CN208527991U - A kind of high-speed rail brake block riveting machine - Google Patents

A kind of high-speed rail brake block riveting machine Download PDF

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Publication number
CN208527991U
CN208527991U CN201820932245.1U CN201820932245U CN208527991U CN 208527991 U CN208527991 U CN 208527991U CN 201820932245 U CN201820932245 U CN 201820932245U CN 208527991 U CN208527991 U CN 208527991U
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China
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fixedly installed
feeding
mounting plate
mounting
plate
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CN201820932245.1U
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严海军
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Dongguan Chengda Machinery Technology Co Ltd
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Dongguan Chengda Machinery Technology Co Ltd
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Abstract

The utility model discloses a kind of high-speed rail brake block riveting machine, including workbench, the workbench is equipped with turntable, the turntable is equipped with multiple for workpiece and rivet to be transferred to the transfer device of next station, the transfer device includes the first mounting plate and two positioning carriers, first mounting plate is fixedly installed on turntable, two positioning carriers or so are fixedly installed on the first mounting plate side by side, the first feed mechanism for being transferred to workpiece on positioning carrier is disposed with around the turntable, the second feed mechanism for being transferred to rivet on positioning carrier, the first riveting mechanism for the workpiece of side on positioning carrier and rivet to get up, it the second riveting mechanism for the workpiece of the other side on positioning carrier and rivet to get up and is taken the workpiece after riveting is completed from positioning carrier Under cutting agency.The utility model high degree of automation improves working efficiency, reduces production cost, and can improve product quality.

Description

A kind of high-speed rail brake block riveting machine
Technical field
The utility model relates to riveting equipment technical field, in particular to a kind of high-speed rail brake block riveting machine.
Background technique
Riveting machine is also referred to as rivet driver, riveter, lock seaming machine, rolling riveter etc., is developed according to cold rolling principle A kind of novel riveting equipment, just referring to can rivet mechanized equipment article with rivet, and the device structure is compact, performance is steady Fixed, easy and safe to operate, riveting machine is completed to assemble mainly by rotation with pressure, is mainly used in the occasion for needing closing-up, often That sees has pneumatic, oil pressure and electronic, single head and double end equal-specification model, and common type mainly has automatic riveter and rotation riveting Machine, is mainly used for solid rivet or biggish hollow riveting, cold roll riveting can be widely used for precision machinery, textile equipment, steel Numerous industries such as furniture, architectural hardware, high and low voltage electrical equipment, hardware tool, automobile, motorcycle accessories, especially automobile door lock, Wiper, clutch, back door strut, door hinge, glass-frame riser, carburetor, hand brake, turns to spherojoint, rubs brake The vapour such as motorcycle damper rub in accessory industry using more extensive.
As shown in Figure 1, the middle part of the workpiece 10 is equipped with the placing groove 101 being adapted to rivet, the placing groove 101 Middle part is equipped with the riveted holes 102 passed through for rivet lower end, and the side of the placing groove 101 is equipped with the first card hole 103 and the second card Hole 104, first card hole 103 and the second card hole 104 are two, tilt and are oppositely arranged between two the first card holes 103, and two It tilts and is oppositely arranged between a second card hole 104.The existing riveting machine for the research and development of above-mentioned workpiece 10 is often provided only with one A riveting station, is substantially during riveting and manually operates, but manual operation is easily made mistakes, and product is directly affected Service life, and worker's working efficiency is low, improves production cost.
Utility model content
The technical problems to be solved in the utility model is in view of the deficiency of the prior art, to provide a kind of high-speed rail brake Vehicle piece riveting machine, high degree of automation during riveting without human intervention improve working efficiency, and reduction is produced into This, and product quality can be improved.
In order to solve the above technical problems, the technical solution of the utility model is:
A kind of high-speed rail brake block riveting machine, including workbench, the workbench are equipped with turntable, and the turntable is equipped with more A transfer device for being used to for workpiece and rivet being transferred to next station, the transfer device include the first mounting plate and two A positioning carrier, first mounting plate are fixedly installed on turntable, and two positioning carriers or so are fixedly installed in first side by side On mounting plate, it is disposed with the first feed mechanism for being transferred to workpiece on positioning carrier around the turntable, uses In the second feed mechanism that rivet is transferred on positioning carrier, it is used for the workpiece and rivet of side on positioning carrier The first riveting mechanism, the second riveting mechanism for the workpiece of the other side on positioning carrier and rivet to get up to get up With the cutting agency for removing the workpiece after completion riveting from positioning carrier.
As a preferred embodiment, the positioning carrier is equipped with the first locating slot and and workpiece being adapted to workpiece First positioning column of the first card hole adaptation, offers the first through hole being adapted to rivet lower end in the middle part of first locating slot, The upper surface of first positioning column is caught in the cambered surface in the first positioning column for one convenient for the first card hole.
As a preferred embodiment, the transfer device further includes position-limit mechanism, and the position-limit mechanism is set to positioning carrier Upper and lower ends, the position-limit mechanism include the first limited post, the first limit plate, spring and tie down screw, it is described first limit Column includes main part and the mounting portion below main part, and first mounting plate is equipped with the second through-hole being adapted to main part With the first spring mounting groove being adapted to spring, the positioning carrier is equipped with the first mounting groove for being adapted to mounting portion, and described the Offer the third through-hole being adapted to main part in the middle part of one mounting groove, first limit plate is equipped with the passed through for main part Four through-holes and the second spring mounting groove being adapted to spring, the lateral surface of first limit plate is equipped with to be adapted to tie down screw The mounting portion of first screw hole, first limited post is stuck in the first mounting groove, and the main part of first limited post is successively worn Third through-hole, the second through-hole and fourth hole are crossed, first limit plate passes through the first screw hole and the fixed peace of tie down screw cooperation Upper end loaded on the first limited post, one end of the spring are butted on the slot bottom of the first spring mounting groove, the other end of the spring It is butted on the slot bottom of second spring mounting groove.
As a preferred embodiment, first feed mechanism includes the second mounting plate, the first feeding track, is set to first First feeding mechanism of feeding track end, set on the first feeding manipulator of the first feeding track front end and for will process Part is transported to the first conveying mechanism of the first feeding track front end, the fixed peace of second mounting plate from the first feeding track end Loaded on workbench, first feeding track is fixedly installed in the top of the second mounting plate, and first feeding mechanism includes First support and the first clamping device and the first feeding mechanical hand in first support, first clamping device and One feeding mechanical hand is oppositely arranged up and down, first feeding track be set to the first clamping device and the first feeding mechanical hand it Between, first clamping device include the first fixed block, movable plate, the first screw rod, the first screw rod sliding block and for driving movable plate before The first driving motor moved afterwards, first fixed block and the first driving motor are fixedly installed in first support, and described One fixed block is equipped with the first limiting slot being adapted to workpiece, the movable plate and the laterally opposed setting of the first fixed block, described First screw rod is fixedly connected with the output end of the first driving motor, and the first screw rod sliding block is slidably mounted on the first screw rod, The movable plate is fixedly connected with the first screw rod sliding block, and first feeding mechanical hand includes that the first feeding fixture block and driving first are sent The first driving cylinder that feed collet block moves up and down, the first driving cylinder are installed on the lower section of workbench, first feeding Fixture block is two, and two the first feeding fixture blocks are fixedly connected by third mounting plate with the injection block of the first driving cylinder, described Second mounting plate is equipped with the fifth hole being adapted to the first feeding fixture block, and the upper end of the first feeding fixture block is equipped with and processing The second limiting slot and the second limited post for limiting workpiece position of part adaptation, the middle part of second limiting slot be equipped with The positioning convex column of riveted holes adaptation in the middle part of workpiece, first conveying mechanism include the first delivery board, the first guide rod, first First hydraulic cylinder, second support, the second screw rod, the second screw rod sliding block and the driving that sliding block, the first delivery board of driving are moved forward and backward The second driving motor that first delivery board moves up and down, first delivery board are set to the top of the first feeding track, and described the The lower end of one delivery board, which is equipped with, is delivered to the of the first feeding track front end for the end by workpiece from the first feeding track One transport column, first guide rod and first hydraulic cylinder are fixedly installed in the top of the first delivery board, and first sliding block is sliding Dynamic to be installed on the first guide rod, first sliding block is fixedly connected with the first delivery board, first sliding block and first hydraulic The injection block of cylinder is fixedly connected, and the second support is fixedly installed on workbench, and the second support is set to the first feeding rail The side in road, second screw rod and the second driving motor are fixedly installed in second support, and second screw rod and second drives The output end of dynamic motor is fixedly connected, and the second screw rod sliding block is slidably mounted on the second screw rod, first delivery board Top is fixedly installed with the 4th mounting plate, and the 4th mounting plate is set to the top of the first guide rod, the second screw rod sliding block It is fixedly connected by the 5th mounting plate with the 4th mounting plate, the second vertically arranged guiding is fixedly installed in the second support Bar, second guide rod are divided into the two sides of the second screw rod, and the second screw rod sliding block is slidably mounted on the second guide rod, First feeding manipulator includes feed collet on first, the first guide rail, first slide, the 6th mounting plate, third guide rod, driving The second hydraulic cylinder and the third hydraulic cylinder that moves up and down of driving feeding that feed collet is moved forward and backward on first, first guide rail and the Two hydraulic cylinders are fixedly installed in second support, and the first slide is slidably mounted on the first guide rail, the first slide with The injection block of second hydraulic cylinder is fixedly connected, and the third hydraulic cylinder is fixedly installed in first slide, the 6th mounting plate It being fixedly connected with the injection block of third hydraulic cylinder, first feeding folder is fixedly installed in the lower section of the 6th mounting plate, and described the Three guide rods are divided into the two sides of third hydraulic cylinder, and the lower end of the third guide rod is fixedly connected with the 6th mounting plate, described The upper end of third guide rod stretches out in the upper surface of first slide, and the lower end of feed collet is equipped on described first blocks with workpiece second The second positioning column that hole is adapted to and the first suction head for workpiece to be sucked.
As a preferred embodiment, second feed mechanism includes the 7th mounting plate, the second feeding track, is set to second Second feeding mechanism of feeding track end, set on the second feeding manipulator of the second feeding track front end and for by rivet The second conveyor structure of the second feeding track front end is transported to from the second feeding track end, the 7th mounting plate is fixedly mounted In on workbench, second feeding track is fixedly installed in the top of the 7th mounting plate, and second feeding mechanism includes the Three brackets, two the second clamping devices switch turntable, the mechanism that gets stuck, pusher and the second feeding mechanical hand, and the switching turns In on third bracket, second clamping device is set on switching turntable for platform rotational installation, and second clamping device includes tool There is the feed pipe of inlet port and outlet port, the mechanism that gets stuck includes get stuck seat, tension spring, the second guide rail and feedblock, the card Material seat includes two getting stuck plate and the side plate that gets stuck between plate set on two, and second guide rail is fixedly installed on side plate, described to send Material block is slidably mounted on the second guide rail, and the feedblock is equipped with the first through slot being adapted to discharge port, for installing tension spring First mounting post and the 6th through-hole being adapted to tension spring, the side plate is equipped with the tension spring mounting blocks for installing tension spring, described For one end hook of tension spring in the first mounting post, the other end of the tension spring passes through the 6th through-hole hook on tension spring mounting blocks, described Feedblock is fixedly connected by the 8th mounting plate with feed pipe, and first through slot is oppositely arranged up and down with discharge port, the card Flitch is set to the upper and lower ends of feedblock, and the plate that gets stuck is equipped with the discharge hole being adapted to rivet head and less than rivet head Get stuck hole, and the discharge hole and the hole that gets stuck are interconnected, and the switching turntable includes rotating seat, shaft and driving rotating seat rotation Third driving motor, the shaft and third driving motor be fixedly installed on rotating seat, the shaft and third driving electricity The output end of machine is fixedly connected, and on third bracket, two second clamping devices are fixedly installed in rotation for the shaft rotational installation On seat, two second clamping devices are divided into the two sides of third driving motor, the pusher include mounting base, slide plate, push rod, The 4th hydraulic cylinder that first mounting blocks, the second mounting blocks, the second fixed block, third guide rail and driving slide plate are moved forward and backward, it is described Mounting base is fixedly installed on third bracket, and the slide plate slides are set in mounting base, and second fixed block is fixedly installed in In mounting base, the mounting base is fixedly installed with fixed column, and the lower end of the shaft is equipped with the second installation being adapted to fixed column Slot, second fixed block are equipped with the 7th through-hole being adapted to shaft, and the lower end of the shaft passes through the 7th through-hole and makes to fix Column is caught in the second mounting groove and is rotatablely connected with fixed column, and the slide plate is equipped with the first guide groove being laterally arranged, described solid The upper end of fixed column passes through the first guide groove, and first mounting blocks and the second mounting blocks are fixedly installed on slide plate, and described the Three guide rails are fixedly installed between the first mounting blocks and the second mounting blocks, and the push rod is installed on the first mounting blocks, and described The upper end of push rod is touched with the seat that gets stuck, and the 4th hydraulic cylinder is installed on the second mounting blocks, second fixed block and the 4th The injection block of hydraulic cylinder is fixedly connected, and second feeding mechanical hand includes on the second feeding fixture block of the second feeding fixture block and driving Second driving cylinder of lower movement, the second driving cylinder are fixedly installed in below workbench, and the second feeding fixture block is Two, two the second feeding fixture blocks are fixedly connected by the 9th mounting plate with the injection block of the second driving cylinder, the 7th peace Loading board is equipped with the 8th through-hole passed through for the second feeding fixture block, and the upper end of the second feeding fixture block is equipped with suitable with rivet lower end The first clip slot matched, the second conveyor structure include the second delivery board, the 4th guide rod, the second sliding block, the second conveying of driving The 5th hydraulic cylinder, the 4th bracket, third screw rod, third screw rod sliding block and the second delivery board of driving that plate is moved forward and backward move up and down The 4th driving motor, second delivery board be set to the second feeding track top, the lower end of second delivery board is equipped with The second transport column of the second feeding track front end, the 4th guiding are delivered to for the end by rivet from the second feeding track Bar and the 5th hydraulic cylinder are fixedly installed in the top of the second delivery board, and second sliding block is slidably mounted on the 4th guide rod, Second sliding block is fixedly connected with the second delivery board, and second sliding block is fixedly connected with the injection block of the 5th hydraulic cylinder, institute It states the 4th bracket to be fixedly installed on workbench, described 4th is set up in the side of the second feeding track, the third screw rod It is fixedly installed on the 4th bracket with the 4th driving motor, the output end of the third screw rod and the 7th driving motor is fixed to be connected It connects, the third screw rod sliding block is slidably mounted on third screw rod, and the tenth peace is fixedly installed with above second delivery board Loading board, the tenth mounting plate are set to the top of the 4th guide rod, and the third screw rod sliding block passes through the 11st mounting plate and the Ten mounting plates are fixedly connected, and the 5th vertically arranged guide rod, the 5th guide rod are fixedly installed on the 4th bracket The two sides of the 5th screw rod are divided into, the 5th screw rod sliding block is slidably mounted on the 5th guide rod, and second feeding is mechanical Hand includes feed collet on second, the 4th guide rail, second slide, the first mounting rack, the 12nd mounting plate, the 6th guide rod, driving the The 6th hydraulic cylinder and drive the third driving cylinder that feed collet moves up and down on second that feed collet is moved forward and backward on two, the described 4th leads Rail and the 6th hydraulic cylinder are fixedly installed on the 4th bracket, and the second slide is slidably mounted on the 4th guide rail, and described second Slide is fixedly connected with the injection block of the 6th hydraulic cylinder, the 12nd mounting plate be set to second slide lower section, described first Mounting rack is fixedly connected with the 12nd mounting plate, and the upper end of the 6th guide rod is fixedly connected with the first mounting rack, and described The lower end of six guide rods passes through second slide and is fixedly connected with the 12nd mounting plate, and the third drives cylinder to be fixedly installed in the On one mounting rack, the injection block of third driving cylinder is fixedly connected with second slide, and feed collet is two on described second, and two A second feeding folder is fixedly installed in the lower section of the 12nd mounting plate, and is arranged in parallel on two second between feed collet for front and back, The lower end of feed collet is equipped with the second suction head for rivet to be sucked on described second, and the front end of second feeding track, which is equipped with, to be used In the feeding plate for placing rivet, the feeding plate is equipped with the accommodation groove being adapted to rivet, the feed collet on the second of front end Lower section the second limit plate is installed, second limit plate is equipped with third limiting slot, and second suction head is set to third limit The middle part of position slot.
As a preferred embodiment, first riveting mechanism includes the 5th bracket, riveted joint, locating piece and for driving The 7th hydraulic cylinder that riveted joint moves up and down, the 7th hydraulic cylinder and locating piece are fixedly installed on the 5th bracket, the riveting Connector is fixedly connected with the injection block of the 7th hydraulic cylinder, and the locating piece is oppositely arranged up and down with riveted joint, the riveted joint Lower end is equipped with deformation slot, and the locating piece is equipped with the second locating slot for being adapted to rivet lower end, second locating slot with it is described First through hole in positioning carrier is oppositely arranged.
As a preferred embodiment, second riveting mechanism and the first riveting mechanism structure having the same.
As a preferred embodiment, before the cutting agency includes the 13rd mounting plate, blanking track, is set to blanking track End the first blanking mechanical hand, for by finished product from blanking track front end be delivered to blanking track end third conveying mechanism and The second blanking mechanical hand set on blanking track end, the 13rd mounting plate are fixedly installed on workbench, the blanking Track is fixedly installed in the top of the 13rd mounting plate, and first blanking mechanical hand includes the 6th bracket, the 5th guide rail, third It is slide, the 7th guide rod, the 14th mounting plate, the first lower feed collet, the 8th of the first lower feed collet back-and-forth motion the hydraulic for drive Cylinder and the 9th hydraulic cylinder moved up and down for feed collet under driving first, the 5th guide rail and the 8th hydraulic cylinder are fixedly installed in On 6th bracket, the third slide is slidably mounted on the 5th guide rail, the injection block of the third slide and the 8th hydraulic cylinder It is fixedly connected, the 9th hydraulic cylinder is fixedly installed on third slide, and the 14th mounting plate is pushed away with the 9th hydraulic cylinder Block is fixedly connected out, and the first blanking folder is fixedly installed in the lower section of the 14th mounting plate, and the 7th guide rod is divided into The lower end of the two sides of 9th hydraulic cylinder, the 7th guide rod is fixedly connected with the 14th mounting plate, the 7th guide rod Upper end stretches out in the upper surface of third slide, and the lower end of the described first lower feed collet is equipped with the third being adapted to the second card hole of workpiece Positioning column and third suction head for workpiece to be sucked, the third conveying mechanism include third delivery board, the 8th guide rod, The tenth hydraulic cylinder, the 4th screw rod, the 4th screw rod sliding block and the driving third that third sliding block, driving third delivery board are moved forward and backward are defeated The 5th driving motor that plate moves up and down is sent, the third delivery board is set to the top of blanking track, the third delivery board Lower end is equipped with the third transport column for workpiece to be delivered to blanking track front end from the end of blanking track, and the described 8th leads The top of third delivery board is fixedly installed in bar and the tenth hydraulic cylinder, the third sliding block is slidably mounted on the 8th guide rod On, the third sliding block is fixedly connected with third delivery board, and the third sliding block is fixedly connected with the injection block of the tenth hydraulic cylinder, 6th bracket is fixedly installed on workbench, and described 6th is set up in the side of blanking track, the 4th screw rod and 5th driving motor is fixedly installed on the 6th bracket, and the 4th screw rod is fixedly connected with the output end of the 5th driving motor, The 4th screw rod sliding block is slidably mounted on the 4th screw rod, and the 15th installation is fixedly installed with above the third delivery board Plate, the 15th mounting plate are set to the top of the 8th guide rod, and the 4th screw rod sliding block passes through the 16th mounting plate and the 15 mounting plates are fixedly connected, and the 9th vertically arranged guide rod, the 9th guiding are fixedly installed on the 6th bracket Bar is divided into the two sides of the 4th screw rod, and the 4th screw rod sliding block is slidably mounted on the 9th guide rod, the second blanking mechanical hand The 4 wheel driven moved up and down including the second lower feed collet, the second mounting rack, the 17th mounting plate, guide plate and the lower feed collet of driving second It takes offence cylinder, second mounting rack is fixedly connected with workbench, and the guide plate is fixedly installed on the second mounting rack, and described 4 wheel driven cylinder of taking offence is fixedly installed in the lower section of the second mounting rack, the 17th mounting plate and 4 wheel driven take offence cylinder injection block it is solid Fixed connection, the guide plate are set to the two sides of the 17th mounting plate, and the guide plate is equipped with the second guiding of bending vertically upward Slot and vertically arranged third guide groove, are equipped with the first idler wheel and the second idler wheel on the 17th mounting plate, and described first Idler wheel is stuck in the second guide groove, and is moved back and forth along the second guide groove direction, and second idler wheel is stuck in third guide groove, And move back and forth along third guide groove direction, the described second lower feed collet is two, and two the second blanking folders are fixedly installed in the tenth The top of seven mounting plates, the 13rd mounting plate are equipped with the 9th through-hole passed through for the second lower feed collet, the described second lower feed collet Upper end be equipped with the second clip slot for being adapted to finished product.
As a preferred embodiment, it is additionally provided with testing agency between second feed mechanism and the first riveting mechanism, institute Stating testing agency includes third mounting rack, and the third mounting rack is equipped with whether be loaded with workpiece on positioning carrier for detecting With the sensor of rivet.
As a preferred embodiment, the 6th driving motor for driving turntable to rotate is installed below the turntable.
The beneficial effects of the utility model are: passing through turntable, transfer device, the first feed mechanism, the second feed mechanism, the Full-automatic riveting is realized in the cooperation of one riveting mechanism, the second riveting mechanism and cutting agency, improves working efficiency, reduces production Cost;Prosthetic operates during due to riveting, can be reduced the problem of influencing product quality because of manual operation error in this way Occur, effectively improves product quality.
Detailed description of the invention
Fig. 1 is the structure chart of workpiece;
Fig. 2 is the top view of the embodiment of the utility model;
Fig. 3 is the assembling assumption diagram of the turntable of the utility model, transfer device and the 7th driving motor;
Fig. 4 is the assembling assumption diagram of first feed mechanism of the utility model;
Fig. 5 is the assembling assumption diagram of first feeding mechanical hand of the utility model;
Fig. 6 is the assembling assumption diagram of first feeding manipulator of the utility model;
Fig. 7 is the assembling assumption diagram of second feed mechanism of the utility model;
Fig. 8 is the assembling assumption diagram of second feeding mechanism of the utility model;
Fig. 9 is the assembling assumption diagram of second feeding manipulator of the utility model;
Figure 10 is the assembling assumption diagram of first riveting mechanism of the utility model;
Figure 11 is the assembling assumption diagram of the cutting agency of the utility model;
Figure 12 is the assembling assumption diagram of first blanking mechanical hand of the utility model;
Figure 13 is the assembling assumption diagram of second blanking mechanical hand of the utility model;
Figure 14 is the assembling assumption diagram of the testing agency of the utility model.
In figure: 1- workbench, 2- turntable, the 6th driving motor of 3-, 4- transfer device, the first mounting plate of 41-, 42- positioning Carrier, the first locating slot of 421-, the first positioning column of 422-, 423- first through hole, 43- position-limit mechanism, the first limited post of 431-, The first limit plate of 432-, 433- spring, the first feed mechanism of 5-, the second mounting plate of 51-, the first feeding track of 52-, 53- first Feeding mechanism, 531- first support, the first clamping device of 532-, the first fixed block of 5321-, 5322- movable plate, 5323- first drive Dynamic motor, the first feeding mechanical hand of 533-, 5331- the first feeding fixture block, 5332- first drive cylinder, and 5333- second is limited Slot, 5334- positioning convex column, the first conveying mechanism of 54-, the first delivery board of 541-, the first guide rod of 542-, the first sliding block of 543-, 544- second support, 545- the second screw rod sliding block, the second driving motor of 546-, the second guide rod of 547-, the first feeding of 55- are mechanical Hand, feed collet on 551- first, the first guide rail of 552-, 553- first slide, the 6th mounting plate of 554-, 555- third guide rod, 556- second hydraulic cylinder, 557- third hydraulic cylinder, the second positioning column of 558-, the first suction head of 559-, the second feed mechanism of 6-, The 7th mounting plate of 61-, the second feeding track of 62-, the second feeding mechanism of 63-, 631- third bracket, 632- feed pipe, 633- card Expecting mechanism, 6331- gets stuck seat, the second guide rail of 6332-, 6333- feedblock, the 8th mounting plate of 6334-, and 634- switches turntable, 6341- rotating seat, 6342- shaft, 6343- third driving motor, 635- pusher, 6351- mounting base, 6352- slide plate, 6353- push rod, the first mounting blocks of 6354-, the second mounting blocks of 6355-, 6356- third guide rail, the 4th hydraulic cylinder of 6357-, 6358- Second fixed block, the second feeding mechanical hand of 636-, 6361- the second feeding fixture block, 6362- second drive cylinder, and 6363- the 9th pacifies Loading board, the first clip slot of 6364-, 64- second conveyor structure, the second delivery board of 641-, the 4th guide rod of 642-, 643- second are sliding Block, the 4th bracket of 644-, 645- third screw rod sliding block, the 4th driving motor of 646-, the 5th guide rod of 647-, the second feeding of 65- Manipulator, feed collet on 651- second, the second suction head of 6511-, the second limit plate of 6512-, 6513- third limiting slot, 652- Four guide rails, 653- second slide, the first mounting rack of 654-, the 12nd mounting plate of 655-, the 6th guide rod of 656-, the 6th liquid of 657- Cylinder pressure, 658- third drive cylinder, 66- feeding plate, 661- accommodation groove, the first riveting mechanism of 7-, the 5th bracket of 71-, 72- riveting Head, 73- locating piece, the second locating slot of 731-, the 7th hydraulic cylinder of 74-, 8- cutting agency, the 13rd mounting plate of 81-, 82- blanking Track, the first blanking mechanical hand of 83-, the 6th bracket of 831-, the 5th guide rail of 832-, the lower feed collet of 833- first, the positioning of 8331- third Column, 8332- third suction head, 834- third slide, the 7th guide rod of 835-, the 14th mounting plate of 836-, 837- the 8th are hydraulic Cylinder, the 9th hydraulic cylinder of 838-, 84- third conveying mechanism, 841- third delivery board, the 8th guide rod of 842-, 843- third are sliding Block, the 4th screw rod sliding block of 844-, the 5th driving motor of 845-, the 9th guide rod of 846-, the second blanking mechanical hand of 85-, 851- Two lower feed collets, the second mounting rack of 852-, the 17th mounting plate of 853-, 854- guide plate, the second guide groove of 8541-, 8542- third Guide groove, 855- 4 wheel driven are taken offence cylinder, the first idler wheel of 856-, the second idler wheel of 857-, the second clip slot of 858-, 9- testing agency, 91- Third mounting rack, 92- sensor, 10- workpiece, 101- placing groove, 102- riveted holes, the first card hole of 103-, 104- second block Hole.
Specific embodiment
The structural principle of the utility model and working principle are described in further detail with reference to the accompanying drawing.
As shown in Figure 2 to 3, a kind of high-speed rail brake block riveting machine, including workbench 1, the workbench 1 are equipped with turntable 2, the turntable 2 is equipped with multiple for workpiece 10 and rivet to be transferred to the transfer device 4 of next station, the transfer Mechanism 4 includes the first mounting plate 41 and two positioning carriers 42, and first mounting plate 41 is fixedly installed on turntable 2, and two Positioning carrier 42 or so is fixedly installed on the first mounting plate 41 side by side, is disposed with around the turntable 2 for that will process The first feed mechanism 5 that part 10 is transferred on positioning carrier 42, the second feeding for being transferred to rivet on positioning carrier 42 Mechanism 6, is used to determine the first riveting mechanism 7 for the workpiece 10 of side on positioning carrier 42 and rivet to get up The second riveting mechanism and the workpiece after riveting will be completed that the workpiece 10 and rivet of the other side get up on the carrier 42 of position 10 cutting agencies 8 removed from positioning carrier 42.
As a preferred embodiment, the positioning carrier 42 be equipped with the first locating slot 421 for being adapted to workpiece 10 and The first positioning column 422 being adapted to 10 first card hole 103 of workpiece, the middle part of first locating slot 421 offers and rivet The first through hole 423 of lower end adaptation, the upper surface of first positioning column 422 are caught in first for one convenient for the first card hole 103 and determine Cambered surface in the column 422 of position.
As a preferred embodiment, the transfer device 4 further includes position-limit mechanism 43, and the position-limit mechanism 43 is set to positioning The upper and lower ends of carrier 42, the position-limit mechanism 43 include the first limited post 431, the first limit plate 432, spring 433 and locking Screw rod, first limited post 431 include main part and the mounting portion below main part, and first mounting plate 41 is equipped with The second through-hole being adapted to main part and the first spring mounting groove being adapted to spring 433, the positioning carrier 42 are equipped with and peace First mounting groove of dress portion adaptation, offers the third through-hole being adapted to main part in the middle part of first mounting groove, and described the One limit plate 432 is equipped with the fourth hole passed through for main part and the second spring mounting groove being adapted to spring 433, and described first The lateral surface of limit plate 432 is equipped with the first screw hole for being adapted to tie down screw, and the mounting portion of first limited post 431 is stuck in the In one mounting groove, the main part of first limited post 431 successively passes through third through-hole, the second through-hole and fourth hole, described First limit plate 432 is fixedly installed in the upper end of the first limited post 431, the spring by the first screw hole and tie down screw cooperation 433 one end is butted on the slot bottom of the first spring mounting groove, and the other end of the spring 433 is butted on the slot of second spring mounting groove Bottom.
As a preferred embodiment, the lower section of the turntable 2 is equipped with the 6th driving motor for driving turntable 2 to rotate 3。
As shown in Fig. 4~Fig. 5, first feed mechanism 5 includes the second mounting plate 51, the first feeding track 52, is set to First feeding mechanism 53 of 52 end of the first feeding track, set on 52 front end of the first feeding track the first feeding manipulator 55 with And the first conveying mechanism 54 for workpiece 10 to be transported to 52 front end of the first feeding track from 52 end of the first feeding track, Second mounting plate 51 is fixedly installed on workbench 1, and first feeding track 52 is fixedly installed in the second mounting plate 51 Top, first feeding mechanism 53 include first support 531 and the first clamping device in first support 531 532 and first feeding mechanical hand 533, first clamping device 532 and the first about 533 feeding mechanical hand be oppositely arranged, institute The first feeding track 52 is stated to be set between the first clamping device 532 and the first feeding mechanical hand 533.First clamping device 532 include the first fixed block 5321, movable plate 5322, the first screw rod, the first screw rod sliding block and move before and after movable plate 5322 for driving The first dynamic driving motor 5323, first fixed block 5321 and the first driving motor 5323 are fixedly installed in first support On 531, first fixed block 5321 is equipped with the first limiting slot being adapted to workpiece 10, and the movable plate 5322 and first is solid Determine the laterally opposed setting of block 5321, first screw rod is fixedly connected with the output end of the first driving motor 5323, and described first Screw rod sliding block is slidably mounted on the first screw rod, and the movable plate 5322 is fixedly connected with the first screw rod sliding block.First feeding Manipulator 533 includes the first driving cylinder that the first feeding fixture block 5331 and the first feeding fixture block 5331 of driving move up and down 5332, the first driving cylinder 5332 is installed on the lower section of workbench 1, and the first feeding fixture block 5331 is two, two First feeding fixture block 5331 is fixedly connected by third mounting plate with the injection block of the first driving cylinder 5332, second installation Plate 51 is equipped with the fifth hole being adapted to the first feeding fixture block 5331, and the upper end of the first feeding fixture block 5331 is equipped with and adds The second limiting slot 5333 that workpiece 10 is adapted to and the second limited post for limiting 10 position of workpiece, second limiting slot 5333 middle part is equipped with the positioning convex column 5334 being adapted to 10 middle part riveted holes 102 of workpiece.First conveying mechanism 54 wraps It is hydraulic to include the first delivery board 541, the first guide rod 542, the first sliding block 543, the first delivery board 541 of driving are moved forward and backward first The second driving that cylinder, second support 544, the second screw rod, the second screw rod sliding block 545 and the first delivery board 541 of driving move up and down Motor 546, first delivery board 541 are set to the top of the first feeding track 52, and the lower end of first delivery board 541 is equipped with The first transport column of 52 front end of the first feeding track is delivered to for the end by workpiece 10 from the first feeding track 52, it is described First guide rod 542 and first hydraulic cylinder are fixedly installed in the top of the first delivery board 541, the sliding of the first sliding block 543 peace Loaded on the first guide rod 542, first sliding block 543 is fixedly connected with the first delivery board 541, first sliding block 543 with The injection block of first hydraulic cylinder is fixedly connected, and the second support 544 is fixedly installed on workbench 1, the second support 544 Set on the side of the first feeding track 52, second screw rod and the second driving motor 546 are fixedly installed in second support 544 On, second screw rod is fixedly connected with the output end of the second driving motor 546, and the second screw rod sliding block 545 is slidably installed In on the second screw rod, the top of first delivery board 541 is fixedly installed with the 4th mounting plate, and the 4th mounting plate is set to the The top of one guide rod 542, the second screw rod sliding block 545 is fixedly connected by the 5th mounting plate with the 4th mounting plate, described The second vertically arranged guide rod 547 is fixedly installed in second support 544, second guide rod 547 is divided into second The two sides of bar, the second screw rod sliding block 545 are slidably mounted on the second guide rod 547.
As shown in fig. 6, first feeding manipulator 55 includes feed collet 551, the first guide rail 552, first slide on first 553, the 6th mounting plate 554, third guide rod 555, the second hydraulic cylinder 556 and drive for driving the back-and-forth motion of feed collet 551 on first The third hydraulic cylinder 557 that dynamic feeding moves up and down, first guide rail 552 and second hydraulic cylinder 556 are fixedly installed in second On frame 544, the first slide 553 is slidably mounted on the first guide rail 552, the first slide 553 and second hydraulic cylinder 556 Injection block be fixedly connected, the third hydraulic cylinder 557 is fixedly installed in first slide 553, the 6th mounting plate 554 with The injection block of third hydraulic cylinder 557 is fixedly connected, and feed collet 551 is fixedly installed in the lower section of the 6th mounting plate 554 on described first, The third guide rod 555 is divided into the two sides of third hydraulic cylinder 557, the lower end of the third guide rod 555 and the 6th installation Plate 554 is fixedly connected, and the upper end of the third guide rod 555 stretches out in the upper surface of first slide 553, feed collet on described first 551 lower end is equipped with the second positioning column 558 being adapted to 10 second card hole 104 of workpiece and first for workpiece 10 to be sucked Suction head 559.
As shown in Fig. 7~Fig. 8, second feed mechanism 6 includes the 7th mounting plate 61, the second feeding track 62, is set to Second feeding mechanism 63 of 62 end of the second feeding track, set on 62 front end of the second feeding track the second feeding manipulator 65 with And the second conveyor structure 64 for rivet to be transported to 62 front end of the second feeding track from 62 end of the second feeding track, it is described 7th mounting plate 61 is fixedly installed on workbench 1, and second feeding track 62 is fixedly installed in the upper of the 7th mounting plate 61 Side.Second feeding mechanism 63 includes 631, two the second clamping devices of third bracket, switching turntable 634, get stuck mechanism 633, pusher 635 and the second feeding mechanical hand 636, the switching turntable 634 rotational installation is on third bracket 631, institute It states the second clamping device to be set on switching turntable 634, second clamping device includes the feeding with inlet port and outlet port Pipe 632, the mechanism 633 that gets stuck includes get stuck seat 6331, tension spring, the second guide rail 6332 and feedblock 6333, the seat that gets stuck 6331 include two getting stuck plate and the side plate that gets stuck between plate set on two, and second guide rail 6332 is fixedly installed on side plate, institute It states feedblock 6333 to be slidably mounted on the second guide rail 6332, it is logical that the feedblock 6333 is equipped with first be adapted to discharge port Slot, the first mounting post for installing tension spring and the 6th through-hole being adapted to tension spring, the side plate are equipped with for installing tension spring Tension spring mounting blocks, an end hook of the tension spring in the first mounting post, the other end of the tension spring pass through the 6th through-hole hook in On tension spring mounting blocks, the feedblock 6333 is fixedly connected by the 8th mounting plate 6334 with feed pipe 632, first through slot It is oppositely arranged up and down with discharge port, the plate that gets stuck is set to the upper and lower ends of feedblock 6333, and the plate that gets stuck is equipped with and rivet The discharge hole that head is adapted to and the hole that gets stuck less than rivet head, the discharge hole and the hole that gets stuck are interconnected, and the switching turns Platform 634 includes the third driving motor 6343 that rotating seat 6341, shaft 6342 and driving rotating seat 6341 rotate, the shaft 6342 and third driving motor 6343 be fixedly installed on rotating seat 6341, the shaft 6342 and third driving motor 6343 Output end is fixedly connected, and on third bracket 631, two second clamping devices are fixedly installed in rotation for the rotational installation of shaft 6342 On swivel base 6341, two second clamping devices are divided into the two sides of third driving motor 6343, and the pusher 635 includes installation Seat 6351, slide plate 6352, push rod 6353, the first mounting blocks 6354, the second mounting blocks 6355, the second fixed block 6358, third are led The 4th hydraulic cylinder 6357 that rail 6356 and driving slide plate 6352 are moved forward and backward, the mounting base 6351 are fixedly installed in third bracket On 631, the sliding of slide plate 6352 is set in mounting base 6351, and second fixed block 6358 is fixedly installed in mounting base 6351 On, the mounting base 6351 is fixedly installed with fixed column, and the lower end of the shaft 6342 is equipped with the second peace being adapted to fixed column Tankage, second fixed block 6358 are equipped with the 7th through-hole that be adapted to shaft 6342, and the lower end of the shaft 6342 is across the Seven through-holes simultaneously are caught in fixed column in the second mounting groove to be rotatablely connected with fixed column, and the slide plate 6352, which is equipped with, to be laterally arranged The upper end of first guide groove, the fixed column passes through the first guide groove, first mounting blocks 6354 and the second mounting blocks 6355 It is fixedly installed on slide plate 6352, the third guide rail 6356 is fixedly installed in the first mounting blocks 6354 and the second mounting blocks Between 6355, the push rod 6353 is installed on the first mounting blocks 6354, and the upper end of the push rod 6353 and the seat 6331 that gets stuck It touches, the 4th hydraulic cylinder 6357 is installed on the second mounting blocks 6355, second fixed block and the 4th hydraulic cylinder 6357 Injection block be fixedly connected.Second feeding mechanical hand 636 includes the second feeding fixture block of the second feeding fixture block 6361 and driving 6361 the second driving cylinders 6362 moved up and down, the second driving cylinder 6362 is fixedly installed in 1 lower section of workbench, described Second feeding fixture block 6361 is two, and two the second feeding fixture blocks 6361 pass through the 9th mounting plate 6363 and the second driving cylinder 6362 injection block is fixedly connected, and the 7th mounting plate 61 is equipped with the 8th through-hole passed through for the second feeding fixture block 6361, The upper end of the second feeding fixture block 6361 is equipped with the first clip slot 6364 being adapted to rivet lower end, the second conveyor structure 64 The 5th liquid being moved forward and backward including the second delivery board 641, the 4th guide rod 642, the second sliding block 643, the second delivery board 641 of driving The 4 wheel driven that cylinder pressure, the 4th bracket 644, third screw rod, third screw rod sliding block 645 and the second delivery board 641 of driving move up and down Dynamic motor 646, second delivery board 641 are set to the top of the second feeding track 62, and the lower end of second delivery board 641 is set There is the second transport column that 62 front end of the second feeding track is delivered to for the end by rivet from the second feeding track 62, described Four guide rods 642 and the 5th hydraulic cylinder are fixedly installed in the top of the second delivery board 641, and second sliding block 643 is slidably installed In on the 4th guide rod 642, second sliding block 643 is fixedly connected with the second delivery board 641, second sliding block 643 and The injection block of five hydraulic cylinders is fixedly connected, and the 4th bracket 644 is fixedly installed on workbench 1, and the 4th bracket 644 is set In the side of the second feeding track 62, the third screw rod and the 4th driving motor 646 are fixedly installed on the 4th bracket 644, The third screw rod is fixedly connected with the output end of the 7th driving motor, and the third screw rod sliding block 645 is slidably mounted on third On screw rod, the top of second delivery board 641 is fixedly installed with the tenth mounting plate, and the tenth mounting plate is set to the 4th guiding The top of bar 642, the third screw rod sliding block 645 are fixedly connected by the 11st mounting plate with the tenth mounting plate, and the described 4th The 5th vertically arranged guide rod 647 is fixedly installed on bracket 644, the 5th guide rod 647 is divided into the 5th screw rod Two sides, the 5th screw rod sliding block are slidably mounted on the 5th guide rod 647.
As shown in figure 9, second feeding manipulator 65 includes feed collet 651, the 4th guide rail 652, second slide on second 653, the first mounting rack 654, the 12nd mounting plate 655, the 6th guide rod 656, feed collet 651 is moved forward and backward in driving second the The third driving cylinder 658 that feed collet 651 moves up and down on six hydraulic cylinders 657 and driving second, the 4th guide rail 652 and the 6th Hydraulic cylinder 657 is fixedly installed on the 4th bracket 644, and the second slide 653 is slidably mounted on the 4th guide rail 652, described Second slide 653 is fixedly connected with the injection block of the 6th hydraulic cylinder 657, and the 12nd mounting plate 655 is set to second slide 653 Lower section, first mounting rack 654 is fixedly connected with the 12nd mounting plate 655, the upper end of the 6th guide rod 656 and the One mounting rack 654 is fixedly connected, and the lower end of the 6th guide rod 656 passes through second slide 653 and the 12nd mounting plate 655 is solid Fixed connection, the third driving cylinder 658 are fixedly installed on the first mounting rack 654, the release of the third driving cylinder 658 Block is fixedly connected with second slide 653, and feed collet 651 is that feed collet 651 is fixedly installed in the on two, two second on described second The lower section of 12 mounting plates 655, and be arranged in parallel on two second between feed collet 651 for front and back, feed collet 651 on described second Lower end is equipped with the second suction head 6511 for rivet to be sucked, and the front end of second feeding track 62 is equipped with for placing rivet Feeding plate 66, the feeding plate 66 is equipped with the accommodation groove 661 that is adapted to rivet, the feed collet 651 on the second of front end Lower section the second limit plate 6512 is installed, second limit plate 6512 is equipped with third limiting slot 6513, second suction First 6511 are set to the middle part of third limiting slot 6513.
As shown in Figure 10, first riveting mechanism 7 includes the 5th bracket 71, riveted joint 72, locating piece 73 and for driving The 7th hydraulic cylinder 74 that dynamic riveted joint 72 moves up and down, the 7th hydraulic cylinder 74 and locating piece 73 are fixedly installed in the 5th bracket On 71, the riveted joint 72 is fixedly connected with the injection block of the 7th hydraulic cylinder 74, the locating piece 73 and about 72 phase of riveted joint To setting, the lower end of the riveted joint 72 is equipped with deformation slot, and the locating piece 73 is equipped with the second positioning being adapted to rivet lower end Slot 731, second locating slot 731 are oppositely arranged with the first through hole 423 in the positioning carrier 42.Second riveting machine Structure and the structure having the same of the first riveting mechanism 7.
Shown as shown in Figure 11~Figure 12, the cutting agency 8 includes the 13rd mounting plate 81, blanking track 82, is set to First blanking mechanical hand 83 of 82 front end of blanking track, for finished product to be delivered to the end of blanking track 82 from 82 front end of blanking track The third conveying mechanism 84 at end and the second blanking mechanical hand 85 set on 82 end of blanking track, the 13rd mounting plate 81 are solid Loaded on workbench 1, the blanking track 82 is fixedly installed in the top of the 13rd mounting plate 81 for Dingan County.
First blanking mechanical hand 83 includes the 6th bracket 831, the 5th guide rail 832, the guiding of third slide the 834, the 7th The lower feed collet 833 of bar 835, the 14th mounting plate 836, first, the 8th hydraulic cylinder for driving the first lower feed collet 833 to be moved forward and backward 837 and the 9th hydraulic cylinder 838 for driving the first lower feed collet 833 to move up and down, the 5th guide rail 832 and the 8th hydraulic cylinder 837 are fixedly installed on the 6th bracket 831, and the third slide 834 is slidably mounted on the 5th guide rail 832, and the third is sliding Seat 834 is fixedly connected with the injection block of the 8th hydraulic cylinder 837, and the 9th hydraulic cylinder 838 is fixedly installed in third slide 834 On, the 14th mounting plate 836 is fixedly connected with the injection block of the 9th hydraulic cylinder 838, the described first lower fixed peace of feed collet 833 Lower section loaded on the 14th mounting plate 836, the 7th guide rod 835 are divided into the two sides of the 9th hydraulic cylinder 838, and the described 7th The lower end of guide rod 835 is fixedly connected with the 14th mounting plate 836, and it is sliding that the upper end of the 7th guide rod 835 stretches out in third The lower end of the upper surface of seat 834, the described first lower feed collet 833 is equipped with the third positioning being adapted to 10 second card hole 104 of workpiece Column 8331 and third suction head 8332 for workpiece 10 to be sucked, the third conveying mechanism 84 include third delivery board 841, The tenth hydraulic cylinder, the 4th screw rod, the 4th that 8th guide rod 842, third sliding block 843, driving third delivery board 841 are moved forward and backward The 5th driving motor 845 that screw rod sliding block 844 and driving third delivery board 841 move up and down, the third delivery board 841 are set to The top of blanking track 82, the lower end of the third delivery board 841 be equipped with for by workpiece 10 from the end of blanking track 82 It is delivered to the third transport column of 82 front end of blanking track, the 8th guide rod 842 and the tenth hydraulic cylinder are fixedly installed in third The top of delivery board 841, the third sliding block 843 are slidably mounted on the 8th guide rod 842, the third sliding block 843 and Three delivery boards 841 are fixedly connected, and the third sliding block 843 is fixedly connected with the injection block of the tenth hydraulic cylinder, the 6th bracket 831 are fixedly installed on workbench 1, and the 6th bracket 831 is set to the side of blanking track 82, the 4th screw rod and the 5th Driving motor 845 is fixedly installed on the 6th bracket 831, and the output end of the 4th screw rod and the 5th driving motor 845 is fixed Connection, the 4th screw rod sliding block 844 are slidably mounted on the 4th screw rod, and the top of the third delivery board 841 is fixedly mounted There is the 15th mounting plate, the 15th mounting plate is set to the top of the 8th guide rod 842, and the 4th screw rod sliding block 844 is logical It crosses the 16th mounting plate to be fixedly connected with the 15th mounting plate, vertically arranged is fixedly installed on the 6th bracket 831 Nine guide rods 846, the 9th guide rod 846 are divided into the two sides of the 4th screw rod, and the 4th screw rod sliding block 844 is slidably installed In on the 9th guide rod 846.
As shown in figure 13, the second blanking mechanical hand 85 includes the second lower feed collet 851, the installation of the second mounting rack the 852, the 17th The 4 wheel driven that plate 853, guide plate 854 and the lower feed collet 851 of driving second move up and down is taken offence cylinder 855, second mounting rack 852 It is fixedly connected with workbench 1, the guide plate 854 is fixedly installed on the second mounting rack 852, and the 4 wheel driven is taken offence cylinder 855 Be fixedly installed in the lower section of the second mounting rack 852, the 17th mounting plate 853 and 4 wheel driven take offence cylinder 855 injection block it is solid Fixed connection, the guide plate 854 are set to the two sides of the 17th mounting plate 853, and the guide plate 854 is equipped with bending vertically upward Second guide groove 8541 and vertically arranged third guide groove 8542 are equipped with the first idler wheel on the 17th mounting plate 853 856 and second idler wheel 857, first idler wheel 856 be stuck in the second guide groove 8541, and come along 8541 direction of the second guide groove Return is dynamic, and second idler wheel 857 is stuck in third guide groove 8542, and is moved back and forth along 8542 direction of third guide groove, institute Stating the second lower feed collet 851 is two, and two second lower feed collets 851 are fixedly installed in the tops of the 17th mounting plate 853, described the 13 mounting plates 81 are equipped with the 9th through-hole passed through for the second lower feed collet 851, the upper end of the described second lower feed collet 851 be equipped with at Second clip slot 858 of product adaptation.
As shown in figure 14, testing agency 9, the inspection are additionally provided between second feed mechanism 6 and the first riveting mechanism 7 Surveying mechanism 9 includes third mounting rack 91, and whether the third mounting rack 91 is equipped with adds for detecting to be loaded on positioning carrier 42 The sensor 92 of workpiece and rivet, the setting of sensor 92 can guarantee that the first riveting mechanism and the second riveting mechanism are not in riveting The empty riveting of meeting, to further increase the degree of automation of the riveting machine.
When work, workpiece 10 is placed between the first fixed block 5321 of the first clamping device 532 and movable plate 5322 It clamps, workpiece 10 is entered to the end of the first feeding track 52 by the first feeding mechanical hand 533 from the first clamping device 532 End, by the way that the end of workpiece 10 from the first feeding track 52 is delivered to front end under the action of the first conveying mechanism 54, passes through Workpiece 10 is transferred on the positioning carrier 42 on turntable 2 by the first feeding manipulator 55, the driving turntable of the 6th driving motor 3 2 rotations, are transferred to the second feed mechanism 6 for the positioning carrier 42 for being loaded with workpiece 10, rivet are placed in the second clamping device Feed pipe 632, so that rivet is discharged one by one by the cooperation of get stuck mechanism 633 and pusher 635, avoid riveting machine because of one Bottom discharge is excessive and leads to the phenomenon that shutting down, to improve the reliability and job stability of the riveting machine;By cutting The effect for changing turntable 634 makes that more rivets can be placed in the second clamping device, it is possible to reduce and operator places the number of rivet, To further increase working efficiency;Rivet is placed on to the end of the second feeding track 62 by the second feeding mechanical hand 636, The end of rivet from the second feeding track 62 is delivered to front end by second conveyor structure 64, passes through the second feeding manipulator 65 Rivet is transferred on the positioning carrier 42 for being loaded with workpiece 10, and the rivet is placed in the placing groove 101 of workpiece 10, the The driving turntable 2 of six driving motors 3 rotates, and the positioning carrier 42 for being loaded with workpiece 10 and rivet is transferred to testing agency 9, leads to Crossing sensor 91 can detect whether positioning carrier is loaded with workpiece 10 and rivet, and whether the rivet is placed in workpiece 10 Placing groove in, if so, when the positioning carrier 42 for being loaded with workpiece 10 and rivet is transferred to the first riveting mechanism 7, riveting First 72 push under the driving of the 7th hydraulic cylinder 74, and the rivet being located on 42 side of positioning carrier and workpiece 10 are riveted Come, the driving turntable 2 of the 6th driving motor 3 rotates, and the positioning carrier 42 for being loaded with workpiece 10 and rivet is transferred to the second riveting Mechanism, the second riveting mechanism will get up in the rivet on 42 other side of positioning carrier with the riveting of workpiece 10, the 6th driving motor 3 Driving turntable 2 rotate, the positioning carrier 42 for being loaded with finished product is transferred to cutting agency 8, will be at by the first blanking mechanical hand 83 Product are transferred to the front end of blanking track 82, are transported the front end of finished product from blanking track 82 to end by third conveying mechanism 84 Finished product, is transferred in the vessel for being used to hold finished product by end by the second blanking mechanical hand 85;If it is not, then when being loaded with workpiece 10 When being transferred to the first riveting mechanism 7, the second riveting mechanism and cutting agency 8 with the positioning carrier 42 of rivet, the first riveting mechanism 7, the second riveting mechanism and cutting agency 8 do not work.
The beneficial effects of the utility model are: passing through turntable 2, transfer device 4, the first feed mechanism 5, the second feed mechanism 6, full-automatic riveting is realized in the cooperation of the first riveting mechanism 7, the second riveting mechanism and cutting agency 8, improves working efficiency, drop Low production cost;Prosthetic operates during due to riveting, and can be reduced influences product quality because of manual operation error in this way The problem of occur, effectively improve product quality.
Above descriptions are merely preferred embodiments of the utility model, it is all according to the technical solution of the utility model to On embodiment made by any subtle modifications, equivalent variations and modifications, belong to the range of technical solutions of the utility model It is interior.

Claims (10)

1. a kind of high-speed rail brake block riveting machine, it is characterised in that: including workbench, the workbench be equipped with turntable, described turn Disk is equipped with multiple transfer devices for being used to for workpiece and rivet being transferred to next station, and the transfer device includes first Mounting plate and two positioning carriers, first mounting plate are fixedly installed on turntable, and two positioning carriers or so are fixed side by side It is installed on the first mounting plate, first for being transferred to workpiece on positioning carrier is disposed with around the turntable Material mechanism, is used for the workpiece of side on positioning carrier the second feed mechanism for rivet to be transferred on positioning carrier The first riveting mechanism for getting up with rivet, for the workpiece of the other side on positioning carrier and rivet to get up Two riveting mechanisms and the cutting agency for removing the workpiece after completion riveting from positioning carrier.
2. a kind of high-speed rail brake block riveting machine according to claim 1, it is characterised in that: the positioning carrier be equipped with First locating slot of workpiece adaptation and the first positioning column being adapted to the first card hole of workpiece, the middle part of first locating slot The first through hole being adapted to rivet lower end is offered, the upper surface of first positioning column is caught in first for one convenient for the first card hole Cambered surface in positioning column.
3. a kind of high-speed rail brake block riveting machine according to claim 1, it is characterised in that: the transfer device further includes limit Position mechanism, the position-limit mechanism are set to the upper and lower ends of positioning carrier, and the position-limit mechanism includes the first limited post, the first limit Plate, spring and tie down screw, first limited post include main part and the mounting portion below main part, first peace Loading board is equipped with the second through-hole for be adapted to main part and the first spring mounting groove being adapted to spring, the positioning carrier equipped with First mounting groove of mounting portion adaptation, offers the third through-hole being adapted to main part in the middle part of first mounting groove, described First limit plate is equipped with the fourth hole passed through for main part and the second spring mounting groove being adapted to spring, first limit The lateral surface of plate is equipped with the first screw hole being adapted to tie down screw, and the mounting portion of first limited post is stuck in the first mounting groove In, the main part of first limited post successively passes through third through-hole, the second through-hole and fourth hole, and first limit plate is logical It crosses the first screw hole and tie down screw cooperation is fixedly installed in the upper end of the first limited post, one end of the spring is butted on the first spring The slot bottom of mounting groove, the other end of the spring are butted on the slot bottom of second spring mounting groove.
4. a kind of high-speed rail brake block riveting machine according to claim 1, it is characterised in that: first feed mechanism includes Second mounting plate, the first feeding track, set on the first feeding track end the first feeding mechanism, be set to the first feeding track before End the first feeding manipulator and for workpiece to be transported to the first feeding track front end from the first feeding track end First conveying mechanism, second mounting plate are fixedly installed on workbench, and first feeding track is fixedly installed in second The top of mounting plate, first feeding mechanism include first support and the first clamping device in first support and One feeding mechanical hand, first clamping device and the first feeding mechanical hand are oppositely arranged up and down, and first feeding track is set Between the first clamping device and the first feeding mechanical hand, first clamping device includes the first fixed block, movable plate, first Bar, the first screw rod sliding block and the first driving motor for driving movable plate to be moved forward and backward, first fixed block and the first driving Motor is fixedly installed in first support, and first fixed block is equipped with the first limiting slot being adapted to workpiece, described dynamic Plate and the laterally opposed setting of the first fixed block, first screw rod are fixedly connected with the output end of the first driving motor, and described One screw rod sliding block is slidably mounted on the first screw rod, and the movable plate is fixedly connected with the first screw rod sliding block, first feeder Tool hand includes the first driving cylinder that the first feeding fixture block and the first feeding fixture block of driving move up and down, the first driving cylinder It is installed on the lower section of workbench, the first feeding fixture block is two, and two the first feeding fixture blocks pass through third mounting plate and the The injection block of one driving cylinder is fixedly connected, and second mounting plate is equipped with the fifth hole being adapted to the first feeding fixture block, The upper end of the first feeding fixture block is equipped with the second limiting slot being adapted to workpiece and second for limiting workpiece position Limited post, the middle part of second limiting slot are equipped with the positioning convex column being adapted to riveted holes in the middle part of workpiece, first conveying Mechanism include the first delivery board, the first guide rod, the first sliding block, the first delivery board of driving be moved forward and backward first hydraulic cylinder, the The second driving motor that two brackets, the second screw rod, the second screw rod sliding block and the first delivery board of driving move up and down, described first is defeated The top for sending plate to be set to the first feeding track, the lower end of first delivery board be equipped with for by workpiece from the first feeding track End be delivered to the first transport column of the first feeding track front end, first guide rod and first hydraulic cylinder are fixedly installed in The top of first delivery board, first sliding block are slidably mounted on the first guide rod, first sliding block and the first delivery board It is fixedly connected, first sliding block is fixedly connected with the injection block of first hydraulic cylinder, and the second support is fixedly installed in work On platform, the second support is set to the side of the first feeding track, and second screw rod and the second driving motor are fixedly installed in In second support, second screw rod is fixedly connected with the output end of the second driving motor, the second screw rod sliding block sliding peace Loaded on the second screw rod, being fixedly installed with the 4th mounting plate above first delivery board, the 4th mounting plate is set to the The top of one guide rod, the second screw rod sliding block are fixedly connected by the 5th mounting plate with the 4th mounting plate, and described second It is fixedly installed with the second vertically arranged guide rod on frame, second guide rod is divided into the two sides of the second screw rod, and described Two screw rod sliding blocks are slidably mounted on the second guide rod, and first feeding manipulator includes feed collet, the first guide rail, the on first One slide, third guide rod, drives the second hydraulic cylinder and driving feeding that feed collet is moved forward and backward on first or more at the 6th mounting plate Mobile third hydraulic cylinder, first guide rail and second hydraulic cylinder are fixedly installed in second support, and the first slide is sliding Dynamic to be installed on the first guide rail, the first slide is fixedly connected with the injection block of second hydraulic cylinder, and the third hydraulic cylinder is solid Dingan County is loaded in first slide, and the 6th mounting plate is fixedly connected with the injection block of third hydraulic cylinder, feed collet on described first It is fixedly installed in the lower section of the 6th mounting plate, the third guide rod is divided into the two sides of third hydraulic cylinder, the third guiding The lower end of bar is fixedly connected with the 6th mounting plate, and the upper end of the third guide rod stretches out in the upper surface of first slide, described The lower end of feed collet is equipped with the second positioning column being adapted to the second card hole of workpiece and the first suction for workpiece to be sucked on first Material head.
5. a kind of high-speed rail brake block riveting machine according to claim 1, it is characterised in that: second feed mechanism includes 7th mounting plate, the second feeding track, set on the second feeding track end the second feeding mechanism, be set to the second feeding track before Second feeding manipulator at end and for rivet to be transported to the of the second feeding track front end from the second feeding track end Two conveying mechanisms, the 7th mounting plate are fixedly installed on workbench, and second feeding track is fixedly installed in the 7th peace The top of loading board, second feeding mechanism include third bracket, two the second clamping devices, switch turntable, the mechanism that gets stuck, push away Expect mechanism and the second feeding mechanical hand, on third bracket, second clamping device is set to for the switching turntable rotational installation Switch on turntable, second clamping device includes the feed pipe with inlet port and outlet port, and the mechanism that gets stuck includes card Expect seat, tension spring, the second guide rail and feedblock, the seat that gets stuck includes two getting stuck plate and the side plate that gets stuck between plate set on two, institute It states the second guide rail to be fixedly installed on side plate, the feedblock is slidably mounted on the second guide rail, and the feedblock is equipped with and goes out The first through slot, the first mounting post for installing tension spring and the 6th through-hole being adapted to tension spring of material mouth adaptation, on the side plate Equipped with the tension spring mounting blocks for installing tension spring, an end hook of the tension spring is in the first mounting post, the other end of the tension spring Across the 6th through-hole hook on tension spring mounting blocks, the feedblock is fixedly connected by the 8th mounting plate with feed pipe, and described One through slot is oppositely arranged up and down with discharge port, and the plate that gets stuck is set to the upper and lower ends of feedblock, and the plate that gets stuck is equipped with and riveting The discharge hole that nail head is adapted to and the hole that gets stuck less than rivet head, the discharge hole and the hole that gets stuck are interconnected, the switching Turntable includes the third driving motor of rotating seat, shaft and driving rotating seat rotation, and the shaft and third driving motor are fixed It is installed on rotating seat, the shaft is fixedly connected with the output end of third driving motor, and the shaft rotational installation is in third On bracket, two second clamping devices are fixedly installed on rotating seat, and two second clamping devices are divided into the two of third driving motor Side, the pusher include mounting base, slide plate, push rod, the first mounting blocks, the second mounting blocks, the second fixed block, third guide rail The 4th hydraulic cylinder being moved forward and backward with driving slide plate, the mounting base are fixedly installed on third bracket, and the slide plate slides are set In in mounting base, second fixed block is fixedly installed in mounting base, and the mounting base is fixedly installed with fixed column, and described turn The lower end of axis is equipped with the second mounting groove being adapted to fixed column, and second fixed block is equipped with the 7th through-hole being adapted to shaft, The lower end of the shaft passes through the 7th through-hole and is caught in fixed column in the second mounting groove and is rotatablely connected with fixed column, the slide plate It is equipped with the first guide groove for being laterally arranged, the upper end of the fixed column passes through the first guide groove, first mounting blocks and the Two mounting blocks are fixedly installed on slide plate, and the third guide rail is fixedly installed between the first mounting blocks and the second mounting blocks, The push rod is installed on the first mounting blocks, and the upper end of the push rod is touched with the seat that gets stuck, and the 4th hydraulic cylinder is installed on On second mounting blocks, second fixed block is fixedly connected with the injection block of the 4th hydraulic cylinder, the second feeding mechanical handbag The the second driving cylinder for including the second feeding fixture block and the second feeding fixture block being driven to move up and down, the fixed peace of the second driving cylinder Loaded below workbench, the second feeding fixture block is two, and two the second feeding fixture blocks are driven by the 9th mounting plate and second The injection block of cylinder of taking offence is fixedly connected, and the 7th mounting plate is equipped with the 8th through-hole passed through for the second feeding fixture block, described The upper end of second feeding fixture block is equipped with the first clip slot being adapted to rivet lower end, and the second conveyor structure includes the second conveying Plate, the 4th guide rod, the second sliding block, driving the second delivery board be moved forward and backward the 5th hydraulic cylinder, the 4th bracket, third screw rod, The 4th driving motor that third screw rod sliding block and the second delivery board of driving move up and down, second delivery board are set to the second feeding The top of track, the lower end of second delivery board, which is equipped with, to be delivered to second for the end by rivet from the second feeding track and send Expect the second transport column of track front end, the 4th guide rod and the 5th hydraulic cylinder are fixedly installed in the top of the second delivery board, Second sliding block is slidably mounted on the 4th guide rod, and second sliding block is fixedly connected with the second delivery board, and described second Sliding block is fixedly connected with the injection block of the 5th hydraulic cylinder, and the 4th bracket is fixedly installed on workbench, the 4th bracket Set on the side of the second feeding track, the third screw rod and the 4th driving motor are fixedly installed on the 4th bracket, and described Three screw rods are fixedly connected with the output end of the 7th driving motor, and the third screw rod sliding block is slidably mounted on third screw rod, institute It states and is fixedly installed with the tenth mounting plate above the second delivery board, the tenth mounting plate is set to the top of the 4th guide rod, institute It states third screw rod sliding block and is fixedly connected by the 11st mounting plate with the tenth mounting plate, is fixedly installed on the 4th bracket perpendicular To the 5th guide rod of setting, the 5th guide rod is divided into the two sides of the 5th screw rod, the 5th screw rod sliding block sliding peace Loaded on the 5th guide rod, second feeding manipulator includes feed collet on second, the 4th guide rail, second slide, the first installation Frame, the 6th guide rod, drives feed collet on the 6th hydraulic cylinder and driving second that feed collet is moved forward and backward on second at the 12nd mounting plate The third driving cylinder moved up and down, the 4th guide rail and the 6th hydraulic cylinder are fixedly installed on the 4th bracket, and described second Slide is slidably mounted on the 4th guide rail, and the second slide is fixedly connected with the injection block of the 6th hydraulic cylinder, and the described 12nd Mounting plate is set to the lower section of second slide, and first mounting rack is fixedly connected with the 12nd mounting plate, the 6th guide rod Upper end be fixedly connected with the first mounting rack, the lower end of the 6th guide rod passes through second slide and fixes with the 12nd mounting plate Connection, the third driving cylinder are fixedly installed on the first mounting rack, and the injection block and second of the third driving cylinder is slided Seat is fixedly connected, and feed collet is two on described second, and two the second feeding folders are fixedly installed in the lower section of the 12nd mounting plate, and It is arranged in parallel on two second between feed collet for front and back, the lower end of feed collet is equipped with for rivet to be sucked on described second second inhales Material head, the front end of second feeding track are equipped with the feeding plate for placing rivet, and the feeding plate is equipped with and is adapted to rivet Accommodation groove, described to be equipped with the second limit plate below feed collet on the second of front end, second limit plate is equipped with the Three limiting slots, second suction head are set to the middle part of third limiting slot.
6. a kind of high-speed rail brake block riveting machine according to claim 2, it is characterised in that: first riveting mechanism includes 5th bracket, riveted joint, locating piece and the 7th hydraulic cylinder for driving riveted joint to move up and down, the 7th hydraulic cylinder and fixed Position block be fixedly installed on the 5th bracket, the riveted joint is fixedly connected with the injection block of the 7th hydraulic cylinder, the locating piece and Riveted joint is oppositely arranged up and down, the lower end of the riveted joint is equipped with deformation slot, and the locating piece is equipped with to be adapted to rivet lower end Second locating slot, second locating slot are oppositely arranged with the first through hole in the positioning carrier.
7. a kind of high-speed rail brake block riveting machine according to claim 6, it is characterised in that: second riveting mechanism and One riveting mechanism structure having the same.
8. a kind of high-speed rail brake block riveting machine according to claim 1, it is characterised in that: the cutting agency includes the tenth Three mounting plates, blanking track, set on blanking track front end the first blanking mechanical hand, for by finished product it is defeated from blanking track front end It send to the third conveying mechanism of blanking track end and set on the second blanking mechanical hand of blanking track end, the 13rd peace Loading board is fixedly installed on workbench, and the blanking track is fixedly installed in the top of the 13rd mounting plate, first blanking Manipulator includes the 6th bracket, the 5th guide rail, third slide, the 7th guide rod, the 14th mounting plate, the first lower feed collet, is used for The 8th hydraulic cylinder that the lower feed collet of driving first is moved forward and backward and the 9th hydraulic cylinder for driving the first lower feed collet to move up and down, institute It states the 5th guide rail and the 8th hydraulic cylinder is fixedly installed on the 6th bracket, the third slide is slidably mounted on the 5th guide rail, The third slide is fixedly connected with the injection block of the 8th hydraulic cylinder, and the 9th hydraulic cylinder is fixedly installed on third slide, 14th mounting plate is fixedly connected with the injection block of the 9th hydraulic cylinder, and the first blanking folder is fixedly installed in the 14th peace The lower section of loading board, the 7th guide rod are divided into the two sides of the 9th hydraulic cylinder, the lower end and the 14th of the 7th guide rod Mounting plate is fixedly connected, and the upper end of the 7th guide rod stretches out in the upper surface of third slide, under described first under feed collet End is equipped with the third positioning column being adapted to the second card hole of workpiece and the third suction head for workpiece to be sucked, and the third is defeated Send mechanism include third delivery board, the 8th guide rod, third sliding block, driving third delivery board be moved forward and backward the tenth hydraulic cylinder, The 5th driving motor that 4th screw rod, the 4th screw rod sliding block and driving third delivery board move up and down, the third delivery board are set In the top of blanking track, the lower end of the third delivery board is equipped with for workpiece to be delivered to down from the end of blanking track Expect the third transport column of track front end, the 8th guide rod and the tenth hydraulic cylinder are fixedly installed in the top of third delivery board, The third sliding block is slidably mounted on the 8th guide rod, and the third sliding block is fixedly connected with third delivery board, the third Sliding block is fixedly connected with the injection block of the tenth hydraulic cylinder, and the 6th bracket is fixedly installed on workbench, the 6th bracket Set on the side of blanking track, the 4th screw rod and the 5th driving motor are fixedly installed on the 6th bracket, and described 4th Bar is fixedly connected with the output end of the 5th driving motor, and the 4th screw rod sliding block is slidably mounted on the 4th screw rod, and described The 15th mounting plate is fixedly installed with above three delivery boards, the 15th mounting plate is set to the top of the 8th guide rod, institute It states the 4th screw rod sliding block and is fixedly connected by the 16th mounting plate with the 15th mounting plate, is fixedly installed on the 6th bracket The 9th vertically arranged guide rod, the 9th guide rod are divided into the two sides of the 4th screw rod, the 4th screw rod sliding block sliding It is installed on the 9th guide rod, the second blanking mechanical hand includes the second lower feed collet, the second mounting rack, the 17th mounting plate, guiding The 4 wheel driven that plate and the lower feed collet of driving second move up and down is taken offence cylinder, and second mounting rack is fixedly connected with workbench, described Guide plate is fixedly installed on the second mounting rack, and 4 wheel driven cylinder of taking offence is fixedly installed in the lower section of the second mounting rack, described The take offence injection block of cylinder of 17th mounting plate and 4 wheel driven is fixedly connected, and the guide plate is set to the two sides of the 17th mounting plate, The guide plate is equipped with the second guide groove of bending and vertically arranged third guide groove vertically upward, the 17th mounting plate On the first idler wheel and the second idler wheel are installed, first idler wheel is stuck in the second guide groove, and along the second guide groove direction come Return is dynamic, and second idler wheel is stuck in third guide groove, and is moved back and forth along third guide groove direction, the described second lower feed collet It is two, two the second blanking folders are fixedly installed in the top of the 17th mounting plate, and the 13rd mounting plate, which is equipped with, supplies second The upper end of the 9th through-hole that lower feed collet passes through, the described second lower feed collet is equipped with the second clip slot being adapted to finished product.
9. a kind of high-speed rail brake block riveting machine according to claim 1, it is characterised in that: second feed mechanism and Testing agency is additionally provided between one riveting mechanism, the testing agency includes third mounting rack, and the third mounting rack is equipped with For detecting the sensor for whether being loaded with workpiece and rivet on positioning carrier.
10. a kind of high-speed rail brake block riveting machine according to claim 1, it is characterised in that: install the lower section of the turntable There is the 6th driving motor for driving turntable to rotate.
CN201820932245.1U 2018-06-15 2018-06-15 A kind of high-speed rail brake block riveting machine Active CN208527991U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820932245.1U CN208527991U (en) 2018-06-15 2018-06-15 A kind of high-speed rail brake block riveting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820932245.1U CN208527991U (en) 2018-06-15 2018-06-15 A kind of high-speed rail brake block riveting machine

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CN208527991U true CN208527991U (en) 2019-02-22

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Application Number Title Priority Date Filing Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111112538A (en) * 2020-01-21 2020-05-08 杨亚东 Automatic assembly equipment of split type brake disc
CN116900234A (en) * 2023-09-11 2023-10-20 长春德尔邦汽车部件有限公司 Automatic assembling equipment for automobile frame hinge fittings

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111112538A (en) * 2020-01-21 2020-05-08 杨亚东 Automatic assembly equipment of split type brake disc
CN111112538B (en) * 2020-01-21 2021-11-19 倪晋挺 Automatic assembly equipment of split type brake disc
CN116900234A (en) * 2023-09-11 2023-10-20 长春德尔邦汽车部件有限公司 Automatic assembling equipment for automobile frame hinge fittings
CN116900234B (en) * 2023-09-11 2023-11-24 长春德尔邦汽车部件有限公司 Automatic assembling equipment for automobile frame hinge fittings

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