CN201760630U - Three dimensional deep hole numerical control drilling machine - Google Patents

Three dimensional deep hole numerical control drilling machine Download PDF

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Publication number
CN201760630U
CN201760630U CN2010205291176U CN201020529117U CN201760630U CN 201760630 U CN201760630 U CN 201760630U CN 2010205291176 U CN2010205291176 U CN 2010205291176U CN 201020529117 U CN201020529117 U CN 201020529117U CN 201760630 U CN201760630 U CN 201760630U
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CN
China
Prior art keywords
drill unit
drill
unit
gantry
numerical control
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2010205291176U
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Chinese (zh)
Inventor
黄成�
马升田
高翔
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JINAN ZHILI CNC MACHINERY CO Ltd
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JINAN ZHILI CNC MACHINERY CO Ltd
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Priority to CN2010205291176U priority Critical patent/CN201760630U/en
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Publication of CN201760630U publication Critical patent/CN201760630U/en
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Abstract

The utility model discloses a three dimensional deep hole numerical control drilling machine comprising a machine body, a working platform, a gantry, drilling power heads, and an electric system. The gantry is disposed on the machine body, and the working platform is horizontally movably disposed on the machine body. A driving device I used for driving the working platform to move horizontally is disposed between the working platform and the machine body. The utility model is provided with four drilling power heads, and two of the four drilling power heads are disposed on the crossbeam of the gantry and have cutting tools facing downwards, besides, the main axes of the two drilling power heads are vertical to each other. The cutting tools of the other two drilling power heads are disposed on two columns of the gantry and oppositely to each other, besides, the main axes of the two drilling power heads are disposed on one vertical face. The main axes of the two drilling power heads and the plane of the two drilling power heads on the crossbeam are at a distance. The utility model has high working efficiency, because the work pieces can be loaded once, and the four power heads can work at the same time. The utility model has advantages of small labor intensity and high automation degree.

Description

Three-dimensional deep hole numerical control drilling machine
Technical field
The utility model relates to a kind of special purpose machine tool of making chemical anticorrosion apparatus, particularly a kind of three-dimensional deep hole numerical control drilling machine that is mainly used in the boring of heat transmission equipment.
Background technology
The capital equipment of existing chemical machinery sector application has two kinds: a kind of is that vertical direction boring uses swing arm to bore; Another kind is that horizontal direction boring is holed with the drilling machine of soil system or transformation.Its shortcoming is as follows:
1. the original backwardness of technical merit is simply equipped, precision is low, and boring mostly is manual-alignment, manually feeding.
2. the position of workpiece hole is to guarantee by line and two kinds of forms of template.Low, the low precision of efficient, the error rate height, the template demand is big.
3. the workpiece dress adds often, and elapsed time is many.Need adorn as a large-scale workpiece and to add six times and just can machine, upright opening is by radial drill processing, laterally, vertically stroke all needs to finish totally four times twice.The hole of horizontal direction needs twice dress to add, and semicircle of processing is reprocessed another semicircle earlier.
4. round workpiece processing needs two equipment just can machine.One of vertical direction, one of horizontal direction, independence is processed, efficient is low.
5. labor strength is big.Drilling machine laterally, vertically carry out, mostly location, workpiece feeding be that by manually carrying out, automaticity is low, labour intensity is big, easily makes mistakes.
6. work condition environment is poor.During boring, the carbon element airborne dust is very big, and is big to workman, environmental pollution.
Summary of the invention
Problem to be solved in the utility model is: a kind of high efficiency, three-dimensional deep hole numerical control drilling machine that labor intensity is little are provided.
For solving the problems of the technologies described above, the utility model comprises lathe bed, workbench, gantry, drill unit and electrical system, described gantry is located on the lathe bed, what workbench can move horizontally is arranged on the lathe bed, be provided with between workbench and the lathe bed and drive the drive unit I that workbench moves horizontally, drill unit has four, wherein on two drill unit cutters crossbeam that is arranged on gantry down, these two drill unit main shafts are vertical, two other drill unit cutter over against two columns that are arranged on gantry on, these two drill unit main shafts are on same facade, each drill unit that is arranged on the crossbeam is equipped with its drive unit II that moves horizontally of driving, each drill unit that is arranged on the column is equipped with its drive unit III that moves up and down of driving, and plane, two drill unit main shaft places has certain distance on drill unit main shaft on the column and the crossbeam.
In order to make its process velocity and machining accuracy height, described drill unit is the sleeve type drill unit.
For the ease of processing to cylindrical workpiece, described two drill units that are arranged on the column are equipped with the cutter guider, the cutter guider is provided with the hole that corresponding drill unit cutter can pass through, on the sleeve that is arranged on drill unit that the cutter guider can move horizontally, be connected with between cutter guider and the drill unit and drive the drive unit V that the cutter guider moves horizontally.
In order to control conveniently, described electrical system comprises PLC and host computer, and PLC controls each drive unit and drill unit, and host computer is connected with PLC.
The beneficial effects of the utility model:
1, the novel high efficiency of this reality: 4 drill unit energy while processing works, workpiece is once adorned and is added, and 4 unit heads are processed simultaneously, save time, and can machine hole vertical, horizontal both direction on an equipment simultaneously.The utility model and prior art clamping workpiece time ratio are 1:6, the utility model such as 10 minutes consuming time, and prior art must 60 minutes consuming time.Drilling time is 1:4, and 4 unit heads of the utility model are processed a workpiece simultaneously, and prior art is a unit head processing work, and time loss compares 1:4.
2, labour intensity is little: a people can operate two above equipment simultaneously, and everyone operates 8 drill units of 2 equipment the utility model, and 8 people of comparable prior art operate 8 bench drill efficient height, and can save 7 workmans.Work condition environment is convenient to administer.Do not need artificial manual operations, carry out workpiece processing by computer instruction, the workman can reduce dust suction away from workpiece.
3, automaticity height, the utility model adopt 4 drill units of 11 numerical control axle control, and adopt special electrical control, line and template have been saved in processing simultaneously, figure inputs to computer with workpiece, and lathe positions processing automatically, makes mistakes less, the precision height.
Description of drawings
Fig. 1 is the new main TV structure schematic diagram of this practicality; Fig. 2 is a right TV structure schematic diagram of the present utility model;
Among the figure, 1, drill unit, 2, crossbeam, 3, column, 4, the cutter guider, 5, workbench, 6, lathe bed, 7, workpiece.
The specific embodiment
A kind of specific embodiment as depicted in figs. 1 and 2, it comprises lathe bed 6, workbench 5, gantry, drill unit 1, cutter guider 4, electrical system and chip removal system.
What workbench 5 can move horizontally is arranged on the lathe bed 6, be provided with between workbench 5 and the lathe bed 6 and drive the drive unit I that workbench 5 moves horizontally, the drive unit I comprises line slideway, ball screw assembly, and servomotor, line slideway and servomotor are arranged on the lathe bed 6, the screw of ball screw assembly, and workbench 5 fix, and the leading screw of ball screw assembly, is connected with the output shaft of servomotor.The driven by servomotor leading screw rotates; thereby driving workbench 5 moves horizontally on lathe bed 6; workbench 5 length 2000mm; grow a segment distance than maximum diameter of workpiece; be convenient at workpiece two ends workpiece pressing; at workbench 5 two ends telescopic stainless steel protective cover is installed, can plays protection and beauty function.
Drill unit 1 has four, be the sleeve type drill unit, wherein on two drill unit 1 cutters crossbeam that is arranged on gantry 2 down, these two drill unit 1 main shafts are vertical, two other drill unit 1 cutter over against two columns 3 that are arranged on gantry on, the main shaft of these two drill units 1 is on same facade, each drill unit 1 that is arranged on the crossbeam 2 is equipped with its drive unit II that moves horizontally of driving, each drill unit 1 that is arranged on the column 3 is equipped with its drive unit III that moves up and down of driving, plane, two drill units, 1 main shaft place has certain distance on drill unit 1 main shaft on the column 3 and the crossbeam 2, it is the drill unit 1 main shaft skew certain distance on workbench 5 moving directions on crossbeam 2 and the column 3, promptly not on same machined surface, can guarantee that like this adding man-hour four drill units 1 at workpiece in enormous quantities can process simultaneously, can increase work efficiency nearly one times.The drive unit II is identical with drive unit I structure and mounting means with the drive unit III.
The sleeve type drill unit is installed on each slide plate, its tool feeding is by servomotor and large module gear rack drives, to improve feed speed, its main shaft directly connects with spindle drive motor, when the sleeve feeding, motor and sleeve synchro-feed, motor is installed on the tailstock, and tailstock and line slideway slide fix, and lead by line slideway, frictional force is little in the line slideway motion process, precision height, not resistance that can be bigger to the mobile generation of main shaft, promptly guaranteed the validity of transmission, can play simultaneously location main shaft effect again, the speed of mainshaft adopts stepless frequency control, and each spindle motor is equipped with a frequency converter, material at processing, can set the corresponding relation of bore diameter and rotating speed in system, system can adjust the speed of mainshaft automatically according to the size in aperture in process, need not manual intervention.
Two drill units 1 that are arranged on the column 3 are equipped with cutter guider 4, cutter guider 4 is provided with the hole that corresponding drill unit 1 cutter can pass through, on the sleeve that is arranged on drill unit 1 that cutter guider 4 can move horizontally, be connected with between cutter guider 4 and the drill unit 1 and drive the drive unit V that cutter guider 4 moves horizontally.Cutter guider 4 is used for the auxiliary guide effect of rimmer knife tool process, and its drive unit V is identical with drive unit I structure and mounting means, can accomplish to change according to bore position, moves to the position location automatically, to adapt to the variation of diametric(al) position.When workpiece to be machined 7 was circle, cutter guider 4 will be adjusted the position synchronously automatically according to the variation and the drilling main shaft of workpiece 7 circumference, to reach the near as far as possible validity of close workpiece to guarantee to lead.
Electrical system adopts the PLC+ host computer to control, and PLC controls each drive unit and drill unit, and host computer is connected with PLC, and host computer makes things convenient for the storage and the input of workpiece procedure, and is easy and simple to handle.The software work platform is WINXP, the operation interface close friend, and resource management is clear effectively, has powerful programing function; Workpiece size can manual keyboard be imported, and also can import by the USB flash disk interface, and can carry out CAD/CAM and directly change, and removes the loaded down with trivial details of manual programming from.CAD domain paper according to the user, the host computer procedure of system can be converted to procedure with workpiece figure automatically, and sends the data to PLC, according to fixed datum mark, PLC is sent to each performance element with instruction, and detects the action situation of each performance element constantly.
Workbench 5 both sides are equipped with two spiral chip cleaners, the chip of processing can be collected.
This specific embodiment mainly is to integrate four drill units, carries out three-dimensional processing simultaneously.Be a gantry, four drill units, realize three-dimensional deep hole drilling function, two vertical direction borings, two horizontal direction borings, movable workbench, horizontal direction have two cutter guiders, totally 11 numerical control axles are formed, and each unit head has 2 numerical control axles.2 * 4=8 numerical control axle, 2 numerical control axles of cutter guiding, numerical control axle of movable workbench.

Claims (4)

1. three-dimensional deep hole numerical control drilling machine, comprise lathe bed, workbench, gantry, drill unit and electrical system, it is characterized in that: described gantry is located on the lathe bed, what workbench can move horizontally is arranged on the lathe bed, be provided with between workbench and the lathe bed and drive the drive unit I that workbench moves horizontally, drill unit has four, wherein on two drill unit cutters crossbeam that is arranged on gantry down, these two drill unit main shafts are vertical, two other drill unit cutter over against two columns that are arranged on gantry on, these two drill unit main shafts are on same facade, each drill unit that is arranged on the crossbeam is equipped with its drive unit II that moves horizontally of driving, each drill unit that is arranged on the column is equipped with its drive unit III that moves up and down of driving, and plane, two drill unit main shaft places has certain distance on drill unit main shaft on the column and the crossbeam.
2. according to the described three-dimensional deep hole numerical control drilling machine of claim 1, it is characterized in that: described drill unit is the sleeve type drill unit.
3. three-dimensional deep hole numerical control drilling machine according to claim 2, it is characterized in that: described two drill units that are arranged on the column are equipped with the cutter guider, the cutter guider is provided with the hole that the cutter of corresponding drill unit can pass through, on the sleeve that is arranged on drill unit that the cutter guider can move horizontally, be connected with between cutter guider and the drill unit and drive the drive unit V that the cutter guider moves horizontally.
4. according to any one described three-dimensional deep hole numerical control drilling machine among the claim 1-3, it is characterized in that: described electrical system comprises PLC and host computer, and PLC controls each drive unit and drill unit, and host computer is connected with PLC.
CN2010205291176U 2010-09-15 2010-09-15 Three dimensional deep hole numerical control drilling machine Expired - Fee Related CN201760630U (en)

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Application Number Priority Date Filing Date Title
CN2010205291176U CN201760630U (en) 2010-09-15 2010-09-15 Three dimensional deep hole numerical control drilling machine

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Application Number Priority Date Filing Date Title
CN2010205291176U CN201760630U (en) 2010-09-15 2010-09-15 Three dimensional deep hole numerical control drilling machine

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CN201760630U true CN201760630U (en) 2011-03-16

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Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102198526A (en) * 2011-04-25 2011-09-28 济南法特数控机械有限责任公司 Numerical control three-face drilling bed
CN102284885A (en) * 2011-07-28 2011-12-21 常州昌隆机床制造有限公司 Totally enclosed type protective structure of numerical control gantry machine tool
CN102528115A (en) * 2012-02-17 2012-07-04 无锡华联精工机械有限公司 Multi-station double-headed numerical control planar drilling machine
CN102528119A (en) * 2012-02-27 2012-07-04 日照市时正锻压有限公司 Cross hole drilling machine
CN102615305A (en) * 2012-04-25 2012-08-01 安徽力成机械装备有限公司 Numerical control inverted double-station deep hole drilling machine
CN103213027A (en) * 2013-05-07 2013-07-24 无锡华联科技集团有限公司 Scrap iron recycling device of end face milling of steel plate
CN103341916A (en) * 2013-07-23 2013-10-09 济南志力数控机械有限公司 Horizontal type multi-spindle two-sided numerical control drilling machine for graphite block
CN103978378A (en) * 2014-05-22 2014-08-13 无锡华联精工机械有限公司 Large three-dimensional drilling machine column mechanism
CN104117705A (en) * 2013-04-26 2014-10-29 郦峰 Four-drill drilling machine
CN104275496A (en) * 2013-07-02 2015-01-14 上海尊优自动化设备有限公司 Cutter fixing structure for deep hole machining
CN104439376A (en) * 2014-12-01 2015-03-25 太仓市高泰机械有限公司 Drilling machine capable of simultaneously drilling holes at 90-degree included angle
CN104551080A (en) * 2014-11-14 2015-04-29 重庆康辉机械制造有限公司 Three-direction drilling machine
CN105108200A (en) * 2015-09-23 2015-12-02 淄博纽氏达特机器人系统技术有限公司 Truss type intelligent drilling device and arc plate drilling method
CN107081442A (en) * 2017-06-22 2017-08-22 广东先达数控机械有限公司 A kind of method of sheet material multistation drilling and the digital control drilling machine of application this method
CN107891278A (en) * 2017-12-19 2018-04-10 无锡优耐特能源科技有限公司 A kind of parallel axes common guide rails device
CN108213487A (en) * 2018-01-10 2018-06-29 高佳 A kind of gear drilling machine convenient for adjusting
CN108247097A (en) * 2017-05-29 2018-07-06 南宁市博腾安防科技有限公司 A kind of equipment for bridge construction
CN109047816A (en) * 2018-10-23 2018-12-21 国运科技(大连)有限公司 A kind of three-dimensional drilling machine
CN110744638A (en) * 2019-11-28 2020-02-04 安徽东平木业股份有限公司 Adjustable drilling device

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102198526A (en) * 2011-04-25 2011-09-28 济南法特数控机械有限责任公司 Numerical control three-face drilling bed
CN102198526B (en) * 2011-04-25 2013-07-10 济南法特数控机械有限责任公司 Numerical control three-face drilling bed
CN102284885A (en) * 2011-07-28 2011-12-21 常州昌隆机床制造有限公司 Totally enclosed type protective structure of numerical control gantry machine tool
CN102528115A (en) * 2012-02-17 2012-07-04 无锡华联精工机械有限公司 Multi-station double-headed numerical control planar drilling machine
CN102528119A (en) * 2012-02-27 2012-07-04 日照市时正锻压有限公司 Cross hole drilling machine
CN102528119B (en) * 2012-02-27 2013-06-12 日照市时正锻压有限公司 Cross hole drilling machine
CN102615305A (en) * 2012-04-25 2012-08-01 安徽力成机械装备有限公司 Numerical control inverted double-station deep hole drilling machine
CN104117705A (en) * 2013-04-26 2014-10-29 郦峰 Four-drill drilling machine
CN103213027A (en) * 2013-05-07 2013-07-24 无锡华联科技集团有限公司 Scrap iron recycling device of end face milling of steel plate
CN104275496B (en) * 2013-07-02 2016-09-14 上海尊优自动化设备有限公司 Tool fixing structure for deep hole machining
CN104275496A (en) * 2013-07-02 2015-01-14 上海尊优自动化设备有限公司 Cutter fixing structure for deep hole machining
CN103341916A (en) * 2013-07-23 2013-10-09 济南志力数控机械有限公司 Horizontal type multi-spindle two-sided numerical control drilling machine for graphite block
CN103978378A (en) * 2014-05-22 2014-08-13 无锡华联精工机械有限公司 Large three-dimensional drilling machine column mechanism
CN104551080A (en) * 2014-11-14 2015-04-29 重庆康辉机械制造有限公司 Three-direction drilling machine
CN104439376A (en) * 2014-12-01 2015-03-25 太仓市高泰机械有限公司 Drilling machine capable of simultaneously drilling holes at 90-degree included angle
CN105108200A (en) * 2015-09-23 2015-12-02 淄博纽氏达特机器人系统技术有限公司 Truss type intelligent drilling device and arc plate drilling method
CN108247097A (en) * 2017-05-29 2018-07-06 南宁市博腾安防科技有限公司 A kind of equipment for bridge construction
CN107081442A (en) * 2017-06-22 2017-08-22 广东先达数控机械有限公司 A kind of method of sheet material multistation drilling and the digital control drilling machine of application this method
CN107891278A (en) * 2017-12-19 2018-04-10 无锡优耐特能源科技有限公司 A kind of parallel axes common guide rails device
CN108213487A (en) * 2018-01-10 2018-06-29 高佳 A kind of gear drilling machine convenient for adjusting
CN109047816A (en) * 2018-10-23 2018-12-21 国运科技(大连)有限公司 A kind of three-dimensional drilling machine
CN110744638A (en) * 2019-11-28 2020-02-04 安徽东平木业股份有限公司 Adjustable drilling device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110316

Termination date: 20150915

EXPY Termination of patent right or utility model