis, and the rotation axis is relative to the Two cylinders are closer to the first support frame, and second cylinder is fixed on pedestal, the output shaft of second cylinder and second Support turnably connects, and secondary fermentation tank and decelerating motor are fixed on the second support frame, and second support frame is equipped with the One bearing and second bearing, the first bearing and the concyclic heart of second bearing, the tank body of the secondary fermentation tank, which is worn to connect, to be fixed on First bearing and second bearing, the output shaft of the decelerating motor are fixed on one end of secondary fermentation tank, the decelerating motor Rotary shaft is conllinear with the center of circle in the center of circle of first bearing and second bearing, and the secondary fermentation tank is equipped with second charging aperture, second Discharge port and second exhaust port, the second charging aperture be equipped with switch, the second charging aperture upward, in the secondary fermentation tank Equipped with heating device, pedestal is pushed, secondary fermentation tank is located at below one time fermentation tank, and the second charging aperture can be with the first charging Mouth docking cooperation.
2. installation for fermenting as described in claim 1, which is characterized in that the pedestal is equipped with hollow posts, sets in the hollow posts There is spring, the lower end of the second support frame is fixed in the upper end of the spring, and the spring is located at the second cylinder and the first support frame Between.
3. installation for fermenting as described in claim 1, which is characterized in that the second support frame is inclined to set, and the second support frame leans on One end of nearly first support frame is lower, and second cylinder is vertical with the length direction of the second support frame.
4. installation for fermenting as described in claim 1, which is characterized in that second support frame is connected by a hinge with pedestal.
5. installation for fermenting as described in claim 1, which is characterized in that the one time fermentation tank is equipped with air inlet.
6. installation for fermenting as described in claim 1, which is characterized in that the one time fermentation tank is equipped with thermometer and hand operated mixing Device.
7. installation for fermenting as described in claim 1, which is characterized in that the secondary fermentation tank is equipped with thief hatch.
8. installation for fermenting as described in claim 1, which is characterized in that the heating device is electric heating tube.
9. installation for fermenting as described in claim 1, which is characterized in that the side of first discharge port is equipped with the first outlet Mouthful, first gas outlet is controlled by the first ball valve;The side of the second charging aperture is equipped with the second gas outlet, and described second goes out Port is controlled by the second ball valve.
CN201821027642.0U 2018-06-29 2018-06-29 Installation for fermenting Expired - Fee Related CN208717336U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112725151A (en) * 2021-01-12 2021-04-30 江西省农业科学院农业应用微生物研究所(江西省农村能源研究中心) Novel horizontal fermentation tank
TWI743820B (en) * 2019-12-03 2021-10-21 彭鴻俊 Rotary fermentation tank device
CN113930330A (en) * 2021-09-30 2022-01-14 四川省食品发酵工业研究设计院有限公司 Integrated fermentation tank and fermentation method for primary fermentation and secondary fermentation of pickled vegetables

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI743820B (en) * 2019-12-03 2021-10-21 彭鴻俊 Rotary fermentation tank device
CN112725151A (en) * 2021-01-12 2021-04-30 江西省农业科学院农业应用微生物研究所(江西省农村能源研究中心) Novel horizontal fermentation tank
CN113930330A (en) * 2021-09-30 2022-01-14 四川省食品发酵工业研究设计院有限公司 Integrated fermentation tank and fermentation method for primary fermentation and secondary fermentation of pickled vegetables

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