CN208654852U - A kind of copper bar production line by row's line identification production and processing - Google Patents
A kind of copper bar production line by row's line identification production and processing Download PDFInfo
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- CN208654852U CN208654852U CN201821361313.XU CN201821361313U CN208654852U CN 208654852 U CN208654852 U CN 208654852U CN 201821361313 U CN201821361313 U CN 201821361313U CN 208654852 U CN208654852 U CN 208654852U
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Abstract
The utility model discloses a kind of copper bar production lines by row's line identification production and processing of copper bar production and processing technical field, including production line workbench, the top of the production line workbench from left to right passes sequentially through bolt and is fixedly installed with casting apparatus, calender, blooming mill, pickling machine, finishing mill, edge milling machines, processing machine, workpiece placement station and vision inspection apparatus, the copper bar production line that this kind passes through row's line identification production and processing, design is reasonable, it is practical, it replaces identifying copper bar by the way of traditional stamp using vision inspection apparatus, the efficiency of copper bar processing and the integrality of copper bar can be improved, and identification tracking quickly can be carried out to copper bar, and in the process of manufacture of copper bar, the comparative situation of the copper bar lines of acquisition and the copper bar lines of setting can be analyzed by vision inspection apparatus, determine tool The operating status of the processing machine of body, thus timely maintenance down.
Description
Technical field
The utility model relates to copper bars to produce and process technical field, specially a kind of copper by row's line identification production and processing
Arrange production line.
Background technique
Copper bar is also known as copper bus-bar or copper bus-bar, is made by copper material, and section is rectangle or chamfering (fillet) rectangle
Long conductor (typically now all use fillet copper bar, in order to avoid generate point discharge), play conveying electric current in circuit and connection be electrical
The effect of equipment.Copper bar is widely used in electrical equipment, especially complete power distribution equipment；Generally in power distribution cabinet
U, V, W phase busbar and PE busbar be all made of copper bar；Copper bar generally indicates phase color letter designations in use or is coated with phase colored paint,
U phase copper bar is coated with " Huang " color, and V phase copper bar is coated with " green " color, and W phase copper bar is coated with " red " color, and PE bus bar copper row is coated with " yellowish green phase
Between " it is double-colored, at present the equipment on the production and processing line of copper bar be mostly casting apparatus, calender, blooming mill, pickling machine, finishing mill,
Edge milling machines and processing machine, traditional copper bar production line beat two dimensional code to being identified by for copper bar on copper bar, beat one-dimension code, patch
The modes such as bar code carry out the tracking and identification of copper bar, this will be easy to damage copper bar, and the stamp to copper bar one by one,
The production and processing efficiency of copper bar is reduced, and in the production and processing of copper bar, life cannot be monitored according to the lines of copper bar
The working condition of machine in producing line be easy to cause the waste of copper bar raw material, therefore we have proposed one kind to pass through row's line identification life
Produce the copper bar production line of processing.
Utility model content
The purpose of this utility model is to provide a kind of copper bar production lines by row's line identification production and processing, on solving
State traditional copper bar production line for being proposed in background technique to copper bar be identified by beaten on copper bar two dimensional code, beat it is one-dimensional
The modes such as code, joint strip code carry out the tracking and identification of copper bar, this will be easy damage copper bar, and one by one to copper bar
Stamp reduces the production and processing efficiency of copper bar, and in the production and processing of copper bar, cannot be supervised according to the lines of copper bar
Survey the working condition of machine on production line, the problem of be easy to causeing the waste of copper bar raw material.
To achieve the above object, the utility model provides the following technical solutions: a kind of to identify production and processing by row's line
Copper bar production line, including production line workbench, the top of the production line workbench from left to right pass sequentially through the fixed peace of bolt
It is filled equipped with casting apparatus, calender, blooming mill, pickling machine, finishing mill, edge milling machines, processing machine, workpiece placement station and vision-based detection
It sets, between the casting apparatus, calender, blooming mill, pickling machine, finishing mill, edge milling machines, processing machine and workpiece placement station successively
It is provided with material conveying device up and down, the material conveying device up and down is bolted the top for being installed on production line workbench,
The vision inspection apparatus includes central processing unit, the central processing unit electrical input connection image comparison unit, soft respectively
Part storage unit and A/D converting unit, electrically input connection signal amplifying unit, the signal amplify the A/D converting unit
Electrically input connection signal receiving unit, the signal receiving unit electrically input connection imaging sensor group, the figure to unit
Picture sensor group includes six imaging sensors, and six imaging sensors are mounted by means of bolts on calender respectively, open
The discharge port top of base machine, pickling machine, finishing mill, edge milling machines, processing machine, the central processing unit electrically export connection figure respectively
As storage unit, display screen, alarm device, calender driver, blooming mill driver, pickling machine driver, finishing mill driver,
Edge milling machines driver, processing machine driver, electrically output connects calender, the blooming mill driver to the calender driver
Electrically output connection blooming mill, electrically output connection pickling machine, the finishing mill driver are electrically defeated for the pickling machine driver
Finishing mill is connected out, and electrically output connection edge milling machines, the processing machine driver electrically export connection to the edge milling machines driver
Processing machine.
Preferably, the material conveying device up and down includes pedestal, feeding robot, conveying mechanism and feeding robot, institute
State the top that feeding robot, conveying mechanism and feeding robot are successively fixedly installed in pedestal by bolt.
Preferably, the conveying mechanism is rolling wheel type transporter structure.
Preferably, the display screen includes image receiver module, and electrically output connection is horizontal respectively for described image receiving module
To drive module and zigzag tread patterns module, the laterally driven module and the electrically output connection liquid crystal display of zigzag tread patterns module
Module.
Preferably, the alarm device is acoustooptic alarm.
Preferably, the model 6AG1055-1PB00-2XB0 of the central processing unit.
Compared with prior art, the utility model has the beneficial effects that copper bar of this kind by row's line identification production and processing
Production line, design is rationally, practical, replaces identifying copper bar by the way of traditional stamp using vision inspection apparatus,
The efficiency of copper bar processing and the integrality of copper bar can be improved, and identification tracking, Er Qie quickly can be carried out to copper bar
In the process of manufacture of copper bar, the copper bar lines of the copper bar lines and setting that acquire can be analyzed by vision inspection apparatus
Comparative situation determines the operating status of specific processing machine, thus timely maintenance down.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model；
Fig. 2 is Tthe utility model system functional block diagram；
Fig. 3 is the utility model display screen functional block diagram.
In figure: 1 production line workbench, 2 casting apparatus, 3 calenders, 4 blooming mills, 5 pickling machines, 6 finishing mills, 7 edge milling machines,
8 processing machines, 9 workpiece placement stations, 10 vision inspection apparatus, about 11 material conveying devices, 12 central processing units, 13 image comparison lists
Member, 14 software storage units, 15A/D converting unit, 16 signal amplification units, 17 signal receiving units, 18 imaging sensor groups,
19 image storage units, 20 display screens, 201 image receiver modules, 202 laterally driven modules, 203 zigzag tread patterns modules, 204 liquid
Brilliant display module, 21 alarm devices, 22 calender drivers, 23 blooming mill drivers, 24 pickling machine drivers, the driving of 25 finishing mills
Device, 26 edge milling machines drivers, 27 processing machine drivers.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Fig. 1-3 is please referred to, the utility model provides a kind of technical solution: a kind of copper bar by row's line identification production and processing
Production line, including production line workbench 1, the top of the production line workbench 1 from left to right pass sequentially through bolt fixed installation
There are casting apparatus 2, calender 3, blooming mill 4, pickling machine 5, finishing mill 6, edge milling machines 7, processing machine 8, workpiece placement station 9 and vision
Detection device 10, the casting apparatus 2, calender 3, blooming mill 4, pickling machine 5, finishing mill 6, edge milling machines 7, processing machine 8 and work
Material conveying device 11 up and down is disposed between part mounting table 9, the material conveying device 11 up and down is bolted installation
In the top of production line workbench 1, the vision inspection apparatus 10 includes central processing unit 12, and the central processing unit 12 is distinguished
Electrically input connection image comparison unit 13, software storage unit 14 and A/D converting unit 15, A/D converting unit 15 will be simulated
Signal is converted into digital signal, and electrically input connection signal amplifying unit 16, the signal amplification are single for the A/D converting unit 15
Electrically input connection signal receiving unit 17, the signal receiving unit 17 electrically input connection imaging sensor group 18 to member 16,
Described image sensor group 18 includes six imaging sensors, and imaging sensor is ccd image sensor, for acquiring copper bar work
The lines of part, and six imaging sensors are mounted by means of bolts on calender 3, blooming mill 4, pickling machine 5, finishing mill respectively
6, at the top of the discharge port of edge milling machines 7, processing machine 8, the central processing unit 12 respectively electrically output connection image storage unit 19,
Display screen 20, alarm device 21, calender driver 22, blooming mill driver 23, pickling machine driver 24, finishing mill driver
25, edge milling machines driver 26, processing machine driver 27, electrically output connects calender 3 to the calender driver 22, described to open
Electrically output connection blooming mill 4, the pickling machine driver 24 electrically export connection pickling machine 5, the essence to base machine driver 23
Mill actuators 25 electrically export connection finishing mill 6, and the edge milling machines driver 26 electrically exports connection edge milling machines 7, described to add
Electrically output connects processing machine 8 to work machine driver 27.
Wherein, the material conveying device 11 up and down includes pedestal, feeding robot, conveying mechanism and feeding robot, institute
State the top that feeding robot, conveying mechanism and feeding robot are successively fixedly installed in pedestal by bolt, feeding robot
For being transported to conveying mechanism to upper process workpiece holding, conveying mechanism transmits the workpiece being placed into thereon, under
Material robot is transported on the machine of later procedure the workpiece holding on conveying mechanism, and the conveying mechanism is roller type conveying
Mechanism, the display screen 20 include image receiver module 201, and described image receiving module 20 respectively electrically laterally drive by output connection
The electrically output connection of dynamic model block 202 and zigzag tread patterns module 203, the laterally driven module 202 and zigzag tread patterns module 203
LCD MODULE 204, the alarm device 21 are acoustooptic alarm, the model 6AG1055- of the central processing unit 12
1PB00-2XB0。
Working principle: when specific works, staff will carry out founding in copper bar feedstock transportation to casting apparatus 2, when molten
After the completion of casting, the feeding robot on upper and lower material conveying device 11, which takes the material conveying clamp in casting apparatus 2, is placed into conveying
In mechanism, when material reaches the least significant end of conveying mechanism later, feeding robot removes the workpiece on conveying mechanism, is delivered to
Rolled on calender 3, after the completion of calender 3 is to workpiece calendering, upper and lower material conveying device 11 is to the workpiece on calender 3
Clamping, conveying and clamp on blooming mill 4, blooming mill 4 carries out cogging to workpiece, later up and down material conveying device 11 to blooming mill
On workpiece holding, conveying and clamping to pickling machine 5 on 4, pickling machine 5 carries out pickling to workpiece, later upper and lower material conveying device
In workpiece holding, conveying and clamping to finishing mill 6 on 11 pairs of pickling machines 5, finishing mill 6 to workpiece carry out finish rolling, later up and down
For material conveying device 11 in workpiece holding, conveying and the clamping to edge milling machines 7 on finishing mill 6, edge milling machines 7 mills workpiece
Side, for material conveying device 11 in workpiece holding, conveying and the clamping to processing machine 8 on edge milling machines 7, processing machine 8 is right up and down later
Workpiece is processed, and material conveying device 11 arrives workpiece placement station to workpiece holding, conveying and the clamping on processing machine 8 up and down later
On 9, complete processing to workpiece, during being processed to workpiece, be mounted on calender 3, blooming mill 4, pickling machine 5,
Finishing mill 6, edge milling machines 7, processing machine 8 discharge port at the top of imaging sensor detect work after the completion of each machining in real time
The lines of part carries out identification tracking to copper bar, while the picture signal of workpiece lines is transferred to signal receiving unit 17, signal
Received picture signal is transferred to signal amplification unit 16 by receiving unit 17, after signal amplification unit 16 amplifies signal, is passed
It is defeated by A/D converting unit 15, A/D converting unit 15 converts analog signals into digital data transmission to central processing unit 12, in
Central processor 12 is sent to image comparison unit 13 to the lines image of received six different workpieces, and image comparison unit 13 will
The lines image of six different workpieces is compared with respective corresponding lines image respectively, and contrast signal is transferred to aobvious
Display screen 20 is shown, if setting in the lines and vision inspection apparatus 10 of copper bar after processing on a certain machine wherein acquired
Lines when not corresponding to, central processing unit 12 analyzes the copper bar lines not corresponded at this time, according to the difference of lines
Determine that specific machine breaks down, while central processing unit 12 sounds an alarm instruction to alarm device 21, and event occurs to specific
The machine drive of barrier and subsequent machine drive issue instruction, and alarm device 21 issues audible and visible alarm, remind staff's machine
It breaks down, the machine drive and subsequent machine drive that mistake occurs control corresponding machine and stop working.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (6)
1. a kind of copper bar production line by row's line identification production and processing, including production line workbench (1), it is characterised in that: institute
The top for stating production line workbench (1) from left to right passes sequentially through bolt and is fixedly installed with casting apparatus (2), calender (3), opens
Base machine (4), pickling machine (5), finishing mill (6), edge milling machines (7), processing machine (8), workpiece placement station (9) and vision inspection apparatus
(10), the casting apparatus (2), calender (3), blooming mill (4), pickling machine (5), finishing mill (6), edge milling machines (7), processing machine
(8) material conveying device (11) up and down is disposed between workpiece placement station (9), the material conveying device (11) up and down passes through
Bolt is fixedly installed in the top of production line workbench (1), and the vision inspection apparatus (10) includes central processing unit (12), institute
Stating central processing unit (12), electrically input connection image comparison unit (13), software storage unit (14) and A/D conversion are single respectively
First (15), the A/D converting unit (15) electrically input connection signal amplifying unit (16), signal amplification unit (16) electricity
Property input connection signal receiving unit (17), the signal receiving unit (17) electrically input connection imaging sensor group (18),
Described image sensor group (18) includes six imaging sensors, and six imaging sensors are mounted by means of bolts on respectively
The discharge port top of calender (3), blooming mill (4), pickling machine (5), finishing mill (6), edge milling machines (7), processing machine (8), it is described
Electrically output connection image storage unit (19), display screen (20), alarm device (21), calender drive central processing unit (12) respectively
Dynamic device (22), blooming mill driver (23), pickling machine driver (24), finishing mill driver (25), edge milling machines driver (26),
Processing machine driver (27), the calender driver (22) electrically output connection calender (3), the blooming mill driver
(23) electrically output connection blooming mill (4), the pickling machine driver (24) electrically output connection pickling machine (5), the finish rolling
Machine driver (25) electrically output connection finishing mill (6), the edge milling machines driver (26) electrically output connection edge milling machines (7),
The processing machine driver (27) electrically output connection processing machine (8).
2. a kind of copper bar production line by row's line identification production and processing according to claim 1, it is characterised in that: described
Upper and lower material conveying device (11) includes pedestal, feeding robot, conveying mechanism and feeding robot, the feeding robot, defeated
The top for sending mechanism and feeding robot to be successively fixedly installed in pedestal by bolt.
3. a kind of copper bar production line by row's line identification production and processing according to claim 2, it is characterised in that: described
Conveying mechanism is rolling wheel type transporter structure.
4. a kind of copper bar production line by row's line identification production and processing according to claim 1, it is characterised in that: described
Display screen (20) includes image receiver module (201), and electrically output connection is laterally driven respectively for described image receiving module (201)
Module (202) and zigzag tread patterns module (203), the laterally driven module (202) and zigzag tread patterns module (203) are electrically defeated
Connect LCD MODULE (204) out.
5. a kind of copper bar production line by row's line identification production and processing according to claim 1, it is characterised in that: described
Alarm device (21) is acoustooptic alarm.
6. a kind of copper bar production line by row's line identification production and processing according to claim 1, it is characterised in that: described
The model 6AG1055-1PB00-2XB0 of central processing unit (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821361313.XU CN208654852U (en) | 2018-08-23 | 2018-08-23 | A kind of copper bar production line by row's line identification production and processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821361313.XU CN208654852U (en) | 2018-08-23 | 2018-08-23 | A kind of copper bar production line by row's line identification production and processing |
Publications (1)
| Publication Number | Publication Date |
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| CN208654852U true CN208654852U (en) | 2019-03-26 |
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| CN201821361313.XU Active CN208654852U (en) | 2018-08-23 | 2018-08-23 | A kind of copper bar production line by row's line identification production and processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108747405A (en) * | 2018-08-23 | 2018-11-06 | 江苏森蓝智能系统有限公司 | A kind of copper bar production line by arranging line identification production and processing |
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2018
- 2018-08-23 CN CN201821361313.XU patent/CN208654852U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108747405A (en) * | 2018-08-23 | 2018-11-06 | 江苏森蓝智能系统有限公司 | A kind of copper bar production line by arranging line identification production and processing |
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