CN108754820A - The molding gengon fabric of integrated woven and its weaving method - Google Patents
The molding gengon fabric of integrated woven and its weaving method Download PDFInfo
- Publication number
- CN108754820A CN108754820A CN201810965505.XA CN201810965505A CN108754820A CN 108754820 A CN108754820 A CN 108754820A CN 201810965505 A CN201810965505 A CN 201810965505A CN 108754820 A CN108754820 A CN 108754820A
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- fabric
- line
- gengon
- corner block
- molding
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Abstract
The present invention discloses a kind of molding gengon fabric of integrated woven and its weaving method, gengon fabric is molded by yarn machinery integrated woven, including bottom surface and first side, second side, third side and the 4th side, first side and second side are respectively formed two sutures, suture divides first side and second side to the first corner block, the second corner block and third corner block, using straight-bar machines, import the pattern program of computer design, and yarn is put in yarn mouth, start straight-bar machines, is woven according to pattern program；When braiding, it takes up one's knitting the junction to third side and bottom surface from two first corner block upper edges and third side upper edge, continue to weave from the junction of third side and bottom surface to the junction of bottom surface and the 4th side, form the first suture, continue to weave from the junction of bottom surface and the 4th side to the upper edge of two second corner block upper edges and the 4th side, forms the second suture.The structural approach can be not necessarily to another sewing and process, and production process is simple.
Description
Technical field
The present invention relates to mechanical braided fabric fields, more particularly to the molding gengon fabric of integrated woven and its braiding
Method.
Background technology
Weave application of the fabric in life household article, it may be said that be more and more, have wide range of applications, apply
A kind of feeling that amenity is satisfied is brought to living environment in household objects, it is deep to be favored by part Home Fashion & Design Shanghai teacher.
Currently, the use of common fabric is needed by processing sewing into the structure of required product, manufacturing procedure is more,
It is of high cost；In addition, being that integrated woven is molding there are also assembling-disassembling, and it is the structure of one programming forming stereo, part
Without carrying out sewing machine-shaping structure, but the product of this integrated woven forming stereo structure is all hand knitting at present
Or hook and be made into type, as hand woven, hand woven is extremely inefficient, of high cost, and large batch of order needs more artificial progress, no
With artificial knitting skill proficiency difference, difference is held to the elasticity of litzendraht wire, therefore assembling-disassembling quality is unable to reach one
A preferable consistency, therefore hand woven is only suitable for a small amount of customization at present, is not suitable for producing in batches.
In summary, braided fabric is influenced by above-mentioned factor, and the application in life household article is also limited,
Although being favored by part Home Fashion & Design Shanghai teacher, more applications are cannot achieve for fear of existing machinery knitting skill.In view of this,
Inventor has this case generation then in view of the above-mentioned problems, endeavouring to study with great concentration.
Invention content
The purpose of the present invention is to provide a kind of molding gengon fabrics of integrated woven, to pass through braiding using yarn
The product of mechanical integrated woven molding gengon structure, without another sewing machine-shaping structure, production process is simple.
Another object of the present invention is to provide a kind of machineries to weave the above-mentioned molding gengon fabric of integrated woven
Weaving method.
To achieve the above object, the technical scheme is that：The molding gengon fabric of integrated woven, the gengon
Fabric is molded by yarn by weaving machinery integrated woven comprising the bottom surface of quadrangle and along the two opposite of bottom surface surrounding setting
First side, second side and two opposite third sides, the 4th side, the first side and second side are respectively from upper
Edge center point forms two sutures to lower edge both ends respectively, and two sutures of first side and second side respectively will
First side and second side be divided into first corner block adjacent with third side, the second corner block adjacent with the 4th side and with
The adjacent third corner block in bottom surface.
The gengon fabric is storing basket, and the corresponding bottom surface is above opening.
The first side, second side, third side and the 4th side include internal layer and outer layer, between adjacent two sides
Junction is vertical edge line, and the vertical edge line is the single layer that internal layer or outer layer empty needle weave.
Junction of the bottom surface respectively between first side, second side, third side and the 4th side was needle
Litzendraht wire.
The upper edge of 4th side, which extends, is knitted to form capping.
The capping edge extension is knitted to form the lip edge that can be attached on first side, second side and/or third side,
Connection structure of the lip along interconnection corresponding on first side, second side and/or third side.
The gengon fabric is paper towel box, and the corresponding bottom surface is capping above, has been knitted to form on the capping
Paper drawing mouth.
The weaving method of the molding gengon fabric of integrated woven, the gengon fabric pass through weaving machinery one by yarn
Body knitting forming comprising the bottom surface of quadrangle and two opposite first sides, second side and two along the setting of bottom surface surrounding
Opposite third side, the 4th side, the first side and second side are respectively from upper edge central point respectively to lower edge
First side and second side are divided by two sutures of two sutures of both ends formation, first side and second side respectively
First corner block, with fourth side adjacent second corner block and with the bottom surface adjacent third corner block adjacent with third side；
Its weaving method is, using the straight-bar machines including preceding needle bed and rear needle bed, to import the stereo fabric computer design
Pattern program, and yarn is put in the yarn mouth of straight-bar machines according to design, start straight-bar machines, is woven according to pattern program；When braiding,
1) from first side, the first corner block upper edge of second side and third side upper edge needle knitting to
The junction of third side and bottom surface, both ends are reduced crochet needle number and are tangled the yarn at both ends, two the 1st line by line between this
Each row end of hornblock forms the first point to be stapled；
2), continue to weave from the junction of third side and bottom surface to the junction of bottom surface and the 4th side, braiding is divided into
Front half section and second half section, between weaving front half section line by line both ends increase needle number and by both ends respectively line by line with corresponding row first
First to be stapled apposition suture of corner block forms the first suture of the first corner block and third corner block；After braiding
Both ends reduce crochet needle number and tangle the yarn at both ends line by line between half section, and each row end of two second corner blocks forms second
Point to be stapled；
3), continue from the junction of bottom surface and the 4th side to the second corner block upper edge of first side, second side
Woven with the upper edge of the 4th side, between this line by line both ends increase needle number and by both ends respectively line by line with corresponding row the three or three
Second to be stapled apposition suture of hornblock forms the second suture of third corner block and the second corner block.
The first side, second side, third side and the 4th side include the internal layer and outer layer of braiding connection, upper
It states in step 1) and step 3), is weaving into corresponding first side, second side, third side and the 4th side adjacent two
Between face when junction, internal layer uses empty needle weave.
In above-mentioned steps 2) in, braiding to bottom surface respectively with first side, second side, third side and the 4th side
Between junction when used knitting.
By using above-mentioned technical proposal, the beneficial effects of the invention are as follows：Above-mentioned gengon fabric yarn passes through braider
Tool integrated woven is molded, and structure is divided into bottom surface, first side, second side, third side, the 4th side, and first side,
Second side is divided into as the first corner block, the second corner block, third corner block, is adopted by setting the stereo fabric to the structure
Sequence braiding is carried out with above-mentioned weaving method, the integrated woven molding on straight-bar machines can be realized, and can be selected in appearance by yarn
It selects, a variety of decorative pattern flower type structures of weave integrated woven molding, knitting forming rear distraction is the structure of square solid, product one
Body effect is complete, can no longer need to machine-shaping structure of separately sewing, and may replace artificial braiding, and high efficiency quantization production can simplify
The production process of product can be applied to other products and be used using the exploitation of braided material, existing in being designed to household objects
There is the problem of technology to provide solution, realizes the new product more using braiding fabric as new material application, such as
Applied to products such as storing basket, external packing boxs.The position of the further vertical edge line of above structure is single layer, bottom surface and peripheric surface
Junction was the empty needle braiding used in needle knitting line and method, crosses needle knitting, enabled to have after the completion of product braiding
There is stereoscopic-state, slightly arrangement stereoscopic-state is more carefully and neatly done, the sizing treatment after progress can be not necessarily to, if to reach other effects certainly
Fruit can carry out shaping processing.
Description of the drawings
Fig. 1 and Fig. 2 is structural schematic diagram and the expansion of a kind of molding gengon fabric of integrated woven of the present invention
Structural schematic diagram；
Fig. 3 is the structural schematic diagram that a kind of molding gengon fabric of integrated woven of the present invention is paper towel box.
In figure：
Bottom surface 1；First side 2；Second side 3；Third side 4；4th side 5；
Capping 6；Paper drawing mouth 61；Lip is along 62；
Suture 01；First corner block 02；Second corner block 03；
Third corner block 04；Vertical edge line 05；Cross needle knitting line 06；Front half section a；Second half section b.
Specific implementation mode
In order to further explain the technical solution of the present invention, being explained in detail the present invention below by specific embodiment
It states.
The molding gengon fabric of integrated woven disclosed by the invention, as shown in Figure 1, Figure 2 and Figure 3, the gengon is knitted
Object is square stereochemical structure, is molded by weaving machinery integrated woven by yarn, and yarn can select different face according to design
Color, unlike material can knit out different design effects by weaving machinery according to design, also can integrated woven molding
Other structures, such as belt, through-hole, gengon fabric of the invention are the storing basket for being opening above as shown in Figure 1, such as
Shown in Fig. 3 is the paper towel box with capping, and the structure of the two includes the bottom surface 1 of quadrangle and is arranged along 1 surrounding of bottom surface
Two opposite first sides 2, second side 3 and two opposite third sides 4, the 4th side 5, the first side 2 and second
Side 3 forms two sutures 01, first side 2 and second side to lower edge both ends respectively along central point from it respectively
3 two sutures 01 respectively by first side 2 and second side 3 divide for first corner block 02 adjacent with third side 4, with
4th side, 5 adjacent second corner block 03 and the third corner block 04 adjacent with bottom surface 1, the structure are that the present invention realizes straight-bar machines one
The main feature of body knitting forming tetragonal body structure, is conducive to weave, specifically illustrate in following weaving method, Fig. 1's
Storing basket, corresponding bottom surface 1 is above opening, and the upper edge of the 4th side 5 of the paper towel box of Fig. 3, which also extends, is knitted to form lid
Face 6, the lid of capping 6 is closed can be corresponding with its bottom surface 1 in opening, paper drawing mouth 61 has been knitted to form on capping 6, to make as paper handkerchief
Box use is more attractive, and the extension of the edge of capping 6 described in the present embodiment, which is knitted to form, can be attached to first side 2,3 and of second side
Along 62, such lip can be covered in along 62 on first side 2, second side 3 and third side 4 lip on third side 4, will not be gone out
Existing gap, it is seen that in paper towel box, use is more attractive, and the lip is along 62 and first side 2, second side 3 and/or third side 4
The upper corresponding connection structure being connected with each other, such as equipped with the velcro being bonded to each other, capping 6 can be fixed.
The weaving method of above-mentioned storing basket is, using the straight-bar machines including preceding needle bed and rear needle bed, to import the stereo fabric
The pattern program of computer design, and yarn is put in the yarn mouth of straight-bar machines according to design, start straight-bar machines, is compiled according to pattern program
It knits；When braiding,
1) since first side 2, second side 34 upper edge of 02 upper edge of the first corner block and third side starting
It weaving to the junction of third side 4 and bottom surface 1, both ends reduce crochet needle number and tangle the yarn at both ends line by line between this,
Each row end of two first corner blocks 02 forms the first point to be stapled；
2), continue to weave from the junction of third side 4 and bottom surface 1 to the junction of bottom surface 1 and the 4th side 5, braiding
It is divided into front half section and second half section, i.e., the region that front half section as shown in Figure 2 is enclosed by a, the region that the second half section is enclosed by b is being compiled
Knit between front half section that both ends increase needle number and wait stitching with the first of the first corner block 02 of corresponding row line by line respectively by both ends line by line
Chalaza apposition suture, the first suture for forming the first corner block 02 and third corner block 04 (is above-mentioned first side 2, the
Corresponding wherein one of the suture 01 of two side faces 3)；Both ends reduce crochet needle number and by two line by line between weaving tail section
The yarn at end tangles, and crochet needle number is opposite with front half section to increase needle number, and each row end of two second corner blocks 03 forms second
Point to be stapled；
3), continue from the junction of bottom surface 1 and the 4th side 5 to the second corner block 03 of first side 2, second side 3
The upper edge of upper edge and the 4th side 5 weaves, between this line by line both ends increase needle number and by both ends respectively line by line with corresponding row
Third corner block 04 second to be stapled apposition suture, form third corner block 04 and the second corner block 03 second suture
Line (being corresponding other one of the suture 01 of above-mentioned first side 2, second side 3).
Due to straight-bar machines mechanical structure and its working method, the distance between preceding needle bed and rear needle bed are relatively narrow, and braiding is all
The fabric of flat form, and the gengon fabric of the present invention, if backfin is at flat form, it may appear that compared with the multilayer weight of multiple location
It is folded, it has not been convenient to weave, therefore gengon fabric can not be woven by the way of backfin, thus set gengon fabric to
Above-mentioned structure uses the above method to be woven, and can realize that an edge of sequence, along weaving, is compiled to another side in sequence
Edge surface can be sutured and be connected again while knitting, to knit out the structure come as gengon.
It, can be by first side 2, second side 3, third side 4 and the in above-mentioned weaving method step 1) and step 3)
The structure that four sides 5 are designed as double braid connection includes internal layer and outer layer, is joined in this way between adjacent two sides in braiding
When place is vertical edge 05 position of line, empty needle weave (can also be that outer layer uses empty needle weave, preferably in internal layer) can be used in internal layer,
The i.e. described vertical edge line 05 is the single layer that internal layer or outer layer empty needle weave, and knits out compare it in this position of vertical edge line 05 in this way
His position is relatively thin, and junction is easy the folding line that bending forms junction, is conducive to the embodiment of stereoscopic effect, i.e., upright effect
Fruit is more preferable；In addition, in above-mentioned steps 2) in, in braiding the bottom of to, 1 respectively with first side 2, second side 3, third side 4 and
Knitting can be used when junction between the 4th side 5, in this way the bottom surface 1 respectively with first side 2, second side 3,
Junction between third side 4 and the 4th side 5 formed needle knitting line 06, what this kind of weave was formed cross needle knitting line has with
With the effect of above-mentioned empty needle weave, i.e. the bending effect of junction, be conducive to the embodiment of stereoscopic effect, i.e., upright effect is more preferable.
The weaving method of above-mentioned paper towel box be above-mentioned storing basket step 3) afterwards the second corner block 03 upper edge narrow
Braiding continues to weave to the edge of opposite capping 6, when braiding, is being woven into corresponding paper drawing mouth from the upper edge of the 4th side 5
Narrow when 61 position row braiding, set up another needle knitting in next line corresponding position to form hatch frame, also lip along 62
Sequence is knitted to form together during the braiding of 4th side 5.
Three-dimensional product structure is distinguished braiding and is linked in sequence different regions by above-mentioned weaving method to be woven, because
This can realize and be woven by straight-bar machines that knitting forming effect is good, and braid efficiency is high, in appearance can a variety of decorative patterns of knitting forming
Flower type structure, product one effect is complete, can no longer need to machine-shaping structure of separately sewing, and may replace artificial braiding, high efficiency amount
Metaplasia is produced, and the production process of product can be simplified, and be can be applied to other products and is used using the exploitation of braided material, gives house
It occupies problems of the prior art in article design and solution is provided.
The product form and style of above-described embodiment and schema and the non-limiting present invention, any technical field it is common
The appropriate changes or modifications that technical staff does it all should be regarded as the patent category for not departing from the present invention.
Claims (10)
1. the molding gengon fabric of integrated woven, it is characterised in that：The gengon fabric passes through weaving machinery one by yarn
Body knitting forming comprising the bottom surface of quadrangle and two opposite first sides, second side and two along the setting of bottom surface surrounding
Opposite third side, the 4th side, the first side and second side are respectively from upper edge central point respectively to lower edge
First side and second side are divided by two sutures of two sutures of both ends formation, first side and second side respectively
First corner block, with fourth side adjacent second corner block and with the bottom surface adjacent third corner block adjacent with third side.
2. the molding gengon fabric of integrated woven as described in claim 1, it is characterised in that：The first side, second
Side, third side and the 4th side include internal layer and outer layer, and junction is vertical edge line, the vertical edge line between adjacent two sides
The single layer woven for internal layer or outer layer empty needle.
3. the molding gengon fabric of integrated woven as described in claim 1, it is characterised in that：The bottom surface is respectively with first
Junction between side, second side, third side and the 4th side was needle knitting line.
4. the molding gengon fabric of integrated woven as described in claim 1-3 any one, it is characterised in that：Described 4th
The upper edge of side, which extends, is knitted to form capping.
5. the molding gengon fabric of integrated woven as claimed in claim 4, it is characterised in that：The capping edge, which extends, to be compiled
Knit the lip edge to be formed and can be attached on first side, second side and/or third side, the lip edge and first side, the second side
The corresponding connection structure being connected with each other on face and/or third side.
6. the molding gengon fabric of integrated woven as described in claim 1-3 any one, it is characterised in that：It is described polygon
Body fabric is paper towel box, and the corresponding bottom surface is capping above, and paper drawing mouth has been knitted to form on the capping.
7. the molding gengon fabric of integrated woven as described in claim 1-3 any one, it is characterised in that：It is described polygon
Body fabric is storing basket, and the corresponding bottom surface is above opening.
8. the weaving method of the molding gengon fabric of integrated woven, it is characterised in that：The gengon fabric is passed through by yarn
Weaving machinery integrated woven is molded comprising the bottom surface of quadrangle and along the setting of bottom surface surrounding two opposite first sides, the
Two side faces and two opposite third sides, the 4th side, the first side and second side are respectively from upper edge central point point
Two sutures are not formed to lower edge both ends, two bars of sutures of first side and second side are respectively by first side and the
Two side faces are divided into first corner block adjacent with third side, the second corner block adjacent with the 4th side and adjacent with bottom surface
Three corner blocks；
Its weaving method is, using the straight-bar machines including preceding needle bed and rear needle bed, to import the pattern of the stereo fabric computer design
Program, and yarn is put in the yarn mouth of straight-bar machines according to design, start straight-bar machines, is woven according to pattern program；When braiding,
1) from first side, the first corner block upper edge of second side and third side upper edge needle knitting to third
The junction of side and bottom surface, both ends are reduced crochet needle number and are tangled the yarn at both ends, two first corner blocks line by line between this
Each row end formed the first point to be stapled；
2), continue to weave from the junction of third side and bottom surface to the junction of bottom surface and the 4th side, braiding is divided into first half
Section and the second half section, between weave front half section line by line both ends increase needle number and by both ends distinguish line by line with the first triangle of corresponding row
First to be stapled apposition suture of block forms the first suture of the first corner block and third corner block；In weaving tail section
Between line by line both ends reduce and crochet needle number and tangle the yarn at both ends, each row end of two second corner blocks forms second and waits stitching
Chalaza；
3), continue from the junction of bottom surface and the 4th side to first side, the second corner block upper edge of second side and the
The upper edges of four sides weaves, between this line by line both ends increase needle number and by both ends respectively line by line with the third corner block of corresponding row
Second to be stapled apposition suture, formed third corner block and the second corner block the second suture.
9. the weaving method of the molding gengon fabric of integrated woven as claimed in claim 8, it is characterised in that：Described first
Side, second side, third side and the 4th side include the internal layer and outer layer of braiding connection, in above-mentioned steps 1) and step 3)
In, at junction between weaving the two sides adjacent into corresponding first side, second side, third side and the 4th side,
Internal layer uses empty needle weave.
10. the weaving method of the molding gengon fabric of integrated woven as claimed in claim 8 or 9, it is characterised in that：Upper
It states in step 2), in braiding to the bottom surface junction between first side, second side, third side and the 4th side respectively
Shi Caiyong crosses knitting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810965505.XA CN108754820B (en) | 2018-08-23 | 2018-08-23 | Integrally woven and formed multi-edge fabric and weaving method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810965505.XA CN108754820B (en) | 2018-08-23 | 2018-08-23 | Integrally woven and formed multi-edge fabric and weaving method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108754820A true CN108754820A (en) | 2018-11-06 |
| CN108754820B CN108754820B (en) | 2023-08-29 |
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ID=63967607
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810965505.XA Active CN108754820B (en) | 2018-08-23 | 2018-08-23 | Integrally woven and formed multi-edge fabric and weaving method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110250642A (en) * | 2019-06-14 | 2019-09-20 | 鹤山精丰织造有限公司 | A kind of vamp production method woven together with flap and vamp |
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| JP2007016351A (en) * | 2005-07-07 | 2007-01-25 | Shima Seiki Mfg Ltd | Method for knitting box type knitted fabric |
| JP2008308794A (en) * | 2007-06-15 | 2008-12-25 | Shima Seiki Mfg Ltd | Three-dimensional knit fabric and method for knitting the same |
| CN102443957A (en) * | 2010-10-04 | 2012-05-09 | 株式会社岛精机制作所 | Knitting method of three dimensionally shaped-knitted fabric, and three dimensionally shaped-knitted fabric |
| CN103572485A (en) * | 2012-08-06 | 2014-02-12 | 株式会社岛精机制作所 | Method for knitting knitted fabric and knitted fabric |
| CN208701311U (en) * | 2018-08-23 | 2019-04-05 | 福建荣荣新材料股份有限公司 | The molding gengon fabric of integrated woven |
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2018
- 2018-08-23 CN CN201810965505.XA patent/CN108754820B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007016351A (en) * | 2005-07-07 | 2007-01-25 | Shima Seiki Mfg Ltd | Method for knitting box type knitted fabric |
| JP2008308794A (en) * | 2007-06-15 | 2008-12-25 | Shima Seiki Mfg Ltd | Three-dimensional knit fabric and method for knitting the same |
| CN102443957A (en) * | 2010-10-04 | 2012-05-09 | 株式会社岛精机制作所 | Knitting method of three dimensionally shaped-knitted fabric, and three dimensionally shaped-knitted fabric |
| CN103572485A (en) * | 2012-08-06 | 2014-02-12 | 株式会社岛精机制作所 | Method for knitting knitted fabric and knitted fabric |
| CN208701311U (en) * | 2018-08-23 | 2019-04-05 | 福建荣荣新材料股份有限公司 | The molding gengon fabric of integrated woven |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110250642A (en) * | 2019-06-14 | 2019-09-20 | 鹤山精丰织造有限公司 | A kind of vamp production method woven together with flap and vamp |
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| Publication number | Publication date |
|---|---|
| CN108754820B (en) | 2023-08-29 |
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