CN208699937U - A kind of blanking turnover unit - Google Patents
A kind of blanking turnover unit Download PDFInfo
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- CN208699937U CN208699937U CN201821413303.6U CN201821413303U CN208699937U CN 208699937 U CN208699937 U CN 208699937U CN 201821413303 U CN201821413303 U CN 201821413303U CN 208699937 U CN208699937 U CN 208699937U
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- reforming
- positioning
- conveying mechanism
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- rack
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Abstract
A kind of blanking turnover unit, solves large labor intensity of the existing technology, and safety is poor, and production efficiency is low, the single problem of application surface.The rack of conveying mechanism is provided with including top, it is characterised in that: the side of conveying mechanism direction of transfer front end is provided with front stop mechanism；Lifting positioning mechanism is disposed in rack, the lower section of conveying mechanism is arranged in the lifting portion for lifting positioning mechanism, and the positioning portion of reforming for lifting positioning mechanism is in the top of conveying mechanism two sides；The turning manipulator being arranged above conveying mechanism, is moveably positioned in the braced frame outside conveying mechanism, discharge transfer cart is provided in braced frame.It is designed rationally, compact-sized, can effectively save manpower, and high degree of automation, labor intensity is low, can be obviously improved production efficiency, reduces production cost, and can guarantee product Cleanliness quality, applied widely, practical.
Description
Technical field
The utility model belongs to mechanical equipment technical field, and in particular to one kind can effectively save manpower, the degree of automation
Height, labor intensity is low, can be obviously improved production efficiency, reduces production cost, blanking turnover unit applied widely.
Background technique
In the production process of solar silicon wafers, for the ease of the progress of slicing process, it is necessary to by bonding silicon materials
Overturn 180 degree so that silicon materials towards ground direction, resin plate and crystal holder upward, and be placed on carrier, then convey
It is sliced at chopper and slicer.However, the total weight after silicon materials, resin plate and crystal holder three bonding, generally 50
Kilogram to 100 kilograms or so, existing production technology is mainly by manual operation to overturn bonding silicon materials, then manually
It is transported on carrier, large labor intensity, operator is easy fatigue, and safety is poor, and production efficiency is low.In addition, current is some
Blanking automatic turning mechanism can not be suitable for the silicon materials of a variety of crystal holder specifications simultaneously, and application surface is single, the practicability is poor.Therefore have must
Technique is overturn to the silicon materials of the prior art and device is improved.
Utility model content
The utility model is aiming at the above problem, and manpower can effectively be saved by providing one kind, and high degree of automation, labour is by force
It spends low, can be obviously improved production efficiency, reduce production cost, blanking turnover unit applied widely.
The technical scheme adopted by the utility model is the blanking turnover unit includes rack, it is characterised in that: the machine
The top of frame is provided with conveying mechanism, and the side of conveying mechanism direction of transfer front end is provided with front stop mechanism；In the rack
It is additionally provided with lifting positioning mechanism, the lower section of conveying mechanism is arranged in the lifting portion for lifting positioning mechanism, lifts positioning mechanism
The positioning portion of reforming is in the top of conveying mechanism two sides；Turning manipulator, turning mechanical are provided with above the conveying mechanism
Hand is moveably positioned in the braced frame being arranged outside conveying mechanism, and discharge transfer cart is additionally provided in braced frame.
The conveying mechanism is made of plate chain pipeline, and the both ends of plate chain pipeline are respectively arranged with drive sprocket and driven
The rotation axis of sprocket wheel, drive sprocket is connected by chain wheel driving mechanism with the driving end of feed drive device；The plate chain conveying
Two sides in the middle part of line be also respectively provided with to penetrate switch；Plate chain pipeline is connected by pipeline connection frame with rack.To pass through
Plate chain pipeline transmits bonding silicon materials, and judges that whether there is or not crystal holders on plate chain pipeline using to switch is penetrated.
The front stop mechanism includes that gear stops fixed bracket, and gear stops support bracket fastened top, is provided with edge and conveying mechanism
The gear of the perpendicular horizontal direction arrangement of direction of transfer stops sliding rail, and gear stops sliding on sliding rail and be provided with gear to stop sliding rack；The gear
Stop support bracket fastened top, be additionally provided with and stop telescopic cylinder along the gear that gear stops slide direction arrangement, gear stops the fixation of telescopic cylinder
End stops fixed bracket with gear and is connected, and the telescopic end that gear stops telescopic cylinder then stops sliding rack with gear and is connected；Also, the gear stops sliding
The side of frame towards conveying mechanism is provided with stop component.To stop the stretching of telescopic cylinder by keeping off, gear driven to stop sliding rack
Stop sliding rail reciprocating motion along gear, and then the silicon materials transmitted on conveying mechanism keep off using stop component and stops or lets pass.
The gear stops side of the sliding rack towards conveying mechanism, is provided with the block tune along conveying mechanism direction of transfer arrangement
Position sliding rail, the side of block positioning sliding rail are provided with block positioning lead screw, block positioning lead screw cloth parallel with block positioning sliding rail
It sets, and one end of block positioning lead screw is provided with positioning driving device；The stop component includes positioning connecting plate, positioning connection
The side of plate towards conveying mechanism is provided with block mounting rack, and the side that block mounting rack is in contact with crystal holder is provided with gear and stops
Block；The other side of stop component positioning connecting plate is provided with positioning sliding block, and the side for sliding block of transposing is provided with positioning nut；Block
Component is slidably arranged in gear by sliding block of transposing and stops on the block positioning sliding rail of sliding rack, meanwhile, the positioning nut of stop component
It is cooperatively connected with block positioning lead screw.With by positioning driving device drive block transpose lead screw rotation, and then using with
Positioning nut that positioning lead screw is cooperatively connected drives block mounting rack and gear thereon to stop block together along block positioning sliding rail
Move back and forth, thus according to the needs of use, neatly change gear and stop the gear off-position of block and set, realize to variety classes crystal holder and its
The accurate gear of upper silicon materials stops.
The lifting portion of the lifting positioning mechanism, including being horizontally set on top in the middle part of the fixed connecting plate being connected with rack
Raising board, be provided with the lifting cylinder arranged vertically, fixing end and the fixed connecting plate phase of lifting cylinder below raising board
Even, the telescopic end of lifting cylinder is then connected with the middle part of raising board；Also, the both ends of raising board are sliding by lifting guide pillar respectively
In the dynamic lifting guide sleeve for being plugged on the setting of fixed connecting plate two sides.To drive raising board liter using the flexible of lifting cylinder
Drop, and then the silicon materials stopped on conveying mechanism by gear are risen, convenient for subsequent positioning of reforming.
The positioning of the lifting positioning mechanism is reformed portion, including along the level side perpendicular with conveying mechanism direction of transfer
To, the two-way lead screw of reforming that is arranged on the fixed connecting plate being connected with rack, the one end for two-way lead screw of reforming, which is provided with, reforms
Driving device；Reform and be provided with two groups of mechanisms that reform being arranged symmetrically on two-way lead screw, and two groups of mechanisms that reform be located at it is defeated
It send the two sides of mechanism and can be moved in opposite directions or backwards with the rotation for two-way lead screw of reforming；Meanwhile each group is reformed the lower part of mechanism
Sliding rail of reforming also respectively with two-way lead screw side setting of reforming is slidably connected, sliding rail of reforming cloth parallel with two-way lead screw of reforming
It sets.To drive the mechanism that reforms being arranged symmetrically to move toward one another, and then to be lifted to lifting portion using the rotation for two-way lead screw of reforming
The silicon materials to get up implement positioning of reforming, conducive to the crawl of turning manipulator.
The mechanism that reforms includes connecting plate of reforming, and the top for connecting plate of reforming is provided with the installation of reforming arranged vertically
Frame, mounting rack upper end of reforming are provided with reform plate towards the side of silicon materials to be reformed, and reform plate is located at the conveying mechanism
Top；The lower part of the connecting plate of reforming is provided with nut of reforming, and the side for nut of reforming is provided with sliding block of reforming；It reforms machine
Structure by sliding block of reforming be slidably arranged in it is described reform on sliding rail, meanwhile, the mechanism that reforms reform nut with it is described reform it is two-way
Lead screw is cooperatively connected.To drive two-way lead screw of reforming to rotate by driving device of reforming, and then two groups of mechanisms that reform is utilized to distinguish
Two nuts of reforming with different thread rotary orientations being cooperatively connected from two-way lead screw, drive two groups positioned at conveying mechanism two sides
The mechanism that reforms is opposite or backwards to moving, to treat silicon materials of reforming using the reform plate for mounting rack upper end of reforming and reform
Positioning.
The turning manipulator includes connection framework, and the top of connection framework is symmetrically arranged with two, along silicon materials and crystalline substance
The drive shaft of the length direction arrangement of support, each drive shaft is located at the driving end of inside, respectively be arranged in connection framework
The overturning drive device of middle side part is connected；The two sides of connection framework lower part rotate the Pneumatic clamping jaw for being provided with and being arranged symmetrically respectively,
The rotation section of each Pneumatic clamping jaw is rotatablely connected by the end of belt wheel transmission mechanism and corresponding side drive shaft respectively.With benefit
It drives drive shaft to rotate with overturning drive device, and then drives the synchronous rotation of Pneumatic clamping jaw of two sides by belt wheel transmission mechanism
Turn, so that the silicon materials of Pneumatic clamping jaw fastening clamp and crystal holder are overturn 180 degree.
The Pneumatic clamping jaw includes upper gripper jaw and lower gripper jaw, and upper gripper jaw is by being symmetricly set on upper gripper jaw cylinder two sides
Silicon material clamping jaw constitute, be provided with spacing block set on the upside of silicon material jaw end；The lower gripper jaw is by being symmetricly set on lower folder
The crystal holder clamping jaw of pawl cylinder two sides is constituted, and the end and inside of crystal holder clamping jaw are respectively arranged with limiting cushion block.To pass through upper clamping
The holding chamber formed between two silicon material clamping jaws of pawl and between two crystal holder clamping jaws of lower gripper jaw, respectively to silicon materials
Fastening clamp is carried out with crystal holder；And limited using position of the spacing block set of silicon material clamping jaw to silicon materials after overturning, effectively
Prevent the landing of material.
The discharge transfer cart is made of tote cart car body, and the lower part of tote cart car body is provided with several castors, turnover
The top of vehicle car body one end is provided with tote cart handrail, and the top of tote cart car body is provided with placed mesa, placed mesa it is upper
Side is disposed with damping rubber pad；And the discharge transfer cart is arranged in the turnover space of braced frame inner back side, has enough to meet the need space
Inside be provided with tote cart phase magnet, the two sides for having enough to meet the need space interior are respectively arranged with turnover guiding mechanism, turnover guiding
The outer end of mechanism is provided with tote cart fixing clamp.To utilize turnover Guiding machine when discharge transfer cart passes in and out turnover space
Structure is oriented to, and is adsorbed discharge transfer cart fastening by tote cart phase magnet, and it is clamping to reuse tote cart fixing card
Surely the position of discharge transfer cart is lived, and then the silicon materials after overturning are placed into the placement of discharge transfer cart convenient for turning manipulator
On table top.
The utility model has the beneficial effects that being conveyed since the utility model uses top to be provided with the rack of conveying mechanism
Front stop mechanism is arranged in the side of mechanism direction of transfer front end；It is disposed with lifting positioning mechanism in rack, lifts positioning mechanism
The lower section of conveying mechanism is arranged in lifting portion, and the positioning portion of reforming for lifting positioning mechanism is in the top of conveying mechanism two sides；It is defeated
The turning manipulator being arranged above mechanism is sent, is moveably positioned in the braced frame being arranged outside conveying mechanism, in braced frame
The structure type of discharge transfer cart is set, so its design is rationally, it is compact-sized, conveying mechanism is uploaded using front stop mechanism
The silicon materials gear sent stops, and then, is lifted silicon materials using the lifting portion of lifting positioning mechanism, then pass through lifting positioning mechanism
It positions the portion that reforms and positioning of reforming is implemented to the silicon materials lifted；Later, using turning manipulator by the silicon materials after reforming
It picked up with crystal holder, overturn 180 degree, and be placed on discharge transfer cart, be transported to slicing process.The blanking turnover unit can have
Effect saves manpower, and high degree of automation, labor intensity is low, can be obviously improved production efficiency, reduces production cost, and can guarantee
Product Cleanliness quality, it is applied widely, it is practical.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the utility model.
Fig. 2 is the A direction view of Fig. 1.
Fig. 3 is the side view of Fig. 1.
Fig. 4 is a kind of structural schematic diagram of the conveying mechanism in Fig. 1.
Fig. 5 is a kind of structural schematic diagram of the front stop mechanism in Fig. 1.
Fig. 6 is the top view of Fig. 5.
Fig. 7 is a kind of structural schematic diagram of the stop component in Fig. 5.
Fig. 8 is a kind of structural schematic diagram of the lifting positioning mechanism in Fig. 1.
Fig. 9 is the front view of Fig. 8.
Figure 10 is a kind of structural schematic diagram of the mechanism that reforms in Fig. 8.
Figure 11 is the partial structure diagram of the braced frame and turning manipulator in Fig. 1.
Figure 12 is the B direction view of Figure 11.
Figure 13 is a kind of structural schematic diagram of the turning manipulator in Figure 11.
Figure 14 is that Figure 13 removes the schematic diagram of internal structure after connection framework.
Figure 15 is a kind of structural schematic diagram of the upper gripper jaw in Figure 14.
Figure 16 is a kind of structural schematic diagram of the lower gripper jaw in Figure 14.
Figure 17 is a kind of structural schematic diagram of the discharge transfer cart in Fig. 1.
Number explanation in figure: 1 rack, 2 conveying mechanisms, 3 lifting positioning mechanisms, 4 front stop mechanisms, 5 turning manipulators, 6
It is braced frame, 7 discharge transfer carts, 8 plate chain pipelines, 9 feed drive devices, 10 chain wheel driving mechanisms, 11 transition plates chains, 12 defeated
Line sending connection frame, 13 pairs penetrate switch, 14 gears stop fixed bracket, 15 gears stop sliding rail, 16 gears stop telescopic cylinder, 17 gears stop sliding rack,
18 blocks positioning sliding rail, 19 blocks positioning lead screw, 20 stop components, 21 positioning driving devices, 22 positioning limited blocks, 23 are close to opening
Close, 24 positioning connecting plates, 25 block mounting racks, 26 gears stop block, 27 positioning sliding blocks, 28 positioning nuts, 29 close to baffle, 30 fixed
Connecting plate, 31 lifting guide sleeves, 32 lifting guide pillars, 33 lifting cylinders, 34 raising boards, 35 reform mechanism, 36 reform driving device,
37 reform two-way lead screw, 38 reform sliding rail, 39 reform limited block, 40 reform connecting plate, 41 reform mounting rack, 42 reform plates, 43
Reform sliding block, 44 reform nut, 45 manipulators displacement platform, 46 shift drives, 47 displacement sliding rails, 48 lifting driving dress
It sets, 49 turnover spaces, 50 turnover guiding mechanisms, 51 tote cart phase magnets, 52 tote cart fixing clamps, 53 crystal holders, 54 silicon materials
Material, 55 connection frameworks, 56 overturning drive devices, 57 drive shafts, 58 belt wheel transmission mechanisms, 59 tension pulleys, 60 pneumatic clamps
Pawl, 61 overturning motors, 62 bilateral output shaft speed reducers, 63 driving pulleys, 64 synchronous belts, 65 driven pulleys, 66 overturning bearings
Seat, 67 lower gripper jaws, on 68 under gripper jaw, 69 upper gripper jaw cylinders, 70 silicon material clamping jaws, 71 spacing block sets, 72 polyurethane cushion blocks, 73
Clamping jaw cylinder, 74 crystal holder clamping jaws, 75 limiting cushion blocks, 76 tote cart car bodies, 77 castors, 78 tote cart handrails, 79 placed mesas.
Specific embodiment
The specific structure of the utility model is described in detail according to Fig. 1~17.The blanking turnover unit includes rack 1, rack 1
Top be provided with the conveying mechanism 2 for transmitting bonding silicon materials.Conveying mechanism 2 includes plate chain pipeline 8, and plate chain is defeated
The annular slab chain that line sending 8 is arranged in parallel by two is constituted；The both ends of 8 annular slab chain of plate chain pipeline, are respectively arranged with master
Movable sprocket and driven sprocket, and the rotation axis of drive sprocket passes through the driving end of chain wheel driving mechanism 10 and feed drive device 9
It is connected.The two sides at the middle part of plate chain pipeline 8, be also respectively provided with for detect crystal holder position, judge silicon materials whether there is or not pair
Penetrate switch 13.Plate chain pipeline 8 is connected by pipeline connection frame 12 with rack 1.And then it is transmitted by plate chain pipeline 8
The bonding silicon materials with resin plate and crystal holder, and using judging on plate chain pipeline 8 to switch 13 is penetrated whether there is or not crystal holder, so as to
In the subsequent action of front stop mechanism 4 and lifting positioning mechanism 3.Meanwhile in order to adapt to silicon materials in different size type crystal holder
Conveying, falling when crystal holder work plate effectively being avoided to have enough to meet the need between adjacent processing apparatus and holding, at 8 end of plate chain pipeline
Position between portion, two annular slab chains is respectively arranged with one section of transition plates chain 11.
The side of 2 direction of transfer front end of conveying mechanism is provided with and stops or the front stop mechanism of clearance silicon materials 54 for keeping off
4.Front stop mechanism 4 includes that the gear being connected with rack 1 stops fixed bracket 14, and gear stops the top of fixed bracket 14, is provided with two
Gear along the horizontal direction arrangement perpendicular with 2 direction of transfer of conveying mechanism stops sliding rail 15；Gear stops sliding on sliding rail 15 and is provided with
Gear stops sliding rack 17.Gear stops fixed 14 top of bracket, two gears stop the position between sliding rail 15, is provided with and stops 15 phase of sliding rail with gear
The gear of parallel arrangement stops telescopic cylinder 16.Gear stops the fixing end of telescopic cylinder 16 and gear stops fixed 14 top of bracket and is connected, and keeps off
The side that the telescopic end for stopping telescopic cylinder 16 then stops sliding rack 17 with gear is connected.
Gear stops sliding rack 17 towards the side of conveying mechanism 2, is provided with the block tune along 2 direction of transfer of conveying mechanism arrangement
Position sliding rail 18；The side of block positioning sliding rail 18 is provided with the block positioning lead screw of arrangement parallel with block positioning sliding rail 18
19, and one end of block positioning lead screw 19 is provided with positioning driving device 21.Gear stops on the block positioning sliding rail 18 of sliding rack 17,
Sliding is provided with the stop component 20 for contacting with silicon materials 54.Stop component 20 includes positioning connecting plate 24, positioning connection
The side of plate 24 towards conveying mechanism 2 is provided with block mounting rack 25, the side that block mounting rack 25 is in contact with silicon materials 54
It is provided with gear and stops block 26.Also, stop component 20 transpose connecting plate 24 the other side, be provided with for block transpose sliding rail 18
The positioning sliding block 27 of mating connection；Positioning connecting plate 24 be disposed with positioning sliding block 27 side, be additionally provided with for block tune
The positioning nut 28 that position lead screw 19 is cooperatively connected.
Stop component 20 is slidably arranged in gear by sliding block 27 of transposing and stops on the block positioning sliding rail 18 of sliding rack 17, together
When, positioning nut 28 and block the positioning lead screw 19 of stop component 20 are cooperatively connected；To be driven by positioning driving device 21
Block transpose lead screw 19 rotate, with using with positioning lead screw mating connection positioning nut 28, come drive block mounting rack 25 with
And gear thereon stops block 26 and moves back and forth together along block positioning sliding rail 18, to according to the needs of use, neatly change gear and stop
The gear off-position of block 26 is set；And stop that the stretching of telescopic cylinder 16, along gear to stop sliding rail 15 reciprocal to drive gear to stop sliding rack 17 by keeping off
Movement, and then using the gear of stop component 20 stop block 26 and carry out gear to the silicon materials transmitted on conveying mechanism 2 to stop or let pass, realization
The accurate gear of variety classes crystal holder and silicon materials is stopped.For the use reliability of lifting means, gear stops the block of sliding rack 17
The both ends of positioning sliding rail 18 are respectively arranged with positioning limited block 22；Stop the extreme position of the movement of block 26 with mechanical restriction gear.Together
When, the side at block positioning 18 both ends of sliding rail is also respectively provided with close to switch 23；The side of the positioning sliding block 27 of stop component 20,
Be provided with for close to the cooperation of switch 23 close to baffle 29；Further electrically to limit the movement position that gear stops block 26.
Lifting positioning mechanism 3 is additionally provided in rack 1, the lifting portion of lifting positioning mechanism 3 is arranged under conveying mechanism 2
Side；The lifting portion for lifting positioning mechanism 3, the length including being horizontally set on the 30 middle part top of fixed connecting plate being connected with rack 1
Bar shaped raising board 34, strip raising board 34 is along 2 direction of transfer of conveying mechanism, horizontally disposed；And raising board 34 is located at conveyer
Between two annular slab chains of 2 plate chain pipeline 8 of structure, in order to lift portion out of, gap between two annular slab chains,
Silicon materials to be flipped on conveying mechanism 2 are lifted upwards.The lower section of raising board 34 is provided with the lifting cylinder 33 arranged vertically,
The fixing end of lifting cylinder 33 is connected with fixed connecting plate 30, and the telescopic end of lifting cylinder 33 is connected with the middle part of raising board 34；
Meanwhile the both ends of raising board 34, it is led respectively by 32 sliding plug of lifting guide pillar in the lifting that 30 two sides of fixed connecting plate are arranged
Into set 31.And then raising board 34 is driven to go up and down using the flexible of lifting cylinder 33, and then will be stopped by gear on conveying mechanism 2
Silicon materials rise, convenient for subsequent positioning of reforming.
On lifting positioning mechanism 3, for reforming portion to the reform positioning of positioning of silicon materials, then be arranged in conveying mechanism
2 two sides；The positioning portion of reforming for lifting positioning mechanism 3 includes that 30 both upper ends thereof of fixed connecting plate being connected with rack 1 is arranged in
Two-way lead screw 37 of reforming, two two-way lead screws 37 of reforming are respectively along the horizontal directions perpendicular with 2 direction of transfer of conveying mechanism
Arrangement；Reform the threaded portion of two-way lead screw 37, half be it is left-handed, the other half be dextrorotation.Reform the one of two-way lead screw 37
End, is provided with the driving device 36 of reforming being made of motor and right angle reductor.It reforms the middle part of two-way lead screw 37, is provided with silk
Thick stick support base, to promote the bending strength at two-way 37 middle part of lead screw of reforming, it is ensured that the mobile stationarity in the positioning portion of reforming.
Each reform on two-way lead screw 37, be provided with two groups be located at 2 two sides of conveying mechanism, reforming of being arranged symmetrically
Mechanism 35；Also, two groups of mechanisms 35 that reform being arranged symmetrically, can be with 37 two sections of two-way lead screw different rotation direction screw threads of reforming
It rotates and opposite or movement backwards.Meanwhile each group is reformed the lower section of mechanism 35, the side for two-way lead screw 37 of reforming, and is respectively set
It reforms sliding rail 38；Sliding rail 38 of respectively reforming arrangement parallel with two-way lead screw 37 of reforming.The mechanism that reforms 35 includes connecting plate of reforming
40, the top for connecting plate 40 of reforming is provided with the mounting rack 41 of reforming arranged vertically；41 upper end of mounting rack, direction reform wait reform
The side of silicon materials is provided with the reform plate 42 for silicon materials of reforming, and reform plate 42 is located at the upper of 2 two sides of conveying mechanism
Side.The lower part of the connecting plate 40 of reforming of the mechanism that reforms 35 is provided with the spiral shell of reforming for being cooperatively connected with two-way lead screw 37 of reforming
Female 44(is located at the nut 44 of reforming of 2 two sides of conveying mechanism, corresponding from two sections of different rotation direction screw threads of two-way lead screw 37 of reforming,
Respectively left-handed nut and right-handed nut).Reform 40 lower part of connecting plate, nut 44 of reforming side, be provided with for reform
The sliding block 43 of reforming that sliding rail 38 is cooperatively connected.
The mechanism that respectively reforms 35 is slidably arranged in by sliding block 43 of reforming reforms on sliding rail 38 accordingly respectively；Meanwhile it reforming
The left or right rotation of mechanism 35 is reformed nut 44, is connected respectively with left-handed section of two-way lead screw 37 of accordingly reforming or the cooperation of dextrorotation section
It connects.The rear and front end of sliding rail 38 of reforming on fixed connecting plate 30, is respectively arranged with limited block 39 of reforming, is reformed with mechanical restriction
The extreme position that mechanism 35 moves promotes use reliability.To drive two-way lead screw 37 of reforming by driving device 36 of reforming
Rotation, and then have different thread rotary orientations (positive and negative from two of the mating connection of two-way lead screw respectively using two groups of mechanisms 35 that reform
Button) nut 44 of reforming, drive two groups positioned at 2 two sides of the conveying mechanism mechanisms 35 that reform opposite or backwards to moving, with using returning
The reform plate 42 of positive 41 upper end of mounting rack returns silicon materials the to be reformed implementation that the lifting portion of lifting positioning mechanism 3 is lifted
Positive positioning, and then it is conducive to the crawl of subsequent turning manipulator 5.
The top of conveying mechanism 2 is provided with the turning manipulator 5 for bonding silicon materials 54 to be overturn to 180 degree, turns over
Turn manipulator 5 to be moveably positioned in the braced frame 6 being arranged outside conveying mechanism 2.Turning manipulator 5 includes connection framework 55,
The drive shaft 57 that the top of connection framework 55 is symmetrically arranged with two, arranges along silicon materials 54 and the length direction of crystal holder 53,
Each drive shaft 57 is located at the driving end of inside, respectively with the overturning drive device 56 that is arranged in middle side part in connection framework 55
Bilateral output shaft speed reducer 62 is connected, and bilateral output shaft speed reducer 62 is connected with the output shaft of overturning motor 61.Connection framework
The two sides of 55 lower parts rotate the Pneumatic clamping jaw 60 for being provided with and being arranged symmetrically respectively, and each Pneumatic clamping jaw 60 is by upper gripper jaw 68 under
Gripper jaw 67 is constituted, and upper gripper jaw 68 includes the U-shaped silicon material clamping jaw 70 for being symmetricly set on 69 two sides of upper gripper jaw cylinder, U-shaped silicon material
The end of clamping jaw 70 is provided with polyurethane cushion block 72, and the upside of polyurethane cushion block 72 is provided with spacing block set 71.Lower gripper jaw 67
U-shaped crystal holder clamping jaw 74 including being symmetricly set on lower 73 two sides of clamping jaw cylinder, the end and inside of U-shaped crystal holder clamping jaw 74 are set respectively
It is equipped with the limiting cushion block 75 of polyurethane material, and the upside of each limiting cushion block 75 is provided with retention bead.To pass through upper folder
Between two U-shaped crystal holder clamping jaws 74 for holding the holding chamber and lower gripper jaw 67 between two U-shaped silicon material clamping jaws 70 of pawl 68
Holding chamber carries out fastening clamp to silicon materials 54 and crystal holder 53 respectively；And utilize 71 pairs of spacing block set overturnings of silicon material clamping jaw 70
The position of silicon materials is limited afterwards, effectively prevent the landing of material.
The lower clamping jaw cylinder 73 of the upper gripper jaw cylinder 69 of gripper jaw 68 and lower gripper jaw 67 on Pneumatic clamping jaw 60, respectively
It is fixedly connected with the rotation section of Pneumatic clamping jaw 60；Meanwhile the driven pulley 65 of the rotation section setting of two Pneumatic clamping jaws 60, respectively
It is connected by the synchronous belt 64 of belt wheel transmission mechanism 58 with the driving pulley 63 of corresponding 57 end of side drive shaft；And it is pneumatic
The rotation section of clamping jaw 60 is connected by overturning bearing block 66 with the side of connection framework 55.For belt wheel transmission mechanism is adjusted flexibly
The outside of 58 purpose, the synchronous belt 64 of belt wheel transmission mechanism 58 is provided with tension pulley 59.And then utilize overturning driving
Device 56 drives drive shaft 57 to rotate, to drive 60 synchronous rotaries of Pneumatic clamping jaw of two sides by belt wheel transmission mechanism 58,
To which the silicon materials of 60 fastening clamp of Pneumatic clamping jaw and crystal holder are overturn 180 degree.Entire turning manipulator 5 is shifted by manipulator
Platform 45 is slidably arranged on the displacement sliding rail 47 being arranged at the top of braced frame 6；Manipulator shifts on platform 45, is additionally provided with
Shift drive 46 for driving turning manipulator 5 to move in a straight line along X-axis, and driving turning manipulator 5 are done along Z axis
The lifting drive 48 of elevating movement；And the lower end of 48 lifting unit of lifting drive, the connection framework with turning manipulator 5
55 top is connected.And then it is convenient for reciprocating movement of the turning manipulator 5 between conveying mechanism 2 and discharge transfer cart 7.
Inside braced frame 6, in the turnover space 49 of 2 rear side of conveying mechanism, it is additionally provided with discharge transfer cart 7.Blanking week
It changes trains or buses 7 to be made of the tote cart car body 76 of frame-type, the lower part of tote cart car body 76 is provided with several universal caster wheels 77；Turnover
The top of 76 one end of vehicle car body is provided with tote cart handrail 78.The top of tote cart car body 76 is additionally provided with for placing overturning
The placed mesa 79 of crystal holder 53 and silicon materials 54 afterwards, the upside of placed mesa 79 is disposed with damping rubber pad.Inside braced frame 6
The inside of turnover space 49, be provided with the tote cart phase magnet 51 for adsorbing discharge transfer cart 7；It has enough to meet the need inside space 49
Two sides, then be respectively arranged with the turnover guiding mechanism 50 being made of several groups guide roller, have enough to meet the need the outer end of guiding mechanism 50
Portion is provided with tote cart fixing clamp 52.And then the movement of discharge transfer cart 7 is oriented to using turnover guiding mechanism 50, just
Turnover space 49 is passed in and out in discharge transfer cart 7；And adsorbed the fastening of discharge transfer cart 7 by tote cart phase magnet 51, then
The position of discharge transfer cart 7 is fixed, using tote cart fixing clamp 52 in order to which turning manipulator 5 is by the crystal holder 53 after overturning
It is placed on the placed mesa 79 of discharge transfer cart 7 with silicon materials 54, is transported to slicing process.
The blanking turnover unit in use, bonding silicon materials (silicon materials 54, resin plate and 53 three of crystal holder are viscous
Connect) forwarded on the plate chain pipeline 8 of conveying mechanism 2, when silicon materials by plate chain pipeline 8 middle part to penetrating switch 13
When, conveying mechanism 2 slows down；Meanwhile the gear of front stop mechanism 4 stops the stretching of telescopic cylinder 16, and then gear is driven to stop 17 edge of sliding rack
Gear stops sliding rail 15 and moves to 2 direction of conveying mechanism, stops block 26 to the silicon transmitted on conveying mechanism 2 with the gear using stop component 20
Material carries out gear and stops.Then, the lifting cylinder 33 for lifting positioning mechanism 3 is stretched out, to drive raising board 34 from conveying mechanism 2 two
Gap between annular slab chain is stretched out, and then is risen the silicon materials stopped are kept off on conveying mechanism 2 by front stop mechanism 4.It
Afterwards, then by the driving device 36 of reforming of lifting positioning mechanism 3 it drives two-way lead screw 37 of reforming to rotate, is located at conveyer to drive
The mechanism 35 that reforms of two groups of 2 two sides of structure moves toward one another, using the reform plate 42 for 41 upper end of mounting rack of reforming, to lift to
Silicon materials of reforming implement positioning of reforming.
Silicon materials on raising board 34 are reformed after positioning, the lifting drive on starting manipulator displacement platform 45
48, drive the turning manipulator 5 above conveying mechanism 2 to drop at silicon materials.Then, while turning manipulator 5 is opened
The upper gripper jaw cylinder 69 of lower part two sides Pneumatic clamping jaw 60 and lower clamping jaw cylinder 73, to utilize the upper clamping of two sides Pneumatic clamping jaw 60
Pawl 68 and lower 67 anchorage clip of gripper jaw handle silicon materials 54 and crystal holder 53.After turning manipulator 5 clamps silicon materials 54 and crystal holder 53,
Lifting drive 48 drives turning manipulator 5 to rise, so that silicon materials 54 and crystal holder 53 are separated from lifting positioning mechanism 3；
Then, drive shaft 57 is driven to rotate, using the overturning drive device 56 of turning manipulator 5 to pass through belt wheel transmission mechanism 58
60 synchronous rotary of Pneumatic clamping jaw of two sides is driven, so that the silicon materials 54 of 60 fastening clamp of Pneumatic clamping jaw and crystal holder 53 be overturn
180 degree (silicon materials 54 towards the direction on ground, resin plate and crystal holder 53 upward).After overturning is completed, starting manipulator displacement
Shift drive 46 on platform 45, the silicon for allowing manipulator displacement platform 45 to drive turning manipulator 5 and overturn thereon
Material 54 and crystal holder 53, are moved to the top of discharge transfer cart 7 along displacement sliding rail 47 together, and pass through lifting drive 48
Decline turning manipulator 5 again, the silicon materials 54 overturn and crystal holder 53 are placed on to the placed mesa 79 of discharge transfer cart 7
On.
Later, lifting drive 48 drives turning manipulator 5 to rise and resets；After shift drive 46 drives rising
Turning manipulator 5 is returned to the top of conveying mechanism 2.At the same time, the drive of driving device 36 of reforming for lifting positioning mechanism 3 is returned
Just two-way lead screw 37 rotates backward, and then drives two groups of mechanisms 35 that reform of 2 two sides of conveying mechanism backwards to movement；And withdraw lifting
The lifting cylinder 33 of positioning mechanism 3 allows raising board 34 to fall back to the lower section of plate chain pipeline 8, and withdraws the gear of front stop mechanism 4
Stop telescopic cylinder 16.Then, it is again started up the feed drive device 9 of conveying mechanism 2, by next 54 He of silicon materials to be flipped
Crystal holder 53 is transported to the station to be grabbed of 5 lower section of turning manipulator.The blanking turnover unit can effectively save manpower, automation
Degree is high, and labor intensity is low, can be obviously improved production efficiency, reduces production cost, applied widely.
Claims (10)
1. a kind of blanking turnover unit, including rack (1), it is characterised in that: the top of the rack (1) is provided with conveying mechanism
(2), the side of conveying mechanism (2) direction of transfer front end is provided with front stop mechanism (4)；Act is additionally provided on the rack (1)
It rises positioning mechanism (3), the lifting portion setting of lifting positioning mechanism (3) lifts positioning mechanism (3) in the lower section of conveying mechanism (2)
The positioning portion of reforming be in the tops of conveying mechanism (2) two sides；Turning manipulator is provided with above the conveying mechanism (2)
(5), turning manipulator (5) is moveably positioned in the braced frame (6) being arranged outside conveying mechanism (2), in braced frame (6) also
It is provided with discharge transfer cart (7).
2. blanking turnover unit according to claim 1, it is characterised in that: the conveying mechanism (2) is by plate chain pipeline
(8) it constitutes, the both ends of plate chain pipeline (8) are respectively arranged with drive sprocket and driven sprocket, and the rotation axis of drive sprocket passes through
Chain wheel driving mechanism (10) is connected with the driving end of feed drive device (9)；Two sides in the middle part of the plate chain pipeline (8) are also divided
Be not provided with to penetrate switch (13)；Plate chain pipeline (8) is connected by pipeline connection frame (12) with rack (1).
3. blanking turnover unit according to claim 1, it is characterised in that: the front stop mechanism (4) includes that gear stops admittedly
Fixed rack (14), gear stop the top of fixed bracket (14), are provided with edge and conveying mechanism (2) the perpendicular level side of direction of transfer
Stop sliding rail (15) to the gear of arrangement, gear stops on sliding rail (15) sliding and be provided with gear to stop sliding rack (17)；The gear stops fixed bracket
(14) top is additionally provided with and stops telescopic cylinder (16) along the gear that gear stops sliding rail (15) direction arrangement, and gear stops telescopic cylinder (16)
Fixing end and gear stop fixed bracket (14) and be connected, keep off and stop the telescopic end of telescopic cylinder (16) and then stop sliding rack (17) phase with gear
Even；Also, the gear stops sliding rack (17) and the side of conveying mechanism (2) is provided with stop component (20).
4. blanking turnover unit according to claim 3, it is characterised in that: the gear stops sliding rack (17) towards conveyer
The side of structure (2) is provided with block positioning sliding rail (18) along conveying mechanism (2) direction of transfer arrangement, block positioning sliding rail
(18) side is provided with block positioning lead screw (19), and block is transposed lead screw (19) and block positioning sliding rail (18) parallel arrangement,
And one end of block positioning lead screw (19) is provided with positioning driving device (21)；The stop component (20) includes positioning connecting plate
(24), transpose connecting plate (24) towards conveying mechanism (2) side be provided with block mounting rack (25), block mounting rack (25) with
The side that crystal holder (53) is in contact is provided with gear and stops block (26)；The other side of stop component (20) positioning connecting plate (24) is provided with
It transposes sliding block (27), the side of positioning sliding block (27) is provided with positioning nut (28)；Stop component (20) passes through positioning sliding block
(27) gear is slidably arranged in stop in block positioning sliding rail (18) of sliding rack (17), meanwhile, the positioning nut of stop component (20)
(28) it is cooperatively connected with block positioning lead screw (19).
5. blanking turnover unit according to claim 1, it is characterised in that: the lifting portion of lifting positioning mechanism (3),
Raising board (34) including being horizontally set on top in the middle part of the fixed connecting plate (30) being connected with rack (1), raising board (34)
Lower section is provided with the lifting cylinder (33) arranged vertically, and the fixing end of lifting cylinder (33) is connected with fixed connecting plate (30), lifts
The telescopic end for rising cylinder (33) is then connected with the middle part of raising board (34)；Also, the both ends of raising board (34), pass through lifting respectively
Guide post (32) sliding plug is in the lifting guide sleeve (31) that fixed connecting plate (30) two sides are arranged.
6. blanking turnover unit according to claim 1, it is characterised in that: the positioning of lifting positioning mechanism (3) is returned
Positive portion including the edge horizontal direction perpendicular with conveying mechanism (2) direction of transfer, is arranged in the fixed company being connected with rack (1)
Reforming two-way lead screw (37) on fishplate bar (30), the one end for two-way lead screw (37) of reforming is provided with driving device of reforming (36)；Return
Be provided with two groups of mechanisms that reform (35) being arranged symmetrically on just two-way lead screw (37), and two groups of mechanisms that reform (35) be located at it is defeated
It send the two sides of mechanism (2) and can be moved in opposite directions or backwards with the rotation for two-way lead screw (37) of reforming；Meanwhile each group is reformed machine
Reform sliding rail (38) of the lower part of structure (35) also respectively with two-way lead screw (37) side setting of reforming is slidably connected, sliding rail of reforming
(38) with two-way lead screw (37) parallel arrangement of reforming.
7. blanking turnover unit according to claim 6, it is characterised in that: the mechanism that reforms (35) includes connection of reforming
Plate (40), the top of connecting plate of reforming (40) are provided with the mounting rack of reforming (41) arranged vertically, mounting rack of reforming (41) upper end,
It is provided with reform plate (42) towards the side of silicon materials to be reformed (54), and reform plate (42) is located at the conveying mechanism (2)
Top；The lower part of the connecting plate of reforming (40) is provided with nut of reforming (44), and the side of nut of reforming (44), which is provided with, reforms
Sliding block (43)；The mechanism that reforms (35) by sliding block of reforming (43) be slidably arranged in it is described reform on sliding rail (38), meanwhile, machine of reforming
The nut of reforming (44) of structure (35) and described two-way lead screw (37) mating connection of reforming.
8. blanking turnover unit according to claim 1, it is characterised in that: the turning manipulator (5) includes connection frame
Frame (55), the top of connection framework (55) are symmetrically arranged with two, turn along the driving that silicon materials and the length direction of crystal holder are arranged
Axis (57), each drive shaft (57) are located at the driving end of inside, respectively with the overturning that is arranged in middle side part on connection framework (55)
Driving device (56) is connected；The two sides of connection framework (55) lower part rotate the Pneumatic clamping jaw (60) for being provided with and being arranged symmetrically respectively,
The rotation section of each Pneumatic clamping jaw (60) is turned by belt wheel transmission mechanism (58) and the end of corresponding side drive shaft (57) respectively
Dynamic connection.
9. blanking turnover unit according to claim 8, it is characterised in that: the Pneumatic clamping jaw (60) includes upper gripper jaw
(68) and lower gripper jaw (67), upper gripper jaw (68) is by being symmetricly set on silicon material clamping jaw (70) structure of upper gripper jaw cylinder (69) two sides
At being provided with spacing block set (71) on the upside of silicon material clamping jaw (70) end；The lower gripper jaw (67) is by being symmetricly set on lower folder
The crystal holder clamping jaw (74) of pawl cylinder (73) two sides is constituted, and the end and inside of crystal holder clamping jaw (74) are respectively arranged with limiting cushion block
(75).
10. blanking turnover unit according to claim 1, it is characterised in that: the discharge transfer cart (7) is by tote cart vehicle
Body (76) is constituted, and the lower part of tote cart car body (76) is provided with several castors (77), the top of tote cart car body (76) one end
Be provided with tote cart handrail (78), the top of tote cart car body (76) is provided with placed mesa (79), placed mesa (79) it is upper
Side is disposed with damping rubber pad；And the discharge transfer cart (7) is arranged in the turnover space (49) of braced frame (6) inner back side
It is interior, it is provided with tote cart phase magnet (51) on the inside of turnover space (49), the internal two sides of turnover space (49) are respectively set
Have turnover guiding mechanism (50), the outer end of turnover guiding mechanism (50) is provided with tote cart fixing clamp (52).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821413303.6U CN208699937U (en) | 2018-08-30 | 2018-08-30 | A kind of blanking turnover unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821413303.6U CN208699937U (en) | 2018-08-30 | 2018-08-30 | A kind of blanking turnover unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208699937U true CN208699937U (en) | 2019-04-05 |
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ID=65944866
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821413303.6U Active CN208699937U (en) | 2018-08-30 | 2018-08-30 | A kind of blanking turnover unit |
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| Country | Link |
|---|---|
| CN (1) | CN208699937U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108910475A (en) * | 2018-08-30 | 2018-11-30 | 沈阳昊霖智能装备有限公司 | A kind of blanking turnover unit |
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2018
- 2018-08-30 CN CN201821413303.6U patent/CN208699937U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108910475A (en) * | 2018-08-30 | 2018-11-30 | 沈阳昊霖智能装备有限公司 | A kind of blanking turnover unit |
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