The molding gengon fabric of integrated woven
Technical field
The utility model relates to mechanical braided fabric fields, more particularly to the molding gengon fabric of integrated woven.
Background technique
Weave application of the fabric in life household article, it may be said that be it is more and more, have wide range of applications, apply
A kind of feeling that amenity is satisfied, the deep favor by part Home Fashion & Design Shanghai teacher are brought to living environment in household objects.
Currently, the use of common fabric is needed by processing sewing into the structure of required product, manufacturing procedure is more,
It is at high cost;It in addition, being that integrated woven is molding there are also assembling-disassembling, and is the structure of one programming forming stereo, part
Without carrying out sewing machine-shaping structure, but the product of this integrated woven forming stereo structure is all hand knitting at present
Or hook and be made into type, as hand woven, hand woven efficiency is extremely low, and at high cost, large batch of order needs more artificial progress, no
It is different with artificial knitting skill proficiency, difference is held to the elasticity of litzendraht wire, therefore assembling-disassembling quality is unable to reach one
A preferable consistency, therefore hand woven is only suitable for a small amount of customization at present, is not suitable for producing in batches.
In summary, braided fabric is influenced by above-mentioned factor, and the application in life household article is also limited,
Although cannot achieve more applications for fear of existing machinery knitting skill by the favor of part Home Fashion & Design Shanghai teacher.In view of this,
Inventor has this case generation in view of the above-mentioned problems, endeavouring to study with great concentration then.
Utility model content
The purpose of this utility model is to provide a kind of molding gengon fabrics of integrated woven, to be passed through using yarn
Weaving machinery integrated woven forms the product of gengon structure, and without another sewing machine-shaping structure, production process is simple.
To achieve the above object, the technical solution of the utility model is: the molding gengon fabric of integrated woven, described more
Side body fabric is formed by yarn by weaving machinery integrated woven comprising the bottom surface of quadrangle and along bottom surface surrounding setting two
Opposite first side, second side and two opposite third sides, the 4th side, the first side and second side difference
Two sutures, two sutures point of first side and second side are formed to lower edge both ends respectively from upper edge central point
First side and second side first corner block adjacent with third side, the second corner block adjacent with the 4th side are not divided into
And the third corner block adjacent with bottom surface.
The gengon fabric is storing basket, and the corresponding bottom surface is above opening.
The first side, second side, third side and the 4th side include internal layer and outer layer, between adjacent two sides
Junction is vertical edge line, and the vertical edge line is the single layer that internal layer or outer layer empty needle weave.
Junction of the bottom surface respectively between first side, second side, third side and the 4th side was needle
Litzendraht wire.
The upper edge of 4th side, which extends, is knitted to form capping.
The capping edge extension is knitted to form the lip edge that can be attached on first side, second side and/or third side,
The lip along with correspond to connection structure interconnected on first side, second side and/or third side.
The gengon fabric is paper towel box, and the corresponding bottom surface is capping above, has been knitted to form on the capping
Paper drawing mouth.
The weaving method of the molding gengon fabric of integrated woven, the gengon fabric pass through weaving machinery one by yarn
Body knitting forming comprising the bottom surface of quadrangle and two opposite first sides, second side and two along the setting of bottom surface surrounding
Opposite third side, the 4th side, the first side and second side are respectively from upper edge central point respectively to lower edge
First side and second side are divided by two sutures of two sutures of both ends formation, first side and second side respectively
First corner block, with fourth side adjacent second corner block and with the bottom surface adjacent third corner block adjacent with third side;
Its weaving method is, using the straight-bar machines including preceding needle bed and rear needle bed, to import the stereo fabric computer design
Pattern program, and yarn is put in the yarn mouth of straight-bar machines according to design, start straight-bar machines, is woven according to pattern program;When braiding,
1) from first side, second side the first corner block upper edge and third side upper edge needle knitting to
The junction of third side and bottom surface, both ends are reduced crochet needle number and are tangled the yarn at both ends, two the 1st line by line between this
Each row end of hornblock forms the first point to be stapled;
2), continue to weave from the junction of third side and bottom surface to the junction of bottom surface and the 4th side, braiding is divided into
Front half section and second half section, braiding front half section between line by line both ends increase needle number and by both ends respectively line by line with corresponding row first
The to be stapled apposition suture of the first of corner block forms the first suture of the first corner block and third corner block;After braiding
Both ends reduce crochet needle number and tangle the yarn at both ends line by line between half section, and each row end of two second corner blocks forms second
Point to be stapled;
3), continue from the junction of bottom surface and the 4th side to the second corner block upper edge of first side, second side
Woven with the upper edge of the 4th side, between this line by line both ends increase needle number and by both ends respectively line by line with corresponding row the three or three
The to be stapled apposition suture of the second of hornblock forms the second suture of third corner block and the second corner block.
The first side, second side, third side and the 4th side include the internal layer and outer layer of braiding connection, upper
It states in step 1) and step 3), is weaving into corresponding first side, second side, third side and the 4th side adjacent two
Between face when junction, internal layer uses empty needle weave.
In above-mentioned steps 2) in, braiding to bottom surface respectively with first side, second side, third side and the 4th side
Between junction when used knitting.
By using above-mentioned technical proposal, the beneficial effects of the utility model are: above-mentioned gengon fabric yarn passes through volume
The molding of loom tool integrated woven, structure are divided into bottom surface, first side, second side, third side, the 4th side, and first
Side, second side are divided into the first corner block, the second corner block, third corner block again, by setting this for the stereo fabric
Structure can be realized the integrated woven on straight-bar machines using above-mentioned weaving method progress sequence braiding and form, and can pass through yarn in appearance
Line options, weave integrated woven form a variety of decorative pattern flower type structures, and knitting forming rear distraction is the structure of square solid, produce
Product one effect is complete, can no longer need to machine-shaping structure of separately sewing, and may replace artificial braiding, high efficiency quantization production can
The production process for simplifying product can be applied to other products and be used using the exploitation of braided material, designed to household objects
Middle problems of the prior art provide solution, realize the new production more using braiding fabric as new material application
Product, such as it is applied to storing basket, external packing box product.The position of the further vertical edge line of above structure is single layer, bottom surface and four
The junction of circumferential surface was the empty needle braiding used in needle knitting line and method, crosses needle knitting, and product braiding is enabled to complete
There is stereoscopic-state afterwards, slightly arrangement stereoscopic-state is more carefully and neatly done, can be without the setting treatment after progress, if to reach certainly
Other effects can carry out shaping processing.
Detailed description of the invention
Fig. 1 and Fig. 2 be the utility model relates to a kind of molding gengon fabric of integrated woven structural schematic diagram and
Deployed configuration schematic diagram;
Fig. 3 be the utility model relates to a kind of molding gengon fabric of integrated woven be paper towel box structural representation
Figure.
In figure:
Bottom surface 1;First side 2;Second side 3;Third side 4;4th side 5;
Capping 6;Paper drawing mouth 61;Lip is along 62;
Suture 01;First corner block 02;Second corner block 03;
Third corner block 04;Vertical edge line 05;Cross needle knitting line 06;Front half section a;Second half section b.
Specific embodiment
In order to which the technical solution of the utility model is explained further, below by specific embodiment come to the utility model into
Row elaborates.
The molding gengon fabric of integrated woven disclosed by the utility model, it is as shown in Figure 1, Figure 2 and Figure 3, described polygon
Body fabric is square stereochemical structure, is formed by yarn by weaving machinery integrated woven, and yarn can be selected not according to design
Same color, unlike material can knit out different design effects according to design by weaving machinery, can also integrated woven
Other structures, such as belt, through-hole are formed, the gengon fabric of the utility model, be as shown in Figure 1 is open set above
Object basket is as shown in Figure 3 the paper towel box with capping, and the structure of the two includes the bottom surface 1 of quadrangle and along 1 surrounding of bottom surface
Two opposite first sides 2, second side 3 and the two opposite third sides 4, the 4th side 5 being arranged, the first side 2
Two sutures 01, first side 2 and the are formed to lower edge both ends respectively along central point from it respectively with second side 3
Two sutures 01 of two side faces 3 respectively divide first side 2 and second side 3 for first triangle adjacent with third side 4
Block 02, second corner block 03 adjacent with the 4th side 5 and the third corner block 04 adjacent with bottom surface 1, the structure are that this is practical new
Type realizes the main feature of straight-bar machines integrated woven molding tetragonal body structure, is conducive to weave, specifically in following weaving method
Middle explanation, the storing basket of Fig. 1, corresponding bottom surface 1 is above opening, and the upper edge of the 4th side 5 of the paper towel box of Fig. 3 is also prolonged
It stretches and is knitted to form capping 6, the lid of capping 6 is closed can be corresponding with its bottom surface 1 in opening, and paper drawing mouth 61 has been knitted to form on capping 6, has been
So that used as paper towel box be it is more attractive, the extension of the edge of capping 6 described in the present embodiment is knitted to form and can be attached to first side
2, for the lip in second side 3 and third side 4 along 62, such lip can be covered on first side 2, second side 3 and third along 62
It is not in gap on side 4, it is seen that in paper towel box, use is more attractive, and the lip is along 62 and first side 2, second side 3
And/or connection structure interconnected is corresponded on third side 4, such as equipped with the velcro being bonded to each other, it can be fixed by capping 6
Firmly.
The weaving method of above-mentioned storing basket is, using the straight-bar machines including preceding needle bed and rear needle bed, to import the stereo fabric
The pattern program of computer design, and yarn is put in the yarn mouth of straight-bar machines according to design, start straight-bar machines, is compiled according to pattern program
It knits;When braiding,
1) since first side 2, second side 34 upper edge of 02 upper edge of the first corner block and third side starting
It weaving to the junction of third side 4 and bottom surface 1, both ends reduce crochet needle number and tangle the yarn at both ends line by line between this,
Each row end of two first corner blocks 02 forms the first point to be stapled;
2), continue to weave from the junction of third side 4 and bottom surface 1 to the junction of bottom surface 1 and the 4th side 5, braiding
It is divided into front half section and second half section, i.e., the region that front half section as shown in Figure 2 is enclosed by a, the region that the second half section is enclosed by b is being compiled
It knits between front half section both ends line by line and increases needle number and by both ends respectively line by line with the first of the first corner block 02 of corresponding row wait stitch
Chalaza apposition suture forms the first suture (the as above-mentioned first side 2, the of the first corner block 02 and third corner block 04
Corresponding wherein one of the suture 01 of two side faces 3);Both ends reduce crochet needle number and by two line by line between weaving tail section
The yarn at end tangles, and crochet needle number opposite with front half section is to increase needle number, and each row end of two second corner blocks 03 forms second
Point to be stapled;
3), continue from the junction of bottom surface 1 and the 4th side 5 to the second corner block 03 of first side 2, second side 3
The braiding of the upper edge of upper edge and the 4th side 5, between this line by line both ends increase needle number and by both ends respectively line by line with corresponding row
Third corner block 04 second to be stapled apposition suture, form third corner block 04 and the second corner block 03 second suture
Line (corresponding other one of suture 01 of as above-mentioned first side 2, second side 3).
Due to straight-bar machines mechanical structure and its working method, the distance between preceding needle bed and rear needle bed are relatively narrow, and braiding is all
The fabric of flat form, and the gengon fabric of the utility model, if backfin is at flat form, it may appear that more compared with multiple location
Layer overlapping, it has not been convenient to weave, therefore gengon fabric can not be woven by the way of backfin, thus set gengon fabric
Above-mentioned structure is set to use the above method to be woven, the edge that can be realized sequence weaves to another side edge, suitable
Edge surface can be sutured and be connected again while sequence weaves, to knit out the structure come as gengon.
It, can be by first side 2, second side 3, third side 4 and the in above-mentioned weaving method step 1) and step 3)
The structure that four sides 5 are designed as double braid connection includes internal layer and outer layer, is joined in this way in braiding between adjacent two sides
When place is 05 position of vertical edge line, empty needle weave (being also possible to outer layer using empty needle weave, preferably in internal layer) is can be used in internal layer,
The i.e. described vertical edge line 05 is the single layer that internal layer or outer layer empty needle weave, and is knit out in this way in this position of vertical edge line 05 compared to it
His position is relatively thin, and junction is easy the folding line that bending forms junction, is conducive to the embodiment of stereoscopic effect, i.e., upright effect
Fruit is more preferable;In addition, in above-mentioned steps 2) in, in braiding the bottom of to, 1 respectively with first side 2, second side 3, third side 4 and
Knitting can be used when junction between the 4th side 5, the bottom surface 1 described so respectively with first side 2, second side 3,
Junction between third side 4 and the 4th side 5 formed needle knitting line 06, what this kind of weave was formed cross needle knitting line has with
With the effect of above-mentioned empty needle weave, i.e. the bending effect of junction, be conducive to the embodiment of stereoscopic effect, i.e., upright effect is more preferable.
The weaving method of above-mentioned paper towel box be above-mentioned storing basket step 3) afterwards the second corner block 03 upper edge narrow
Braiding continues to weave to the edge of opposite capping 6, when braiding, is being woven into corresponding paper drawing mouth from the upper edge of the 4th side 5
Narrow when 61 position row braiding, set up another needle knitting in next line corresponding position to forming hatch frame, there are also lip along 62
Sequence is knitted to form together during the braiding of 4th side 5.
Three-dimensional product structure is distinguished braiding and is linked in sequence different regions by above-mentioned weaving method to be woven, because
This can be realized is woven by straight-bar machines, and knitting forming effect is good, and braid efficiency is high, in appearance can a variety of decorative patterns of knitting forming
Flower type structure, product one effect is complete, can no longer need to machine-shaping structure of separately sewing, and may replace artificial braiding, high efficiency amount
Metaplasia produces, and can simplify the production process of product, can be applied to other products and uses using the exploitation of braided material, gives house
It occupies problems of the prior art in article design and solution is provided.
The product form and style of above-described embodiment and schema and non-limiting the utility model, any technical field
The appropriate changes or modifications that those of ordinary skill does it all should be regarded as the patent category for not departing from the utility model.