Tire-mold special horizontal carving and milling machine
Technical field
The utility model relates to tire-mold processing unit (plant) technical fields, more particularly to a kind of tire-mold special horizontal
Carving and milling machine.
Background technique
Tire-mold is the important tool of tyre production process, and all kinds of mechanisms are usually provided on the shell of tire-mold,
In order to carry out Classification and Identification or convenient for the processing and manufacturing of tire.The upper and lower surfaces of tire-mold shell be usually arranged air discharge duct,
The machining position of the drawings markeds such as locating piece slot, location hole.It is usually provided on the periphery of tire-mold shell about specification, type
Number etc. information illustrative words, these character scripts are small and quantity is more, are difficult to be processed with commonsense method.
In the prior art, for the above structure of tire-mold shell, common processing method is tire-mold shell
Air discharge duct, locating piece slot, location hole of upper and lower surfaces etc. are processed with vertical machining centre, the illustrative words on periphery by
It takes font sample to rush single font by hand and strikes print (control cost).But this processing method has the following disadvantages:
1, font process is all by by hand, and cumbersome, the degree of automation is low, long processing time, low efficiency.
2, the position reference of font should be unified with the machining benchmark of upper and lower surfaces, and manual operations with machine it is difficult to ensure that add
Work benchmark is consistent.
3, the arrangement of font strikes print by font sample punching hand-manipulated in order, and the bit error rate is high, and it is difficult to ensure that whole
Print effect is struck, beauty is influenced.
Therefore, the processing efficiency and machining accuracy for how improving tire-mold reduce the labor intensity of worker, guarantee whole
The consistency and aesthetics of processing effect are those skilled in the art's technical problems urgently to be resolved.
Utility model content
The purpose of the utility model is to provide a kind of tire-mold special horizontal carving and milling machines, are deposited with solving the above-mentioned prior art
The technical issues of, improve the processing efficiency and machining accuracy of tire-mold, reduce the labor intensity of worker, guarantee overall processing
The consistency and aesthetics of effect.
To achieve the above object, the utility model provides following scheme:
The utility model discloses a kind of tire-mold special horizontal carving and milling machine, including pedestal, Z axis saddle, X-axis saddle,
Y-axis saddle, rotary table, first straight line driving mechanism, second straight line driving mechanism, third straight line driving mechanism, first turn
Motivation structure, the second rotating mechanism and controller, carving Milling Machining head is provided on the Y-axis saddle, and the carving Milling Machining head includes
Mechanical main shaft and Inverter Electric Spindle;
The first straight line driving mechanism drives the Z axis saddle to slide in left-right direction on the base, and described the
Two straight line driving mechanisms drive the X-axis saddle to slide along the longitudinal direction on the Z axis saddle, the third straight line driving
Structure drives the Y-axis saddle to be slidable in the vertical direction on the X-axis saddle, and first rotating mechanism drives the revolution work
Make platform to rotate on the base, second rotating mechanism drives first rotating mechanism and the rotary table in institute
It states on pedestal with front-rear direction as axial rotation;
The controller controls the first straight line driving mechanism, the second straight line driving mechanism, the third respectively
The movement of straight line driving mechanism, first rotating mechanism and second rotating mechanism.
Preferably, the first straight line driving mechanism, the second straight line driving mechanism and the third straight line driving
Structure includes driving motor, the second guide rail and lead screw, three lead screws respectively with the Z axis saddle, the X-axis saddle and institute
State the threaded connection of Y-axis saddle.
Preferably, claw is provided on the rotary table.
Preferably, first rotating mechanism includes first servo motor and is sequentially connected with the first servo motor
Worm reduction box, the output end of the worm reduction box drive the rotary table rotation.
Preferably, second rotating mechanism includes the second servo motor, connect with second servo motor transmission
Speed reducer and the displacement encoder being electrically connected with the controller, the output end of the speed reducer drive the rotary table and
The first rotating mechanism rotation, the displacement encoder is to pass to the control for the location information of the rotary table
Device processed.
Preferably, be provided on the Y-axis saddle with the matched encoder of the mechanical main shaft, the encoder with it is described
Controller electrical connection, the encoder is to pass to the controller for the location information of the mechanical main shaft.
Preferably, the Inverter Electric Spindle includes electro spindle, holder, pneumatic pull rod, the first guide rail, sliding block and graver,
The graver is fixed on the output end of the electro spindle, and the holder is sheathed on the outside of the electro spindle, and the sliding block is fixed
In the lower part of the holder, the sliding block is slideably positioned on first guide rail, and it is sliding that first guide rail is fixed on the Y-axis
On part, the top of the holder is connected with the pneumatic pull rod, and the pneumatic pull rod with external pressure system for being connected.
Preferably, the maximum (top) speed of the Inverter Electric Spindle is 30000r/min.
The utility model achieves following technical effect compared with the existing technology:
The utility model improves the degree of automation of font processing, improves whole efficiency;The utility model improves
Machining accuracy guarantees that the processing content benchmark in Different Plane is consistent;The utility model the utility model reduces the labor of worker
Fatigue resistance, process are all controlled by system program, reduce the bit error rate, guarantee the consistency and beauty of overall processing effect
Property.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model
Some embodiments for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other attached drawings.
Fig. 1 is the structural schematic diagram of the utility model tire-mold special horizontal carving and milling machine;
Fig. 2 is the main view of the utility model tire-mold special horizontal carving and milling machine;
Fig. 3 is the top view of the utility model tire-mold special horizontal carving and milling machine;
Fig. 4 is the left view of the utility model tire-mold special horizontal carving and milling machine;
Fig. 5 is the structural schematic diagram of Inverter Electric Spindle;
Description of symbols: 1, pedestal;2, Z axis saddle;3, X-axis saddle;4, Y-axis saddle;5, worm reduction box;6,
Rotary table;7, mechanical main shaft;8, Inverter Electric Spindle;8.1, electro spindle;8.2, holder;8.3, pneumatic pull rod;8.4, first
Guide rail;8.5, sliding block;8.6, graver;9, driving motor;10, the second guide rail;11, lead screw;12, displacement encoder;13, block
Pawl.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
The purpose of the utility model is to provide a kind of tire-mold special horizontal carving and milling machine, with solve it is above-mentioned in the prior art
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To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing and have
Body embodiment is described in further detail the utility model.
As shown in Figs. 1-5, present embodiment discloses a kind of tire-mold special horizontal carving and milling machine, including pedestal 1, Z axis are sliding
Part 2, X-axis saddle 3, Y-axis saddle 4, rotary table 6, first straight line driving mechanism, second straight line driving mechanism, third straight line
Driving mechanism, the first rotating mechanism, the second rotating mechanism and controller.Controller controls first straight line driving mechanism, respectively
The movement of two straight line driving mechanisms, third straight line driving mechanism, the first rotating mechanism and the second rotating mechanism.Rotary table 6
There are four claws 13 for upper setting, sufficiently to clamp the tire-mold of different-diameter.
Carving Milling Machining head is provided on Y-axis saddle 4, the carving Milling Machining head in the present embodiment is two, including mechanical main shaft 7
With Inverter Electric Spindle 8, common structure in the prior art is both used.7 revolving speed of mechanical main shaft is lower, torque is larger, frequency conversion
8 revolving speed of electro spindle is high, precision is high, and mechanical main shaft 7 and Inverter Electric Spindle 8 are non-interference in process, and machine both can be used
Tool main shaft 7 carries out Milling Process, and Inverter Electric Spindle 8 also can be used and carry out Carving Machining.Those skilled in the art are according to reality
It needs, three or more can also be set by carving Milling Machining head.
It is provided on Y-axis saddle 4 and is electrically connected with the controller with the matched encoder of mechanical main shaft 7, encoder, encoder is used
The location information of mechanical main shaft 7 is passed to controller.Inverter Electric Spindle 8 is telescopic shaft, the maximum (top) speed of Inverter Electric Spindle 8
For 30000r/min.The milling energetically of slot position and the tapping in hole may be implemented in mechanical main shaft 7;Inverter Electric Spindle 8 and mechanical main shaft 7
In parallel, it is flexible that left and right can be carried out automatically, it is non-interference with mechanical main shaft 7 in process, it may be implemented outside to tire-mold
The High speed sculpture of disc illustrative words.
As shown in figure 5, Inverter Electric Spindle 8 includes electro spindle 8.1, holder 8.2, pneumatic pull rod 8.3, the first guide rail 8.4, slides
Block 8.5 and graver 8.6.Graver 8.6 is fixed on the output end of electro spindle 8.1, rotates synchronously with electro spindle 8.1.Holder 8.2
It is sheathed on 8.1 outside of electro spindle, the lower part of holder 8.2 is provided with sliding block 8.5, and sliding block 8.5 is slideably positioned in the first guide rail 8.4
On, the first guide rail 8.4 is fixed on Y-axis saddle 4.The top of holder 8.2 is connected with pneumatic pull rod 8.3, in pneumatic pull rod 8.3
Under effect, holder 8.2 drives electro spindle 8.1 and 8.6 synchronous reciprocating of graver being fixed on the output end of electro spindle 8.1 fortune
It is dynamic.Pneumatic pull rod 8.3 is connected with external pressure system, which uses common Reciprocatable drive baric systerm, such as
The baric systerm of pneumatic marking machine.
First straight line driving mechanism driving Z axis saddle 2 slides in left-right direction on pedestal 1, carves Milling Machining head with adjustment
The distance between tire-mold.Second straight line driving mechanism driving X-axis saddle 3 slides along the longitudinal direction on Z axis saddle 2,
To adjust position of the X-axis saddle 3 in X-axis.Third straight line driving mechanism drives Y-axis saddle 4 vertically square on X-axis saddle 3
To sliding, to adjust position of the Y-axis saddle 4 in Y-axis, make the region to be processed for carving Milling Machining head face tire-mold.First
Rotating mechanism driving rotary table 6 rotates on pedestal 1, to adjust the Working position on tire-mold periphery.Second turn
Motivation structure drives the first rotating mechanism and rotary table 6 to rotate on pedestal 1, and rotation axis is parallel with X axis, in clamped one time
In the case where, it is able to carry out comprehensive processing of tire-mold upper and lower surface and periphery, improves processing efficiency and machining accuracy.
In the present embodiment, first straight line driving mechanism and Z axis saddle 2, second straight line driving mechanism and X-axis saddle 3, third
Straight line driving mechanism and Y-axis saddle 4 form screw slider straight line driving mechanism, and those skilled in the art can also select as needed
Select other straight line driving mechanisms such as Driven by Hydraulic Cylinder mechanism, gear-rack drive mechanism.
First straight line driving mechanism, second straight line driving mechanism and third straight line driving mechanism include driving motor 9,
Two guide rails 10 and lead screw 11.Three driving motors 9 are servo motor, and servo motor drives 11 rotary drive of lead screw, controlling
High-precision quickly positioning can be achieved under the control of device.Z axis saddle 2, X axis saddle 3 and Y-axis saddle 4 respectively with 11 spiral shell of lead screw
Line connection is slided in the second guide rail of drive lower edge 10 of lead screw 11.
First rotating mechanism includes first servo motor and the worm reduction box with first servo motor transmission connection
5, the output end of worm reduction box 5 drives rotary table 6 to rotate.By the driving of first servo motor, may be implemented
0 °~360 ° of accurate positionin.
Second rotating mechanism includes the second servo motor, the speed reducer connecting with the second servo motor transmission and and controller
The displacement encoder 12 of electrical connection.The output end of speed reducer drives rotary table 6 and the rotation of the first rotating mechanism, displacement coding
Device 12 is to pass to controller for the location information of rotary table 6.By the driving of the second servo motor, may be implemented to take turns
The processing of the alternating of placenta periphery and upper and lower surface.
The application method of above-mentioned tire-mold special horizontal carving and milling machine includes the following steps:
1) tire-mold is placed on rotary table 6, tire balance mold, makes axis and the revolution work of tire-mold
The axis of rotation of platform 6 is overlapped;
2) position for adjusting X-axis saddle 3 makes the axis of carving Milling Machining head and returning for rotary table 6 on Y-axis saddle 4
Shaft axis intersection;
3) position for adjusting Y-axis saddle 4 starts to carry out carving Milling Machining after carving Milling Machining head and being moved to suitable position;
4) for text manuscript part, the width data of font stroke is converted to the angle of rotation degree of rotary table 6
According to controller reads in rotational angle data, altitude information and the depth data of font stroke, and is controlled according to rotational angle data
The movement of first rotating mechanism controls the movement of third straight line driving mechanism according to altitude information, according to depth data control the
The movement of one straight line driving mechanism and Inverter Electric Spindle 8 is processed using Inverter Electric Spindle 8;Slot, hole, tapping etc. are milled
Part is cut, after adjusting Working position, is processed using mechanical main shaft 7, processing technology is conventional milling process;
5) Z axis saddle 2 is mobile, separates carving Milling Machining head with tire-mold, the second rotating mechanism turns over tire-mold
After certain angle, the position of X-axis saddle 3 and Y-axis saddle 4 is adjusted, step 4 is repeated, until completing the process, by Z axis saddle 2, X-axis
Saddle 3, Y-axis saddle 4 and rotary table 6 reset, and remove tire-mold.
It should be noted that mechanical main shaft 7 and Inverter Electric Spindle 8 are structure commonly used in the prior art, the present embodiment
Only Inverter Electric Spindle 8 is carried out for example, those skilled in the art can be according to actual needs to mechanical main shaft 7 and variable-frequency electric
The structure of main shaft 8 is selected.
It applies specific case in this specification to be expounded the principles of the present invention and embodiment, the above reality
The explanation for applying example is merely used to help understand the method and its core concept of the utility model;Meanwhile for the general of this field
Technical staff, based on the idea of the present invention, there will be changes in the specific implementation manner and application range.To sum up institute
It states, the content of the present specification should not be construed as a limitation of the present invention.