CN208513087U - A kind of magnetic shoe open defect detection machine - Google Patents
A kind of magnetic shoe open defect detection machine Download PDFInfo
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- CN208513087U CN208513087U CN201820722355.5U CN201820722355U CN208513087U CN 208513087 U CN208513087 U CN 208513087U CN 201820722355 U CN201820722355 U CN 201820722355U CN 208513087 U CN208513087 U CN 208513087U
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Abstract
The utility model discloses a kind of magnetic shoe open defect detection machines, including rack, Dynamic Recognition camera, the first robot, the first belt line is arranged in cleaning machine outlet end, first belt line side is fixedly connected with extrados detection device, the second robot is arranged in first belt line side, first detection unit is set above the first belt line, first belt line outlet end is equipped with wide belt pipeline, second detection unit is fixedly connected in rack above wide belt pipeline, wide belt pipeline side is equipped with third robot, and wide belt pipeline outlet end is equipped with discharging device;Controller is connect with Dynamic Recognition camera, the first robot, extrados detection device, the second robot, first detection unit, second detection unit, third robot and discharging device signal respectively.The utility model has the characteristics that simple structure, low cost, high production efficiency, saves artificial and detect high-quality.
Description
Technical field
The utility model relates to magnetic shoe production technology, a kind of specifically magnetic shoe open defect detection machine.
Background technique
The processing technology of magnetic shoe is divided into the processes such as ball milling, molding, sintering, mill processing, cleaning, detection packaging, each process mistake
Cheng Douhui is generated such as magnetic shoe cracking, arrisdefect, leakage mill, mill injustice, impurity, chamfering is excessive, chamfering is too small, does not have the defects of chamfering.
Drawbacks described above is easy to produce on each surface of magnetic shoe.Error, missing inspection are easy when manually screening to all defect of magnetic shoe,
And each manually compare to the judgement of defect can not complete quantitative criteria.
Utility model content
The purpose of the utility model is to overcome the shortcomings of the prior art and to provide a kind of structures simply, makes
Valence is cheap, high production efficiency, saves magnetic shoe open defect detection machine artificial and that detection is high-quality.
In order to achieve the above object, the utility model uses a kind of following technical scheme: magnetic shoe open defect detection machine, packet
Including rack, rack arrival end front side are cleaning machine, are equipped with Dynamic Recognition camera, Dynamic Recognition camera side above rack arrival end
First robot is set, and the first belt line is arranged in cleaning machine outlet end, and the first belt line side is fixedly connected with extrados detection dress
It sets, the second robot is arranged in the first belt line side, and first detection unit, the outlet of the first belt line are arranged above the first belt line
End is equipped with wide belt pipeline, and second detection unit, wide belt conveying are fixedly connected in the rack above wide belt pipeline
Line side side is equipped with third robot, and wide belt pipeline outlet end is equipped with discharging device;Controller respectively with Dynamic Recognition camera,
First robot, extrados detection device, the second robot, first detection unit, second detection unit, third robot and go out
Expect the connection of device signal.
The extrados detection device includes connecting plate, and connecting plate connect with installation attachment base, install attachment base with connect
Bar connects, and the first link block and the second link block are arranged in connecting rod, and the first link block connects bowl-type light source fixing plate, bowl-type
Light source fixing plate is fixedly connected with bowl-type light source, and the second link block connects camera installing plate, and three arcs are arranged in camera installing plate
Detect camera in face.
The connecting rod is hollow structure, and middle part is equipped with away line three-way hole.
It is respectively equipped on first link block and the second link block and tightens fixed screw holes.
It is equipped with the first waste material box between the cleaning machine and rack arrival end, the is equipped with below wide belt pipeline outlet end
Two waste material box.
The first detection unit includes the length face detection group being set gradually from left to right, length direction inner arc side chamfering
Detection group, length direction outer arc side chamfering detection group and intrados detection device;Second detection unit includes from left to right successively
Width face detection group, width direction inner arc fillet surface detection group, the width direction outer arc fillet surface detection group of setting;The inspection of length face
Survey group, length direction inner arc side chamfering detection group, length direction outer arc side chamfering detection group, width face detection group, width direction
Inner arc fillet surface detection group, width direction outer arc fillet surface detection group are two one group, and include detection camera installing plate,
Camera mounting bracket is arranged in camera installing plate bottom, and detection camera is provided in camera mounting bracket, is fixed below detection camera
Camera light source is installed, detection camera is connect with controller signals.
The discharging device includes discharging rack, is arranged several outfeed belt lines in the rack that discharges, outfeed belt line by
Discharging machine drives, and discharging machine is fixedly connected with discharging rack;Lateral belt support frame is provided in discharging rack, every goes out
Expect that belt line two sides are equipped with left side to belt and right side to belt, left side is connect to belt with shaft coupling, shaft coupling and lateral skin
The connection of V belt translation motor, lateral belt driving motor are fixed on outfeed belt line outlet end, and shaft coupling passes through laterally attached belt
Dextral shaft, dextral shaft and right side is connected to connect to belt.
Fixed plate is equipped at the top of the lateral belt support frame, left side is equipped with left fixed plate, left fixed plate to belt top
Connect between fixed plate with left leather belt support rod, right side to being equipped with right fixed plate above belt, right fixed plate and fixed plate it
Between with right leather belt support rod connect;Right leather belt support rod and fixed plate junction are equipped with regulating tank.
The implementation method of above-mentioned magnetic shoe open defect detection machine, comprising the following steps:
(1), it after magnetic shoe comes out from cleaning machine, is first detected by Dynamic Recognition camera, if it is obvious substandard product,
Then enter the first waste material box;If it is qualified products, then the first robot is grabbed, and is then placed into the first belt line
On, the product in the first belt line is arranged by constant spacing, and direction is consistent, and outer arc is face-up, width dimensions and the first belt
Line is at parallel direction;
(2), product passes through extrados detection device in the first belt line, and extrados detection finishes, and data return to control
Device is stored;
(3), when product is reached at the second robot, the second robot picks up 6 products from the first belt line, and from the
It is moved horizontally to the right on the left of one detection unit, has successively detected two faces of length of magnetic shoe, two length direction inner arc sides are fallen
Edged surface, two length direction outer arc side fillet surfaces, intrados all defect, data are stored back to controller;
(4), after the completion of detecting, product is put on wide belt pipeline by the second robot, at this point, product has rotated
90 °, when reaching at third robot, third robot vertical picks up 6 products along belt direction of travel simultaneously, and from second
It is moved horizontally to the right on the left of detection unit, has successively detected two width faces of magnetic shoe, two width direction inner arc fillet surfaces, two
A width direction outer arc fillet surface;Data are stored back to controller;
(5), third robot receives controller data, and substandard product is put into the second waste material box by third robot
It is interior, qualified products are put into discharging device, the product in discharging device is vertical placement, and discharging device is individually moved one
Magnetic shoe thickness facilitates next non-defective unit magnetic shoe to enter permutation;
(6), discharging device outlet end connects packaging production line, completes packaging.
The extrados detection device includes connecting plate, and connecting plate connect with installation attachment base, install attachment base with connect
Bar connects, and the first link block and the second link block are arranged in connecting rod, and the first link block connects bowl-type light source fixing plate, bowl-type
Light source fixing plate is fixedly connected with bowl-type light source, and the second link block connects camera installing plate, and three arcs are arranged in camera installing plate
Detect camera in face;The connecting rod is hollow structure, and middle part is equipped with away line three-way hole;First link block and the second link block
On be respectively equipped with and tighten fixed screw holes;The first waste material box, wide belt conveying are equipped between the cleaning machine and rack arrival end
The second waste material box is equipped with below line outlet end;The first detection unit includes the length face detection being set gradually from left to right
Group, length direction inner arc side chamfering detection group, length direction outer arc side chamfering detection group and intrados detection device;Second detection
Unit includes the width face detection group being set gradually from left to right, width direction inner arc fillet surface detection group, width direction outer arc
Fillet surface detection group;Length face detection group, length direction inner arc side chamfering detection group, length direction outer arc side chamfering detection group,
Width face detection group, width direction inner arc fillet surface detection group, width direction outer arc fillet surface detection group are two one group, and
It include detection camera installing plate, camera installing plate bottom is arranged camera mounting bracket, is provided with detection in camera mounting bracket
Camera, detection camera lower section are fixedly installed with camera light source, and detection camera is connect with controller signals;The discharging device includes
Discharge rack, discharge rack on several outfeed belt lines are set, outfeed belt line is driven by discharging machine, discharging machine with go out
Material rack is fixedly connected;Lateral belt support frame is provided in discharging rack, every outfeed belt line two sides are equipped with left side to skin
To belt, left side is connect to belt with shaft coupling for band and right side, and shaft coupling is connect with lateral belt driving motor, and lateral belt passes
Dynamic motor is fixed on outfeed belt line outlet end, and shaft coupling connects dextral shaft, dextral shaft and the right side by laterally attached belt
Lateral belt connection;Fixed plate is equipped at the top of the lateral belt support frame, left side is equipped with left fixed plate, Zuo Gu to belt top
It is connected between fixed board and fixed plate with left leather belt support rod, right side is equipped with right fixed plate, right fixed plate and fixation to belt top
It is connected between plate with right leather belt support rod;Right leather belt support rod and fixed plate junction are equipped with regulating tank.
The utility model compared with the existing technology, have following advantages and effects
1, the utility model includes rack, is cleaning machine on front side of rack arrival end, is equipped with dynamic above rack arrival end and knows
The first robot is arranged in other camera, Dynamic Recognition camera side, and the first belt line, the first belt line side is arranged in cleaning machine outlet end
While being fixedly connected with extrados detection device, the second robot, setting first above the first belt line is arranged in the first belt line side
Detection unit, the first belt line outlet end are equipped with wide belt pipeline, are fixedly connected in the rack above wide belt pipeline
Second detection unit, wide belt pipeline side are equipped with third robot, and wide belt pipeline outlet end is equipped with discharging device;Control
Device processed respectively with Dynamic Recognition camera, the first robot, extrados detection device, the second robot, first detection unit, second
Detection unit, third robot are connected with discharging device signal, are had simple structure, low cost, high production efficiency, are saved people
The features such as work and high-quality detection.
2, the utility model extrados detection device includes connecting plate, and connecting plate is connect with installation attachment base, installation connection
Seat is connect with connecting rod, the first link block and the second link block is arranged in connecting rod, it is solid that the first link block connects bowl-type light source
Fixed board, bowl-type light source fixing plate are fixedly connected with bowl-type light source, and the second link block connects camera installing plate, are set in camera installing plate
Set three cambered surface detection cameras;Any adjustment can be carried out, and cambered surface detection effect is good.
3, the connecting rod in the utility model is hollow structure, and middle part is equipped with away line three-way hole;Cabling is convenient, using effect
It is good.
4, the first detection unit in the utility model includes the length face detection group being set gradually from left to right, length side
To inner arc side chamfering detection group, length direction outer arc side chamfering detection group and intrados detection device;Second detection unit includes
Width face detection group, the width direction inner arc fillet surface detection group, the inspection of width direction outer arc fillet surface being set gradually from left to right
Survey group;Length face detection group, length direction inner arc side chamfering detection group, length direction outer arc side chamfering detection group, the inspection of width face
Survey group, width direction inner arc fillet surface detection group, width direction outer arc fillet surface detection group are two one group, and include inspection
Camera installing plate is surveyed, camera installing plate bottom is arranged camera mounting bracket, is provided with detection camera in camera mounting bracket, detects
Camera light source is fixedly installed with below camera, detection camera is connect with controller signals;Carry out comprehensive detection, detection effect
It is good.
5, the discharging device in the utility model includes discharging rack, and several outfeed belt lines are arranged in the rack that discharges,
Outfeed belt line is driven by discharging machine, and discharging machine is fixedly connected with discharging rack;Lateral belt is provided in discharging rack
Support frame, every outfeed belt line two sides are equipped with left side to belt and right side to belt, and left side is connect to belt with shaft coupling, connection
Axis device is connect with lateral belt driving motor, and lateral belt driving motor is fixed on outfeed belt line outlet end, and shaft coupling passes through
Laterally attached belt connects dextral shaft, dextral shaft and right side and connects to belt;Facilitate discharging, transmission effect is good, after being convenient for
The packaging process in face.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of magnetic shoe open defect detection machine;
Fig. 2 is the structural schematic diagram of the utility model China and foreign countries arc-surface detecting device;
Fig. 3 is the structural schematic diagram of first detection unit in the utility model;
Fig. 4 is the structural schematic diagram of second detection unit in the utility model;
Fig. 5 is the structural schematic diagram of discharging device in the utility model;
Fig. 6 is the structural schematic diagram of detection group left part in length face in the utility model.
Figure label is as follows with title:
Specific embodiment
In order to facilitate the understanding of those skilled in the art, the utility model is made with reference to the accompanying drawings and embodiments further detailed
It describes in detail bright.
Embodiment 1:
As shown in figs. 1 to 6, a kind of magnetic shoe open defect detection machine, including rack, rack arrival end front side is cleaning machine,
Dynamic Recognition camera is equipped with above rack arrival end, the first robot is arranged in Dynamic Recognition camera side, and cleaning machine outlet end is set
The first belt line is set, the first belt line side is fixedly connected with extrados detection device, and the second machine is arranged in the first belt line side
First detection unit is arranged in people, the first belt line top, and the first belt line outlet end is equipped with wide belt pipeline, wide belt conveying
Second detection unit is fixedly connected in rack above line, wide belt pipeline side is equipped with third robot, and wide belt is defeated
Line sending outlet end is equipped with discharging device;Controller respectively with Dynamic Recognition camera, the first robot, extrados detection device,
Two robots, first detection unit, second detection unit, third robot are connected with discharging device signal.In the present embodiment
Dynamic Recognition camera uses producer: Keyemce, model: CA-HX500M, the first producer of robot: Mitsubishi, model: RV-4F;The
Two producers of robot: Mitsubishi, model: RV-13F;Producer of third robot: Mitsubishi, model: RV-13F.Controller is PLC control
Device, producer: Mitsubishi, model: FX3U-128MR/ES-A, plug-in, and have interface.
As shown in Fig. 2, the extrados detection device in the present embodiment includes connecting plate, connecting plate and installation attachment base connect
It connects, installation attachment base is connect with connecting rod, and the first link block and the second link block, the connection of the first link block are arranged in connecting rod
Bowl-type light source fixing plate, bowl-type light source fixing plate are fixedly connected with bowl-type light source, and the second link block connects camera installing plate, camera
Three cambered surfaces are set on mounting plate and detect camera;Connecting rod is hollow structure, and middle part is equipped with away line three-way hole;First link block and
It is respectively equipped on second link block and tightens fixed screw holes.
The first waste material box is equipped between cleaning machine in the present embodiment and rack arrival end, under wide belt pipeline outlet end
Side is equipped with the second waste material box.
As shown in Fig. 1,3,4,6, the first detection unit in the present embodiment includes the length face being set gradually from left to right
Detection group, length direction inner arc side chamfering detection group, length direction outer arc side chamfering detection group and intrados detection device, inner arc
Face detection device is as extrados structure of the detecting device, and only setting angle is different;Second detection unit include from a left side to
Width face detection group that the right side is set gradually, width direction inner arc fillet surface detection group, width direction outer arc fillet surface detection group;It is long
Degree face detection group, length direction inner arc side chamfering detection group, length direction outer arc side chamfering detection group, width face detection group, width
Degree direction inner arc fillet surface detection group, width direction outer arc fillet surface detection group are two one group, and include detection camera
Mounting plate, camera installing plate bottom are arranged camera mounting bracket, detection camera are provided in camera mounting bracket, detect under camera
Side is fixedly installed with camera light source, and detection camera is connect with controller signals.
As shown in figure 5, the discharging device in the present embodiment includes discharging rack, several discharging skins are set in the rack that discharges
Band line, outfeed belt line are driven by discharging machine, and discharging machine is fixedly connected with discharging rack;It is provided in discharging rack lateral
Belt support frame, every outfeed belt line two sides are equipped with left side to belt and right side to belt, and left side connects to belt and shaft coupling
It connects, shaft coupling is connect with lateral belt driving motor, and lateral belt driving motor is fixed on outfeed belt line outlet end, shaft coupling
Dextral shaft, dextral shaft and right side is connected by laterally attached belt to connect to belt;It is equipped at the top of lateral belt support frame
Fixed plate, left side are equipped with left fixed plate to belt top, are connected between left fixed plate and fixed plate with left leather belt support rod, right side
It is equipped with right fixed plate above to belt, is connected between right fixed plate and fixed plate with right leather belt support rod;Right leather belt support rod with
Fixed plate junction is equipped with regulating tank.
The implementation method of above-mentioned magnetic shoe open defect detection machine, comprising the following steps:
(1), it after magnetic shoe comes out from cleaning machine, is first detected by Dynamic Recognition camera, if it is obvious substandard product,
Then enter the first waste material box;If it is qualified products, then the first robot is grabbed, and is then placed into the first belt line
On, the product in the first belt line is arranged by constant spacing, and direction is consistent, and outer arc is face-up, width dimensions and the first belt
Line is at parallel direction;
(2), product passes through extrados detection device in the first belt line, and extrados detection finishes, and data return to control
Device is stored;
(3), when product is reached at the second robot, the second robot picks up 6 products from the first belt line, and from the
It is moved horizontally to the right on the left of one detection unit, has successively detected two faces of length of magnetic shoe, two length direction inner arc sides are fallen
Edged surface, two length direction outer arc side fillet surfaces, intrados all defect, data are stored back to controller;
(4), after the completion of detecting, product is put on wide belt pipeline by the second robot, at this point, product has rotated
90 °, when reaching at third robot, third robot vertical picks up 6 products along belt direction of travel simultaneously, and from second
It is moved horizontally to the right on the left of detection unit, has successively detected two width faces of magnetic shoe, two width direction inner arc fillet surfaces, two
A width direction outer arc fillet surface;Data are stored back to controller;
(5), third robot receives controller data, and substandard product is put into the second waste material box by third robot
It is interior, qualified products are put into discharging device, the product in discharging device is vertical placement, and discharging device is individually moved one
Magnetic shoe thickness facilitates next non-defective unit magnetic shoe to enter permutation;
(6), discharging device outlet end connects packaging production line, completes packaging.
Using the above structure and method, comprehensive detection can be carried out to all surface of magnetic shoe, will not malfunctioned, no missing inspection is existing
As.More more flexible than other magnetic shoe defect detection equipments using the combination of robot and camera light source, model switching only need to be to portion
Sub-agencies are adjusted, and can detect to the magnetic shoe of all models.In addition also there are multiple rejecting processes.
Above-mentioned specific embodiment is the preferred embodiment of the utility model, can not be defined to the utility model,
Other any changes made without departing from the technical solution of the utility model or other equivalent substitute modes, are included in
Within the protection scope of the utility model.
Claims (8)
1. a kind of magnetic shoe open defect detection machine, it is characterised in that: be cleaning machine, rack on front side of rack arrival end including rack
It is equipped with Dynamic Recognition camera above arrival end, Dynamic Recognition camera side is arranged the first robot, cleaning machine outlet end setting the
One belt line, the first belt line side are fixedly connected with extrados detection device, and the second robot is arranged in the first belt line side, the
First detection unit is set above one belt line, and the first belt line outlet end is equipped with wide belt pipeline, on wide belt pipeline
Second detection unit is fixedly connected in the rack of side, wide belt pipeline side is equipped with third robot, wide belt pipeline
Outlet end is equipped with discharging device;Controller respectively with Dynamic Recognition camera, the first robot, extrados detection device, the second machine
Device people, first detection unit, second detection unit, third robot are connected with discharging device signal.
2. magnetic shoe open defect detection machine according to claim 1, it is characterised in that: the extrados detection device includes
Connecting plate, connecting plate are connect with installation attachment base, and installation attachment base is connect with connecting rod, and the first link block is arranged in connecting rod
With the second link block, the first link block connects bowl-type light source fixing plate, and bowl-type light source fixing plate is fixedly connected with bowl-type light source, the
Two link blocks connect camera installing plate, and three cambered surfaces of setting detect camera in camera installing plate.
3. magnetic shoe open defect detection machine according to claim 2, it is characterised in that: the connecting rod is hollow structure,
And middle part is equipped with away line three-way hole.
4. magnetic shoe open defect detection machine according to claim 2, it is characterised in that: first link block and second connects
It connects to be respectively equipped on block and tightens fixed screw holes.
5. magnetic shoe open defect detection machine according to claim 1, it is characterised in that: the cleaning machine and rack arrival end
Between be equipped with the first waste material box, the second waste material box is equipped with below wide belt pipeline outlet end.
6. magnetic shoe open defect detection machine according to claim 1, it is characterised in that: the first detection unit include from
The left-to-right length face detection group set gradually, length direction inner arc side chamfering detection group, the detection of length direction outer arc side chamfering
Group and intrados detection device;Second detection unit includes the width face detection group being set gradually from left to right, in width direction
Arc fillet surface detection group, width direction outer arc fillet surface detection group;Length face detection group, the detection of length direction inner arc side chamfering
Group, length direction outer arc side chamfering detection group, width face detection group, width direction inner arc fillet surface detection group, outside width direction
Arc fillet surface detection group is two one group, and includes detection camera installing plate, and camera installing plate bottom is arranged camera and installs
Bracket is provided with detection camera in camera mounting bracket, camera light source, detection camera and control is fixedly installed with below detection camera
Device signal connection processed.
7. magnetic shoe open defect detection machine according to claim 1, it is characterised in that: the discharging device includes discharging machine
Frame, discharge rack on several outfeed belt lines are set, outfeed belt line is driven by discharging machine, discharging machine and discharging rack
It is fixedly connected;Lateral belt support frame is provided in discharging rack, every outfeed belt line two sides are equipped with left side to belt and the right side
Lateral belt, left side are connect to belt with shaft coupling, and shaft coupling is connect with lateral belt driving motor, lateral belt driving motor
It is fixed on outfeed belt line outlet end, shaft coupling connects dextral shaft, dextral shaft and right side to skin by laterally attached belt
Band connection.
8. magnetic shoe open defect detection machine according to claim 7, it is characterised in that: at the top of the lateral belt support frame
Equipped with fixed plate, left side is equipped with left fixed plate to belt top, is connected between left fixed plate and fixed plate with left leather belt support rod,
Right side is equipped with right fixed plate to belt top, is connected between right fixed plate and fixed plate with right leather belt support rod;Right leather belt support
Bar and fixed plate junction are equipped with regulating tank.
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CN201820722355.5U CN208513087U (en) | 2018-05-15 | 2018-05-15 | A kind of magnetic shoe open defect detection machine |
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CN201820722355.5U CN208513087U (en) | 2018-05-15 | 2018-05-15 | A kind of magnetic shoe open defect detection machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108421729A (en) * | 2018-05-15 | 2018-08-21 | 横店集团东磁股份有限公司 | A kind of magnetic shoe open defect detection machine and its implementation |
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2018
- 2018-05-15 CN CN201820722355.5U patent/CN208513087U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108421729A (en) * | 2018-05-15 | 2018-08-21 | 横店集团东磁股份有限公司 | A kind of magnetic shoe open defect detection machine and its implementation |
CN108421729B (en) * | 2018-05-15 | 2024-02-27 | 横店集团东磁股份有限公司 | Magnetic shoe appearance defect detector and implementation method thereof |
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