CN208716198U - Building concrete wallboard prefabricated components production line closed loop transportation system - Google Patents
Building concrete wallboard prefabricated components production line closed loop transportation system Download PDFInfo
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- CN208716198U CN208716198U CN201821339596.8U CN201821339596U CN208716198U CN 208716198 U CN208716198 U CN 208716198U CN 201821339596 U CN201821339596 U CN 201821339596U CN 208716198 U CN208716198 U CN 208716198U
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Abstract
The utility model discloses a kind of building concrete wallboard prefabricated components production line closed loop transportation systems, including Tai Moche, walking track, traction device, ferry device, track of walking includes several groups, one end of every group of walking track is provided with traction device, the both ends of each group walking track are provided with ferry device, it is arranged successively Tai Moche by the production process of prefabricated components on each group walking track, difference group walking track is mutually connected with production process corresponding to side.The utility model closed loop transportation system is by moving Tai Moche in the transportation system of closed loop, facilitate the matching of various processes productive temp in Tai Moche quantity and production line, it ensure that the consistent of Tai Moche quantity, movement speed and productive temp, it realizes prefabricated components and produces real streamlined operation, the redundancy link in production line is decreased or even eliminated, reduce the time for waiting or stagnating between process, improves the production efficiency of production line, improve the quality of prefabricated components.
Description
Technical field
The utility model relates to building field more particularly to a kind of building concrete wallboard prefabricated components production lines with closing
Ring type transportation system.
Background technique
Concrete walls plate prefabricated member is then transported using concrete as the basic material building element made of factory in advance
It transports to building site and carries out prefabricated construction, to reduce construction cost, the shortening construction period provides a great convenience, therefore
It is widely used in construction.
As shown in Figure 1, existing concrete wallboard prefabricated components production line generallys use three-dimensional curing kilns shown in A in figure
With platform mould mobile device shown in B in figure, platform mould C is placed on the mobile device B for lining up two column, and is driven by these mobile devices
Dynamic platform mould C realizes the transfer in production line between each station.Wherein, the inside of three-dimensional curing kilns A is divided into multilayer from top to bottom,
And the platform mould with the prefabricated components to be conserved is placed respectively in each layer, it is achieved in the maintenance in batch to prefabricated components.Due to
The three-dimensional usual more than ten meters of height of curing kilns A, therefore, in order to realize platform mould C layering be sent into and take out, curing kilns A inlet side and
Stacking machine D is respectively set in the outside need of outlet side, and the descending operation of platform mould is completed by stacking machine.As shown in the figure, mobile dress
It sets the support wheel that B is arranged by columnar bracket and thereon to constitute, in order to realize the movement of platform mould, is spaced cloth in the mobile device of each column
If having the mobile device of driving mechanism, by the support wheel rotation of driving mechanism driving institute on the mobile device, and thus drive
Platform mould thereon is mobile.
Since the production of prefabricated components will pass through more than ten process from preparing to being made, maintenance then needs tens small
When, and when carrying out the operation of platform mould C disengaging curing kilns A, the upstream and downstream of curing kilns also needs to reserve enough places, so as to
The platform mould of upstream is waited in line to see off with the timely of downstream platform mould, thus, extend not only through each station needs of the entire production line
A large amount of mobile device B is laid, also additionally to configure a large amount of mobile device B in the upstream and downstream of curing kilns, and in order to guarantee band
There is the mobile device trouble free service of driving mechanism, mobile device B must also be arranged in workshop, therefore, in existing production line
That there are equipment is more for prefabricated components move mode, involves great expense, and maintenance cost is high, and high failure rate, occupied ground is big, Tai Mo and platform mould
Between there is no the defects of organic linking, the entire production line production efficiency is low.
Utility model content
In view of the problems of the existing technology, the purpose of this utility model is to provide a kind of building concrete wallboard is pre-
Component production line closed loop transportation system processed, so that the road prefabricated components production line Zhong Ge production process organic linking, by section
Beat running really realizes streamlined operation, improves production efficiency.
To achieve the above object, technical solutions of the utility model are as follows:
A kind of building concrete wallboard prefabricated components production line closed loop transportation system, including Tai Moche, walking rail
Road, traction device, ferry device, the walking track include several groups arranged in parallel, and every group of walking track prolongs along straight line
It stretches, one end of every group of walking track is provided with the traction device, and the both ends of each group walking track are provided with the ferry-boat
Device is arranged successively the Tai Moche by the production process of the prefabricated components on each group walking track, difference group walking tracks
Mutually it is connected with production process corresponding to side, the Tai Moche on every group of walking track is interconnected to a column and is walked by the group
The traction device of track one end, which is drawn, advances, and the Tai Moche of walking rail end is as being located at described in the end where advancing to
Ferry device is ferried on another group of walking track to connect to production process, and such phase sequence is mobile, is formed and is produced by prefabricated components
The closed loop transportation system that process is advanced.
Further, the Tai Moche includes frame, and framework upper is provided with platform template, and lower frame is provided with traveling wheel,
Tai Moche direction of travel both ends are respectively arranged with the connector for being connected with adjacent stations mould vehicle；Every group of walking track includes phase
Mutual parallel and spaced two I-shaped rail, correspondingly, the inboard of the traveling wheel has the wheel rim of radially protruding.
Further, the connector on the Tai Moche includes plug and socket, and plug and socket sets up separately in described mould
The both ends of vehicle direction of travel are provided with pin hole on plug and socket, and will be two adjacent by the pin shaft in insertion pin hole
Tai Moche is connected with each other.
Further, the Tai Moche is respectively arranged with limiting device at its direction of travel both ends, and the position-limit mechanism is by limiting
Column or positive stop lug boss are constituted, and the limited post or limited block outer end are additionally provided with and are subtracted by what spring or rubber slab or plastic plate were constituted
Shake device.
Further, the traction device includes tractor, the spud pile along the walking track extending direction arrangement, traction
Vehicle is arranged on walking track and by realizing with the Tai Moche along track travel of walking closer and farther from the tractor
Including car body, car body has traveling wheel and ground drive mechanism, is equipped with steel wire rope hoisting mechanism on car body, on hoisting mechanism
Free end and the spud pile of wirerope mutually fix or the free end of wirerope is around the fixed pulley being arranged on spud pile
It is mutually fixed with car body afterwards, the attachment device for being connected with Tai Moche is provided on car body, tractor is in its ground drive mechanism
Drive lower access platform mould vehicle, and after being connect with Tai Moche using hoisting mechanism traction table mould vehicle thereon to the spud pile side
To movement；Every group of walking track includes to be parallel to each other and spaced two I-shaped rail, correspondingly, the row
The inboard for walking wheel has the wheel rim of radially protruding.
Further, the attachment device on the tractor includes attachment base and traction cable, the attachment base setting
In the car body towards the side Tai Moche, described traction cable one end is mutually fixed with attachment base, the other end have for to
The hook or connection ring that connector on traction table mould vehicle is connected.
Further, the attachment base includes spaced two, the both ends of the cable respectively with two attachment base phases
It is fixed, and the connection ring is consequently formed；The power device of the ground drive mechanism and the hoisting mechanism is electricity
Machine；The sensor for limiting the traction truck position is provided on the car body and/or the walking track.
Further, the ferry device includes ferry track and the ferry bus along ferry-boat track travel, the ferry bus packet
Vehicle frame is included, frame downward is provided with idler wheel and its driving mechanism, and vehicle frame top is provided with track identical with the walking track,
So that the Tai Moche can be directly proceeded on ferry bus from walking track, the ferry-boat track is arranged in each group row
Walk between track, and track and the walking track on ferry bus can be made to be connected to each other, the ferry bus and ferry-boat track it
Between be provided with sensor for controlling ferry bus walking position；Every group of walking track includes to be parallel to each other and be spaced row
Two I-shaped rail of column.
Further, the ferry-boat track and the walking track are perpendicular；The ferry-boat track is double track, single ferry-boat rail
The section configuration in road is the rectangular channel of upper end opening, and the idler wheel is column wheel compatible with the rectangular channel.
Further, the ferry-boat track and the walking track are perpendicular；The ferry-boat track is double track, single ferry-boat rail
The section configuration in road is that simultaneously band is there are two the groove of vertical sidewall for upper end opening, and each of described ferry bus idler wheel is by band
There is the column wheel of inboard radially protruding wheel rim to constitute, which, which wears, fixes on a shaft, two column wheels difference
Be supported on the top surface of two vertical sidewalls of the groove, the wheel rim of two column wheels respectively with two vertical sidewalls of groove
It matches, to limit two column wheel confronting grooves transverse shiftings.
The utility model closed loop transportation system is by being sequentially arranged in each group by prefabricated components production process for Tai Moche
It walks on track, and the Tai Moche on every group of walking track is connected into a column, by the traction device for being located at platform mould car team one end
Tethered sliding, Tai Moche are then shifted by ferry device between each group walking track, make Tai Moche in the transportation system of closed loop
Middle movement facilitates the allotment of Tai Moche quantity, facilitates of various processes productive temp in Tai Moche quantity and production line
Match, ensure that the consistent of Tai Moche quantity, movement speed and productive temp, realizes the real flowing water of prefabricated components production and be turned into
Industry has decreased or even eliminated the redundancy link in production line, reduces the time for waiting or stagnating between process, improves production line
Production efficiency, ensure that the consistency of each processing link of prefabricated components, improve the quality of prefabricated components, moreover, standardization
Production process, also provide technology to improve the production capacity of the entire production line by the quantity for increasing each production process station and protect
Barrier.In addition, the utility model transportation system not only greatly reduces number of devices, eliminates workshop necessary to the prior art and set
It applies, reduces the project cost of production line, reduce the maintenance and operating cost of equipment, moreover, simple in equipment, work is more
Add reliable.In addition, the transportation system of integrated, sequencing operating but also the production site of prefabricated components is cleaner and tidier, is reduced
Redundant space, improves the utilization efficiency in place, keeps production environment also safer.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the curing kilns of prefabricated components solid and mobile device in the prior art；
Fig. 2 is the plane of building concrete wallboard prefabricated components production line closed loop transportation system in the utility model
Arrangement schematic diagram；
Fig. 3 is the platform mould bassinet structure schematic diagram in the closed loop transportation system of the utility model；
Fig. 4 is the traction device structural schematic diagram in the closed loop transportation system of the utility model；
Fig. 5 is the structural schematic diagram of the ferry device in the closed loop transportation system of the utility model；
Fig. 6 is the Tai Moche joint structure schematic diagram of the utility model；
Fig. 7 is the Tai Moche limit device structure schematic diagram of the utility model；
Fig. 8 is the ferry device ferry-boat track of the utility model and the side view of ferry bus；
Fig. 9 is the side view of the ferry device of the utility model.
Specific embodiment
For the design philosophy for clearly demonstrating the utility model, the utility model is illustrated below with reference to example.
In example as shown in Figure 2, the building concrete wallboard prefabricated components production line closed loop of the utility model
Transportation system includes platform mould vehicle 1, walking track 2 extending in a straight line, traction device 3 and ferry device 5.Track 2 of walking wraps
Arranged in parallel two groups are included, one end of every group of walking track 2 is provided with traction device 3, and two groups of ferry devices 5 are being walked respectively
The both ends of track 2, multiple mould vehicles 1 are arranged successively according to the production process of prefabricated components along walking track 2, and are interconnected to
One group of platform mould car team, and drawn and advanced by the traction device 3 of group walking 2 one end of track, the same side institute of two groups of walking tracks 2
Corresponding production process is mutually connected.When platform mould vehicle 1 advances to the end of every group of walking track 2, by ferry device 5 by platform mould vehicle 1
On another group of walking track 2 of next production process that ferry-boat modified line to end is connected, such phase sequence is mobile, is formed by pre-
The closed loop transportation system that component production process processed is advanced.The production process of prefabricated components mainly include Tai Moche demoulding unit,
Finished product lifting elements, cleaning unit, brush oily unit, formwork plate unit, compile reinforcing bar unit, concreting unit, unit of resting,
Plucking unit and maintenance unit etc., above-mentioned all units are flowed on the platform mould vehicle 1 along walking 2 continuous service of track
It completes.
It the track of ferry-boat vehicle carriage top setting and is led in the utility model, in the walking track of Tai Moche, ferry device
The walking track three for drawing vehicle is spaced two I-shaped rail, during ferry-boat, when ferry device bears rail
When road and Tai Moche modified line are ferried to another production line, the walking track of Tai Moche and the walking track of traction device are to disconnect
State.Above-mentioned three tracks can form elongated same track, meet stagnation of movement and operation of the Tai Moche under different operating requirement.
In the example that Fig. 2 is provided, the above-mentioned all production processes of two groups of walking tracks 2 are divided into two production lines, respectively
For prewire 4 and steam-cured line 6.The initial procedure of prewire 4 is Tai Moche demoulding unit, is followed successively by along 1 direction of travel of platform mould vehicle
Finished product lifting elements, cleaning unit, brush oily unit, formwork plate unit, compile reinforcing bar unit, concreting unit, unit of resting,
Plucking unit etc., and the maintenance of prefabricated components is longer with respect to the other processes time, and including warming-up section, constant temperature zone and temperature descending section etc.
Different curing step, so being separately provided the maintenance unit of prefabricated components for a curing line 6.According to the row of platform mould vehicle 1
The joining relation between direction and production process is walked, the ferry-boat by 5 pairs of platform mould vehicles 1 of ferry device in different production lines becomes
Line realizes being connected for maintenance unit and finished product lifting elements respectively；And plucking unit is connected with maintenance unit.Every group of walking
After platform mould vehicle 1 on track 2 completes ferry-boat modified line, i.e., after the linking of completion production process, along Tai Moche traffic direction and first platform
It connects, is continued to run by the traction device 3 for track 2 of walking into the follow-up producing process of prefabricated components, such as after mould Chinese herbaceous peony
This completes the operating process of prefabricated components production line closed loop conveying device.The list formed in addition to two production lines of above-mentioned example
Two prewires can be also arranged in the horizontal two sides of steam-cured line, by adjusting production process by the transportation system of closed loop
Processing beat, in the form of sharing steam-cured line formed two mirrors closed loop transportation system, improve prefabricated components
Production capacity demand.
Referring to Fig. 3, platform mould vehicle 1 includes frame 1-1 in the utility model, and the top frame 1-1 is provided with platform template 1-2, frame
The lower part frame 1-1 is provided with the inboard wheel 1-3 for having radially projecting wheel rim, and 1 direction of travel both ends of platform mould vehicle are respectively arranged with confession
Every group of walking track 2 of the connector 1-4 being connected with adjacent stations mould vehicle and limited post 1-5, Tai Moche as limiting device packet
It includes and is parallel to each other and spaced two I-shaped rail.
Frame 1-1 and platform template 1-2 collectively forms the supporting plane of prefabricated components, carries multiple Tai Moche of prefabricated components
1 by the successive integral platform mould car team of connector 1-4, and passes through the platform mould of the traction device of platform mould car team one end and end
Vehicle is connected, and carries out concentration traction to platform mould car team, walks along 2 straight line of track, constitutes entire prefabricated components production line flowing water and be turned into
The optimized integration of industry.Referring to Fig. 6, the connector 1-4 of Tai Moche includes plug 1-41 and socket 1-42, plug 1-41 and socket 1-42
Set up separately and be provided with pin hole 1-43 on the both ends of described 1 direction of travel of mould vehicle, plug 1-41 and socket 1-42, and by inserting
Two adjacent Tai Moche are connected with each other by the pin shaft 1-44 entered in pin hole 1-43.The socket 1-42 of Tai Moche in the utility model
For the engaging lug welded in the end Tai Moche, plug 1-41 is the boss structure to match with engaging lug.
When current background mould vehicle connects, plug 1-41 is inserted into socket 1-42, is inserted through by pin shaft 1-44 in two
Pin hole 1-43 between person realizes connection relationship.This kind of connection relationship structure is simple, easy to operate, convenient reliable, is prefabricated components
The frequent dismounting of workshop Tai Moche is provided convenience.The shape of pin hole 1-43 and the cylindrical shape of pin shaft 1-44 match,
It can be circle, can also be hexagon etc..
Referring to Fig. 7, two limited post 1-5 are respectively set at its direction of travel both ends in platform mould vehicle 1, primarily serve anticollision and
The function of damping.The shape of limited post 1-5 is cylindrical body, is equipped with the appearance of accommodating annulus spring 1-51 with one heart in the outer end of cylindrical body
Slot 1-52 is set, the axial top of annulus spring 1-51 is connected with outer diameter rubber slab 1-53 identical with cylindrical body outer diameter with one heart.Limit
Position column 1-5 avoids platform mould vehicle 1 and is concentrating the hard collision in traction mass motion；Another aspect limited post 1-5 can be realized
Self adjustment of the separate unit Tai Moche in pulling motion, the damping, buffering of limited post 1-5 reliably guarantees after multiple Tai Moche connections
Traction device is concentrated platform mould car team and is drawn, smooth in mass motion.Limiting device in the utility model is also settable
The damping device being made of rubber slab is arranged in the form of positive stop lug boss, the outer end of positive stop lug boss.It, can be in addition to using rubber slab
The contact surface of former and later two Tai Moche limiting devices is constituted using plastic plate.
Wheel is located at the wheel rim of the radially protruding of walking track inboard setting, ensures that Tai Moche is avoided along rail linearity walking
Offset, stable and reliable operation.Also need that emphasizes to have here, Tai Moche carries running wheel, on elongated track, multiple Tai Moche
Front and back connection between each other concentrates traction in one end of production line, and the Tai Moche associated movement on same track realizes
Flow working condition.Prefabricated components are changed into plane production from solid production and provide current conditions, have reached prefabricated components
The continuous production effect of plane assembly line, greatly increases the production efficiency.
Referring to fig. 4, the traction device 3 in the utility model includes the tractor 3- along walking 2 extending direction of track arrangement
2, spud pile 3-1, and tractor 3-2 is located between spud pile 3-1 and Tai Mo car team.Tractor 3-2 walks along walking track 2,
Realize with platform mould vehicle 1 closer and farther from.Tractor 3-2 includes car body 3-3, and it is inboard that the bottom car body 3-3 is provided with walking track 2
Traveling wheel 3-31 and traction drive motor 3-32 with radially protruding wheel rim, tractor 3-2 passes through to walk along track 2 of walking
Traveling wheel 3-31 complete traction device with to traction table mould vehicle 1 spacing adjust.Fixed pulley 3- is fixed on spud pile 3-1
11, draw the hoist engine 3-4 being equipped on car body 3-3 as steel wire rope hoisting mechanism.The fixing end of wirerope 3-5 is fixed on volume
It raises on the reel 3-41 of machine 3-4, the free end of wirerope 3-5 is fixed around after fixed pulley 3-11 with traction car body 3-3.It will lead
Drawing vehicle 3-2 with after traction table mould car team is connect by attachment device, tractor 3-2 concentrates traction (heavy duty) to platform mould car team,
It is that hoist engine 3-4 is driven by hoist engine motor 3-42, is coiled in reel 3-41 rotation wirerope 3-5 on reel 3-41,
To realize platform mould car team in walking track 2 by the distance between the spud pile 3-1 for reducing tractor 3-2 and ground anchoring
On overall flow displacement；It is then included by traction car body 3-3 when tractor 3-2 needs access to platform mould car team (zero load)
Traveling wheel 3-31 and traction drive motor 3-32 complete.When idle running, hoist engine 3-4 is needed to carry out reversion operation, rolled up
The driving motor 3-32 for raising the driving motor 3-42 and traveling wheel 3-31 of machine 3-4 is mutually coordinated, it is ensured that the steel wire on hoist engine 3-4
Rope 3-5 remains at tight state.Tractor 3-2 and Tai Mo vehicle 1 is run in same rail, guarantees the stabilization of platform mould vehicle 1
Linear running.Above-mentioned wirerope 3-5 is in addition to around type of attachment fixed with traction car body 3-3 after fixed pulley 3-11, wirerope
The free end of 3-5 can be also directly anchored on spud pile 3-1, shorten tractor to the coiling of wirerope 3-5 by reel 3-41
The distance between 3-2 and spud pile 3-1, and then realize tractor 3-2 to the distraction procedure of platform mould car team.
Traction car body 3-3 is provided with attachment base 3-7 towards the side to traction table mould vehicle 1, attachment base 3-7 and with connection
The traction cable 3-6 of seat 3-7 connection constitutes tractor 3-2 and to the attachment device between traction table mould vehicle 1.Tractor 3-2
Connection between platform mould vehicle 1 mainly has the loop connecting of traction cable 3-6 and straight line to connect two kinds of forms.As shown in Figure 4
Loop connecting form, two ends of traction cable 3-6 fix with two spaced attachment base 3-7 respectively, constitute one
A enclosed connection ring.Connection ring is placed in the socket 1-42 of platform mould vehicle 1, pin shaft 1-44 is inserted into pin hole 1-43,
Realize the connection relationship between tractor 3-2 and platform mould vehicle 1；In straight line connection, car body 3-3 is drawn towards to traction table mould vehicle
An attachment base is arranged in 1 middle position, and one end of traction cable is mutually fixed with attachment base, and the other end is arranged and to traction table mould
The connected connection annulus of vehicle top connection.In specific operation process, the connector of annulus insert stand mould vehicle will be connected, inserted in pin hole
Enter pin shaft and through connection ring, completion connection relationship.The free end of traction cable connects annulus in addition to setting, can also be in free end
Hook is directly hooked into connector pin hole by end fixed hook.Above two type of attachment makes tractor 3-2 and platform mould vehicle 1
It connects and disconnects more convenient, meet tractor 3-2 and platform mould vehicle 1 in specific production and frequently set out and require.
The operation positioning of tractor 3-2 is the sensor 3-8 control by traction car body 3-3 in face of the setting of the side spud pile 3-1
System, sensor 3-8 is photoelectric proximity switch, and the same control process also needs to be fixedly installed between tractor 3-2 walking track 2
Terrestrial positioning ruler 3-9 cooperate complete.In the tractor 3-2 walking preset parking position of track 2, it is fixed as ground to be fixed with
The angle bar of position ruler 3-9, when the end face traction car body 3-3 equipped with photoelectric proximity switch 3-8 runs to preset, as limit switch
Photoelectric proximity switch 3-8 triggering interlocking the driving motor 3-42 on hoist engine 3-4 is powered off, it is then electric by Frequency Converter Control
The output power of the retarder of dynamic driving device connection is forced and is led using electrical control and the mutually matched mode of mechanical damping
Draw vehicle 3-2 to stop in the end of terrestrial positioning ruler 3-9.The length of angle bar can be 30cm, 40cm or 50cm, which can root
It is adjusted according to specific actual conditions.
Referring to Fig. 5, the ferry device 5 in the utility model includes two pendulum perpendicular with the walking track 2 of platform mould vehicle 1
Cross track 5-1, and the ferry bus 5-2 along ferry-boat track 5-1 walking.Ferry bus 5-2 includes vehicle frame 5-4, the setting of the lower part vehicle frame 5-4
There is the driving motor of idler wheel and idler wheel, the top vehicle frame 5-4 is fixedly installed the ferry-boat being connected to each other with the walking track 2 of platform mould vehicle 1
Rail 5-3 directly proceeds to the ferry-boat rail 5- that the top ferry bus 5-2 is arranged on track 2 so that platform mould vehicle 1 can walk from it
3, ferry-boat track 5-1 is arranged between the walking track of 4 Tai Moche of prewire and the walking track of 6 Tai Moche of steam-cured line, and energy
Ferry-boat rail 5-3 and prewire and steam-cured line on ferry bus 5-2 mould garage of appearing on the stage enough is set to walk track 2 and be connected to each other.Ferry bus 5-2
It can be also a whole bassinet structure, in the lower part of ferry bus, root of ferrying in addition to the two independent ferry buses provided in this example
According to several ferry-boat tracks of actual setting.It is not limited to every ferry-boat track and one ferry bus, or whole ferry-boat is only set
The form of two ferry-boat tracks is arranged in vehicle, need to only meet the mesh of ferry-boat modified line of the ferry device to Tai Moche in different production lines
, to this, which is not described herein again.
Referring to Fig. 8-9, the section configuration of single ferry-boat track 5-1 is that simultaneously there are two the rectangles of vertical sidewall for band for upper end opening
Groove, the traveling wheel of ferry bus 5-2 are cylindric wheel 5-21 compatible with ferry-boat track 5-1 rectangular recess, each cylinder
The inboard radially protruding that shape wheel 5-21 is located at rectangular recess is provided with wheel rim 5-22, and each pair of wheel 5-21 is coaxially connected.It is close to
The vertical sidewall of rectangular recess is fixed with square steel 5-11 and extends through along ferry-boat track 5-1；The top surface square steel 5-11 with it is vertical
The top surface of side wall flushes the operation plane for constituting wheel 5-21, in the specific walking process of wheel 5-21, each pair of two cylinders
Shape wheel 5-21 is respectively supported on the top surface square steel 5-11 of rectangular recess, the wheel rim 5-22 of wheel 5-21 respectively with square steel 5-11
Two vertical sidewalls match, to limit the transverse shifting of two wheel 5-21 with respect to rectangular recess.Vehicle is ensured that in this way
Linear running of the 5-21 in ferry-boat track 5-1 is taken turns, ferry bus 5-2 is avoided the possibility of inclined rail occur, it is safe and reliable to operation.
To keep the levelness of ferry-boat rail 5-3 and the stability of whole ferry device, at the middle position of ferry-boat rail 5-3
It sets, has been fixedly welded supporting beam 5-31 between two rail, the overall structure after making connection is more firm.In normal operating,
The driving motor driving wheel 5-21 operation of ferry bus 5-2 is to realize ferry bus 5-2, ferry-boat rail 5-3 and ferry-boat rail 5-3
On the modified line ferry-boat on ferry-boat track 5-1 as a whole of platform mould vehicle 1, appeared on the stage the cross of mould vehicle 1 with completing different production lines
To transfer.
The traffic coverage of ferry bus 5-2 is the photoelectric proximity switch by two end faces ferry-boat vehicle carriage 5-4 as sensor
5-23 control, the same control process also needs to ferry the fixed terrestrial positioning ruler 5-12 phase interworking of track 5-1 bottom portion of groove
It closes.In the ferry-boat preset parking position track 5-1, it is fixed with the equal angle iron as terrestrial positioning ruler 5-12, works as ferry bus
The end face vehicle frame 5-4 of 5-2 runs to preset, and the photoelectric proximity switch 5-23 triggering interlocking as limit switch is to driving motor
It is powered off, then passes through the output power of Frequency Converter Control retarder, it is mutually matched using electrical control and mechanical damping
Mode forces ferry bus 5-2 to stop in the end of terrestrial positioning ruler 5-12.The length of equal angle iron can be 30cm, 40cm or
Person 50cm, the length can be adjusted according to specific actual conditions.In the vehicle frame of the opposite ferry-boat track 5-1 terminal of ferry bus 5-2
The end face 5-4 is additionally provided with limited post (not shown), and limit steel is fixedly mounted in the ferry-boat final position track 5-1 of relative limit column
Structure, limit steel construction can play a protective role to the operation of ferry bus 5-1, derailment accident be prevented, as electric-controlled
Safeguard of stopping in emergency in the case where failure processed increases the reliable degree of ferry-boat operation.
It especially be emphasized that 1, compared with existing mould move mode, wheel is arranged in Tai Moche and traction device
It walks on the track of laying, improves the smoothness of overall movement, reduce the output of traction device energy, structure is simple,
It is easy to operate, equipment failure rate is reduced, it is energy saving.2, the driving wheel of tractor bottom setting, can satisfy tractor and exists
The need of work moved back and forth within the scope of track drawing.3, assembly line only exists the horizontal feed working condition of material, abandons
Tradition also needs the operating mode vertically carried.4, production process is all on the Tai Moche of movement and carries out, by movement+
The novel production method of work avoids wasting for quiescent time in steam curing process；5, pass through the speed of service or part
The mode of operation controls the rhythm of production of assembly line.6, assembly line strong applicability can carry out organic adjustment to different production lines, full
The production requirement of foot difference concrete prefabricated element.
That the utility model above-described embodiment emphasis embodies is Tai Moche, walking track, traction device, ferry device four
The combination for the closed loop transportation system that subassembly is formed, when by significantly shortening work using the closed loop transportation system
Between, it improves work efficiency, reduces production cost.As for the specific structure of Tai Moche, the specific structure of traction device, ferry-boat
The specific structure of device is more preferably a kind of scheme of the utility model, can be used as preferred technical solution and appears in this reality
With in novel embodiment.
Finally, it will be appreciated that embodiment of above is merely to illustrate that the principles of the present invention and uses
Illustrative embodiments, however the utility model is not limited thereto.For those of ordinary skills, it is not departing from
In the case where the principles of the present invention and essence, various changes and modifications can be made therein, these variations and modifications are also considered as this
The protection scope of utility model.
Claims (10)
1. a kind of building concrete wallboard prefabricated components production line closed loop transportation system, which is characterized in that including platform mould
Vehicle, walking track, traction device, ferry device, the walking track includes several groups arranged in parallel, and every group of walking track is equal
Along linear extension, one end of every group of walking track is provided with the traction device, and the both ends of each group walking track are provided with
The ferry device is arranged successively the Tai Moche by the production process of the prefabricated components on each group walking track, and different groups
Walking track be mutually connected with production process corresponding to side, the Tai Moche on every group of walking track be interconnected to a column and by
The group walk track one end the traction device draw advance, advance to where walking rail end Tai Moche by be located at should
The ferry device at end is ferried on another group of walking track to connect to production process, and such phase sequence is mobile, is formed by prefabricated
The closed loop transportation system that component production process is advanced.
2. closed loop transportation system as described in claim 1, which is characterized in that the Tai Moche includes frame, framework upper
It is provided with platform template, lower frame is provided with traveling wheel, and Tai Moche direction of travel both ends, which are respectively arranged with, to be supplied and adjacent stations mould vehicle
Connected connector；Every group of walking track includes to be parallel to each other and spaced two I-shaped rail, correspondingly, institute
The inboard for stating traveling wheel has the wheel rim of radially protruding.
3. closed loop transportation system as claimed in claim 2, which is characterized in that the connector on the Tai Moche includes inserting
Head and socket, plug and socket, which sets up separately, is provided with pin hole on the both ends of the Tai Moche direction of travel, plug and socket, and
Two adjacent Tai Moche are connected with each other by the pin shaft in insertion pin hole.
4. closed loop transportation system as claimed in claim 3, which is characterized in that the Tai Moche is at its direction of travel both ends point
It is not provided with limiting device, which is made of limited post or positive stop lug boss, and the limited post or limited block outer end are also set
It is equipped with the damping device being made of spring or rubber slab or plastic plate.
5. closed loop transportation system as described in claim 1, which is characterized in that the traction device includes along the walking rail
Tractor, the spud pile of road extending direction arrangement, tractor setting along track travel of walking on walking track and by realizing
With the Tai Moche closer and farther from the tractor includes car body, and car body has traveling wheel and ground drive mechanism, vehicle
Steel wire rope hoisting mechanism is installed, the free end of the wirerope on hoisting mechanism is mutually fixed with the spud pile, Huo Zhegang on body
The free end of cord is provided on car body around mutually fixing after the fixed pulley being arranged on spud pile with car body for being connected with Tai Moche
Attachment device, tractor its ground drive mechanism driving under access platform mould vehicle, and after being connect with Tai Moche utilize its
On hoisting mechanism traction table mould vehicle it is mobile to the spud pile direction；Every group of walking track include be parallel to each other and
Every two I-shaped rail of arrangement, correspondingly, the inboard of the traveling wheel has the wheel rim of radially protruding.
6. closed loop transportation system as claimed in claim 5, which is characterized in that the attachment device packet on the tractor
Attachment base and traction cable are included, the attachment base is arranged in the car body towards the side Tai Moche, the traction cable one
End is mutually fixed with attachment base, and the other end has hook or connection ring for being connected with to the connector on traction table mould vehicle.
7. closed loop transportation system as claimed in claim 6, which is characterized in that the attachment base includes spaced two
A, the both ends of the cable are mutually fixed with two attachment bases respectively, and the connection ring is consequently formed；The traction drive
Mechanism and the power device of the hoisting mechanism are motor；It is provided with and is used on the car body and/or the walking track
Limit the sensor of the traction truck position.
8. closed loop transportation system as described in claim 1, which is characterized in that the ferry device includes ferry-boat track and edge
It ferries the ferry bus of track travel, the ferry bus includes vehicle frame, and frame downward is provided with idler wheel and its driving mechanism, on vehicle frame
Portion is provided with track identical with the walking track, so that the Tai Moche can directly proceed to ferry from walking track
Che Shang, the ferry-boat track setting can make the track and the walking on ferry bus between each group walking track
Track is connected to each other, and the sensor for controlling ferry bus walking position is provided between the ferry bus and ferry-boat track；It is described
Every group of walking track includes to be parallel to each other and spaced two I-shaped rail.
9. closed loop transportation system as claimed in claim 8, which is characterized in that the ferry-boat track and the walking track phase
Vertically；The ferry-boat track be double track, single ferry track section configuration be upper end opening rectangular channel, the idler wheel be with
The compatible column wheel of the rectangular channel.
10. closed loop transportation system as claimed in claim 9, which is characterized in that the ferry-boat track and the walking track
It is perpendicular；The ferry-boat track is double track, and the section configuration of single ferry-boat track is the rectangular channel of upper end opening, the rectangular channel
For band, there are two the grooves of vertical sidewall, and each of described ferry bus idler wheel is by the column with inboard radially protruding wheel rim
Shape wheel is constituted, every two column wheel wear it is fixed on a shaft, two column wheels be respectively supported at the groove two are hung down
On the top surface of straight sidewall, the wheel rim of two column wheels is matched with two vertical sidewalls of groove respectively, to limit two columns
Take turns confronting grooves transverse shifting.
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| CN201821339596.8U CN208716198U (en) | 2018-08-17 | 2018-08-17 | Building concrete wallboard prefabricated components production line closed loop transportation system |
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| CN201821339596.8U CN208716198U (en) | 2018-08-17 | 2018-08-17 | Building concrete wallboard prefabricated components production line closed loop transportation system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108946024A (en) * | 2018-08-17 | 2018-12-07 | 正方利民（天镇）建筑工业化有限公司 | Building concrete wallboard prefabricated components production line closed loop transportation system |
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2018
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108946024A (en) * | 2018-08-17 | 2018-12-07 | 正方利民（天镇）建筑工业化有限公司 | Building concrete wallboard prefabricated components production line closed loop transportation system |
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