CN208654067U - A kind of x-ray detection device for casting defect - Google Patents
A kind of x-ray detection device for casting defect Download PDFInfo
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- CN208654067U CN208654067U CN201821313970.7U CN201821313970U CN208654067U CN 208654067 U CN208654067 U CN 208654067U CN 201821313970 U CN201821313970 U CN 201821313970U CN 208654067 U CN208654067 U CN 208654067U
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Abstract
The utility model provides a kind of x-ray detection device for casting defect, including isolation ward, workbench, robot controller, into room conveyer belt, room conveyer belt and pickup machine of classifying automatically out, the isolation ward is equipped with isolating door, chamber door, room door out, robot and X-ray receive plate, it is equipped on the outside of the chamber door described into room conveyer belt, inspection conveyer belt on the inside of the chamber door, the side of the inspection conveyer belt is equipped with type identifier device, the transmission end of the inspection conveyer belt is equipped with into two sect of room, the outside of the door of room out is equipped with the room conveyer belt out, the inside of the door of room out, which is equipped with, sends out conveyer belt, the side for sending out conveyer belt is equipped with price labeling, the beginning for sending out conveyer belt is equipped with two sect of room, it is equipped on the inside of two sect of room out wait put into effect；The utility model realizes full-automatic detection, and accuracy in detection is high, and manual security is protected.
Description
Technical field
The utility model relates to industrial non-destructive defect-detecting equipment technical fields, and in particular to a kind of X for casting defect is penetrated
Line detector.
Background technique
In industrial non-destructive defect-detecting equipment technical field, it is that a technical requirement is especially high that defective locations are found in automatic detection
Thing, put into a large amount of manpower often industrially to improve accuracy rate, but the operation risk factor of X-ray apparatus compared with
Greatly, it is easy to generate biggish injury to operator, production efficiency is very low.
Utility model content
In order to overcome drawbacks described above, the utility model provides a kind of x-ray detection device for casting defect, Neng Goushi
Now full-automatic detection, accuracy in detection is high, and manual security is protected.
The utility model provides the following technical solution:
A kind of x-ray detection device for casting defect, including isolation ward, workbench, robot controller, into room pass
It send band, go out room conveyer belt and pickup machine of classifying automatically, the isolation ward includes isolating door wall and workpiece disengaging wall, the isolation
Door wall is equipped with isolating door, is equipped with the workbench and the robot controller on the outside of the isolating door wall, on the workbench
Equipped with master controller, display and control panel, the master controller is separately connected the display and the control panel；
The outside both ends of the workpiece disengaging wall are respectively equipped with chamber door and out room door, are equipped on the outside of the chamber door described
Into room conveyer belt, inspection conveyer belt is equipped on the inside of the chamber door, the side of the inspection conveyer belt is equipped with type identifier device, institute
The transmission end for stating inspection conveyer belt is equipped with into two sect of room, and the outside of the door of room out goes out room conveyer belt equipped with described in, described
The side of room conveyer belt is equipped with the automatic classification pickup machine out, and the inside of the door of room out, which is equipped with, sends out conveyer belt, described to send
The beginning of conveyer belt is equipped with two sect of room out, is equipped on the inside of two sect of room out wait put into effect, the side to be put into effect is set
Have a price labeling, the inspection conveyer belt, the inside for sending out conveyer belt and the type identifier device and the isolation ward it
Between be respectively equipped with radiation dividing wall；
It is equipped with robot inside the isolation ward and X-ray receives plate, the robot is equipped with transmitter linking arm, work
Part gripping arm and safety shutdown detector, the transmitter linking arm are equipped with X-ray emitter and imaging device, the work
Part gripping arm is set to the transmitter linking arm and the X-ray receives between plate, and the X-ray emitter is set to the X
Ray receives right above plate, and the workpiece holding arm is equipped with workpiece fixing clamp；
The chamber door, it is described go out room door, it is described into room conveyer belt, the automatic classification pickup machine, the inspection transmission
Band, the submitting conveyer belt, the type identifier device, the price labeling, it is described into two sect of room, it is described go out two sect of room, institute
State robot, the X-ray emitter, the safety shutdown detector, the robot and the imaging device and institute
Master controller connection is stated, the robot is connect with the robot controller and the safety shutdown detector respectively.
Preferably, the chamber door, it is described go out room door, it is described into two sect of room and it is described go out two sect of room be respectively equipped with
Safety mutually-locking device and inductor, the inductor and the safety mutually-locking device are connect with the master controller, inductor
It can incude in advance, improve efficiency；Safety mutually-locking device improves safety.
Preferably, the workpiece holding arm and the transmitter linking arm include telescopic arm and rotating arm, described flexible
The both ends of arm are separately connected the robot and the rotating arm, allow to that position is adjusted flexibly, and facilitate detection.
Preferably, the side of the automatic classification pickup machine is equipped with workpiece rack, sets on the automatic classification pickup machine
There is moving telescopic rocker arm, the end of the moving telescopic rocker arm is equipped with workpiece clamp, and realization stores classifiedly defective workpiece, side
Just defect workpiece is focused on.
Preferably, the chamber door, it is described go out room door, it is described into two sect of room, it is described go out two sect of room, the isolation
Room, the isolating door and the radiation dividing wall are two-layered steel plates, and lead layer, this structure tool are equipped between the two-layered steel plates
There is good radiation isolation effect.
Preferably, the chamber door, it is described go out room door, it is described into two sect of room, it is described go out two sect of room, the isolating door
And lead matter sealing material is equipped between the radiation dividing wall and the isolation ward, it has ensured that isolation is indoor and has been fully sealed.
Preferably, the chamber door, it is described go out room door, it is described into two sect of room and it is described go out two sect of room be equipped with every
From door curtain, reinforce radiation isolation effect.
The beneficial effects of the utility model are: workpiece is into room and out, room is equipped with two sects, at work, remain every
Isolating seal from room；Type identifier device can identify workpiece type, so that master controller calls in advance detects program, improve
Working efficiency；The defects detection information of workpiece is all attached on workpiece by price labeling, can be convenient work in conjunction with automatic classification pickup machine
The specific defect situation of workpiece is detected as personnel；Control of the master controller of pre-set programs to equipment such as robots, may be implemented
Full-automation production detection；When safety shutdown detector can ensure that personnel enter isolation ward, without radiation effect；Door curtain is isolated
It is further ensured that security isolation environment.
Detailed description of the invention
Attached drawing is used to provide a further understanding of the present invention, and constitutes part of specification, practical with this
Novel embodiment is used to explain the utility model together, does not constitute limitations of the present invention.In the accompanying drawings:
Fig. 1 is the utility model structure diagram；
Fig. 2 is the utility model robot architecture's schematic diagram；
In the figure, it is marked as 1, isolation ward；2, isolating door wall；3, workpiece passes in and out wall；31, into room conveyer belt；32, go out room transmission
Band；4, isolating door；5, workbench；6, robot；61, transmitter linking arm；62, workpiece holding arm；63, safety shutdown detects
Instrument；7, robot controller；8, X-ray receives plate；9, chamber door；10, inspection conveyer belt；11, type identifier device；12, into
Two sect of room；13, workpiece rack；14, price labeling；15, wait put into effect；16, go out two sect of room；17, conveyer belt is sent out；18, go out
Room door；19, classify automatically pickup machine.
Specific embodiment
As shown in Figure 1, this preferred embodiment includes isolation ward 1, isolation ward 1 includes that isolating door wall 2 and workpiece pass in and out wall 3,
Isolating door wall 2 is equipped with isolating door 4, and robot controller 7 and workbench 5 are equipped with by isolating door 4, is connect in isolation ward 1 equipped with X-ray
Be closed flat plate 8 and robot 6, workpiece passes in and out wall 3 and is equipped with chamber door 9 and out room door 18, X-ray receive the top of plate 8 equipped with into
Room door 9 and out room door 18, chamber door 9 and the out outside of room 18 are respectively equipped with into room conveyer belt 31 and room conveyer belt 32 out, out
The workpiece rack 13 for being equipped with automatic classification pickup machine 19 by room conveyer belt 32 and cooperating with automatic classification pickup machine 19, chamber door
9 and the inside of room door 18 is respectively equipped with inspection conveyer belt 10 and sends out conveyer belt 17 out, the side of inspection conveyer belt 10 is equipped with type
The end of number identifier 11, inspection conveyer belt 10 is equipped with into two sect 12 of room；The beginning for sending out conveyer belt 17 is equipped with Chu Shi bis-
Door 16, the inside at two sect 16 of room is equipped with wait put into effect 15 out, is equipped with price labeling 14 wait put into effect 15 sides；
Inspection conveyer belt 10, send out conveyer belt 17, type identifier device 11, into two sect 12 of room, go out two sect 16 of room and
Price labeling 14 receives on plate 8 in X-ray, and it is that all parts above it are used as support that X-ray, which receives plate 8,；Isolation ward 1
It is equipped with lead layer sealing between all parts device therein, prevents radiation leaks；Into two sect 12 of room, go out two sect of room
16, chamber door 9 and room door 18 is additionally provided with safety mutually-locking device and inductor out, it is convenient to open in advance, it improves efficiency also simultaneously
Ensure safety.
As shown in Fig. 2, robot 6 includes transmitter linking arm 61 and workpiece holding arm 62 and safety shutdown detector
63, safety shutdown detector 63 is between transmitter linking arm 61 and workpiece holding arm 62, transmitter linking arm 61 and workpiece
Gripping arm 62 is respectively positioned on the top that X-ray receives plate 8, and transmitter linking arm 61 is equipped with X-ray emitter and imaging device.
The working process and principle of the utility model are as follows: be arranged in the master controller and robot 6 on workbench 5 in advance
Program is detected well, sets workflow in advance.Workpiece is put into on room conveyer belt 31, and the inductor of chamber door 9 senses work
Part will reach and open chamber door 9, and workpiece enters inspection conveyer belt 10 by chamber door 9, and at this moment chamber door 9 is closed, simultaneously
Type identifier device 11 starts to scan the nameplate of workpiece, determines that workpiece type transmits a signal to master controller, master controller is adjusted in advance
With determining model workpiece sensing program and being sent to robot 6, workpiece is transmitted via inspection conveyer belt 10, fast to reach Jin Shi bis-
When door 12, is sensed by the inductor into two sect 12 of room and opened in advance；At this moment robot 6 control workpiece holding arm 62 reach into
The inside of two sect of room 12, and clamp workpiece and received above plate 8 to X-ray, transmitter linking arm 61 and workpiece holding arm 62 with
And X-ray emitter on transmitter linking arm 61 and imaging device bring into operation and detect program, carry out multi-direction inspection to workpiece
It surveys, imaging device transmits imaging results to master controller in real time in detection process, and master controller in real time counts imaging results
According to comparative analysis, until detection is completed；After the completion of detection, workpiece is placed into wait put into effect 15 by workpiece holding arm 62, at this time master control
Device processed has obtained testing result, will test result and is sent to price labeling 14 and automatic classification pickup machine 19, price labeling 14 generates mark
It is attached to after label wait put into effect on the workpiece on 15, after labelled, two sect 16 of room is opened out, is put workpiece by workpiece holding arm 62
Enter to send out conveyer belt 17；After two sect 16 of room is closed out, submitting conveyer belt 17 is run, delivery workpiece to room door 18 out, out room
Door 18 inductors induction workpiece reaches, and opens out room door 18, and automatic classification pickup machine 19 has received master controller and sends at this time
Testing result, if workpiece zero defect, automatic pickup machine 19 of classifying is inoperative, out room conveyer belt 32 deliver zero defect workpiece into
Enter and processes in next step；If workpiece is defective, the automatic just picking up work piece of pickup machine 19 of classifying, and according to workpiece model and defect classification
Classify workpiece rack 13.
In addition, the inside of isolation ward 1 is in completely isolated state always, chamber door 9, into two sect 12 of room, go out room door
18 and two sect 16 of room is all to pass through master controller process control and be mounted with safety mutually-locking device out, chamber door 9 and into
Two sect 12 of room will not open simultaneously, equally, room door 18 and two sect 16 of room can not open simultaneously out, an and upper sect out
Safety mutually-locking device after being identified and locking, safety mutually-locking device can send a signal to master controller, next sect ability
It is opened, wherein chamber door 9 and room door 18 is opened simultaneously and is independent of each other out, two sect 16 of room is beaten simultaneously into two sect 12 of room and out
It opens and is independent of each other, to improve production detection efficiency；Detection process terminates or when ordinary maintenance, to enter isolation ward 1
Inside, when touching isolating door 4, whether the meeting automatic trigger starting of safety shutdown detector 63, detection X-ray emitter pacifies
Contract fully, only after confirmation X-ray emitter safety shutdown, isolating door 4 can just be opened；Robot control can be passed through when necessary
Control panel on device 7 and workbench 5 processed is adjusted control to equipment such as robots 6.
The advantage of the utility model are as follows: master controller shifts to an earlier date input control and detection program, can realize full-automation
Detection reduces human cost；Isolation ward 1 is realized when detecting work is fully sealed environment, and safety is very high.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, although ginseng
The utility model is described in detail according to previous embodiment, it for those skilled in the art, still can be with
It modifies the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.It is all
Within the spirit and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in practical
Within novel protection scope.
Claims (7)
1. a kind of x-ray detection device for casting defect, which is characterized in that including isolation ward, workbench and robot
Controller, the isolation ward include isolating door wall and workpiece disengaging wall, and the isolating door wall is equipped with isolating door, the isolating door wall
Outside is equipped with the workbench and the robot controller, and the workbench is equipped with master controller, display and control
Panel, the master controller are separately connected the display and the control panel；
The outside both ends of the workpiece disengaging wall are respectively equipped with chamber door and out room door, are equipped on the outside of the chamber door described into room
Conveyer belt, the chamber door inside are equipped with inspection conveyer belt, and the side of the inspection conveyer belt is equipped with type identifier device, described to send
The transmission end for examining conveyer belt is equipped with the room conveyer belt out, the room out equipped with the outside into two sect of room, the door of room out
The side of conveyer belt is equipped with the automatic classification pickup machine, and the inside of the door of room out, which is equipped with, sends out conveyer belt, and the submitting passes
It send the beginning of band to be equipped with two sect of room, is equipped on the inside of two sect of room out wait put into effect, the side to be put into effect is equipped with mark
Label machine divides between the inspection conveyer belt, submitting conveyer belt and the type identifier device and the inside of the isolation ward
Dividing wall She You not radiated；
It is equipped with robot inside the isolation ward and X-ray receives plate, the robot is equipped with transmitter linking arm, workpiece clamp
Arm and safety shutdown detector are taken, the transmitter linking arm is equipped with X-ray emitter and imaging device, the workpiece clamp
Arm is taken to be set between the transmitter linking arm and X-ray reception plate, the X-ray emitter is set to the X-ray
It receives right above plate, the workpiece holding arm is equipped with workpiece fixing clamp；
The chamber door, it is described go out room door, it is described into room conveyer belt, the automatic classification pickup machine, the inspection conveyer belt, institute
State send out conveyer belt, the type identifier device, the price labeling, it is described into two sect of room, it is described go out two sect of room, the machine
People, the X-ray emitter, the safety shutdown detector, the robot and the imaging device with the master control
Device connection processed, the robot are connect with the robot controller and the safety shutdown detector respectively.
2. a kind of x-ray detection device for casting defect according to claim 1, which is characterized in that described into room
Door, it is described go out room door, it is described into two sect of room and it is described go out two sect of room be respectively equipped with safety mutually-locking device and inductor, institute
It states inductor and the safety mutually-locking device is connect with the master controller.
3. a kind of x-ray detection device for casting defect according to claim 1, which is characterized in that the workpiece
Gripping arm and the transmitter linking arm include telescopic arm and rotating arm, and the both ends of the telescopic arm are separately connected the machine
People and the rotating arm.
4. a kind of x-ray detection device for casting defect according to claim 1, which is characterized in that described automatic
The side of classification pickup machine is equipped with workpiece rack, and the automatic classification pickup machine is equipped with moving telescopic rocker arm, the movement
The end of telescopic rocker arm is equipped with workpiece clamp.
5. a kind of x-ray detection device for casting defect according to claim 1, which is characterized in that described into room
Door, it is described go out room door, it is described into two sect of room, it is described go out two sect of room, the isolation ward, the isolating door and the radiation
Dividing wall is two-layered steel plates, and lead layer is equipped between the two-layered steel plates.
6. a kind of x-ray detection device for casting defect according to claim 1, which is characterized in that described into room
Door, it is described go out room door, it is described into two sect of room, it is described go out two sect of room, the isolating door and the radiation dividing wall and institute
It states and is equipped with lead matter sealing material between isolation ward.
7. a kind of x-ray detection device for casting defect according to claim 1, which is characterized in that described into room
Door, it is described go out room door, it is described into two sect of room and it is described go out two sect of room be equipped with isolation door curtain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821313970.7U CN208654067U (en) | 2018-08-15 | 2018-08-15 | A kind of x-ray detection device for casting defect |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821313970.7U CN208654067U (en) | 2018-08-15 | 2018-08-15 | A kind of x-ray detection device for casting defect |
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| Publication Number | Publication Date |
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| CN208654067U true CN208654067U (en) | 2019-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821313970.7U Active CN208654067U (en) | 2018-08-15 | 2018-08-15 | A kind of x-ray detection device for casting defect |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110780328A (en) * | 2019-11-05 | 2020-02-11 | 中国原子能科学研究院 | Automatic L-edge densimeter |
-
2018
- 2018-08-15 CN CN201821313970.7U patent/CN208654067U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110780328A (en) * | 2019-11-05 | 2020-02-11 | 中国原子能科学研究院 | Automatic L-edge densimeter |
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