CN208466977U - It is a kind of to rush the porous of production line for steel arch-shelf connecting plate automatic shearing and rush disconnecting device - Google Patents
It is a kind of to rush the porous of production line for steel arch-shelf connecting plate automatic shearing and rush disconnecting device Download PDFInfo
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- CN208466977U CN208466977U CN201820934144.8U CN201820934144U CN208466977U CN 208466977 U CN208466977 U CN 208466977U CN 201820934144 U CN201820934144 U CN 201820934144U CN 208466977 U CN208466977 U CN 208466977U
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- plate
- lower mold
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- shearing
- rush
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Abstract
The utility model relates to a kind of the porous of production line is rushed for steel arch-shelf connecting plate automatic shearing rush disconnecting device, stamping die is cut with disposable including perforating press, the perforating press connects promising its and provides the hydraulic station of hydraulic oil, it is described that disposably to cut stamping die include the upper die component and lower mold assemblies matched, the upper die component is mounted on the cylinder piston rod end of perforating press, the lower mold assemblies are mounted on the workbench of perforating press, and the upper die component and lower mold assemblies pass through guide post connecting hole.This production line is automatically controlled by control system, realizes shearing batten, self-feeding is cut, multiple piercing is disposably completed, while reducing the labor intensity of worker.
Description
Technical field
The utility model relates to field of mechanical technique, more particularly to a kind of steel arch-shelf connecting plate automatic shearing that is used for rush production line
Porous rush disconnecting device.
Background technique
Currently, I-steel arch both ends have the connecting plate of connecting hole by welding, and are worn using bolt in constructing tunnel
The connecting hole on connecting plate is crossed, two neighboring I-steel arch is connected to form to the arch frame structure in tunnel.
The manufacturing process of connecting plate at present are as follows: first by the steel plate of monolith cut into several pieces it is identical as connecting plate shape size
Rectangular slab, then make marks on rectangular slab according to the position of connecting hole on connecting plate, then with perforating press to rectangle
Mark position on plate is rushed one by one.The complex manufacturing process, labor intensity are big, punching position precision is low.
Utility model content
The purpose of the utility model is to overcome problem above of the existing technology, provide a kind of for steel arch-shelf connection
Plate automatic shearing rushes the porous of production line and rushes disconnecting device.
To realize above-mentioned technical purpose and the technique effect, the utility model is achieved through the following technical solutions:
It is a kind of to rush the porous of production line for steel arch-shelf connecting plate automatic shearing and rush disconnecting device, including perforating press and disposable
Stamping die is cut, the perforating press connects promising its and provides the hydraulic station of hydraulic oil, and the stamping die of disposably cutting includes matching
Upper die component and lower mold assemblies, the upper die component is mounted on the cylinder piston rod end of perforating press, the lower mold assemblies peace
On the workbench of perforating press, the upper die component is connect with lower mold assemblies by guide post；The upper die component includes upper company
Fishplate bar, the lower end of the upper junction plate are fixed with top mold plate, and the lower end of the top mold plate is provided with upper mould fixed plate, shearing
The bottom end of cutter and formed punch, the shearing cutter and formed punch passes through upper mould fixed plate and exposed under upper mould fixed plate
Side；The lower mold assemblies include lower connecting plate, and the upper end of the lower connecting plate is provided with die bottom plate, the die bottom plate it is upper
The shearing bottom knife that end is provided with lower mold fixed plate, matches with the shearing cutter, lower mold fixed plate inside setting
There is the lower die hole matched with the formed punch, the front side and inside of the lower mold fixed plate are provided with mould location column, described
It is also equipped with stripper in lower mold fixed plate, discharging washer, the lower company are provided between the stripper and lower mold fixed plate
Portal equipped with waste material lower section in fishplate bar and die bottom plate positioned at lower die hole.
The beneficial effects of the utility model are: this production line is automatically controlled by control system, realizes shearing batten, send automatically
Material is cut, multiple piercing is disposably completed, while reducing the labor intensity of worker；Using this production line, biography is not only changed
It unites the porous shear of connecting plate, cutting, positioning, feeding and the cumbersome drawback of punching operation, improves production efficiency, and improve
The machining accuracy of workpiece.
Detailed description of the invention
Attached drawing described herein is used to provide a further understanding of the present invention, and is constituted part of this application,
The exemplary embodiment of the utility model and the description thereof are used to explain the utility model, does not constitute to the improper of the utility model
It limits.In the accompanying drawings:
Fig. 1 is the top view of the utility model embodiment；
Fig. 2 is the side view of the utility model embodiment；
Fig. 3 is the structural schematic diagram that stamping die is disposably cut in the utility model embodiment.
Specific embodiment
Below with reference to the accompanying drawings and in conjunction with the embodiments, the utility model is described in detail.
As shown in Figures 1 to 3, a kind of steel arch-shelf connecting plate automatic shearing rushes production line, and raw material transport carrier 100, shearing are set
Standby 200, truss-like manipulator grabs feed device 300, batten transportation system 400, shear forming feed system 500, porous punching
Disconnected device, finished product discharging device 900；Further include respectively with raw material transport carrier 100, shearing equipment 200, truss-like manipulator
Grab feed device 300, batten transportation system 400, shear forming feed system 500, the porous control rushing disconnecting device and electricly connecting
System 1000 processed.
Wherein, the raw material transport carrier 100 include by square tubes soldering at rectangular rack, be mounted on rack one
The driving motor of side is mounted on the guiding mechanism that splayed of the rack top close to shearing equipment one end is open, the rack
Top is rotatably equipped with the more conveying rollers being parallel to each other, and one end of the conveying roller, which passes through rack and is keyed, driven tooth
It takes turns, key connection has driving gear on the power output shaft of the driving motor, and the driving gear passes through with whole driven gears
Chain drive connection, the driving motor and control system 1000 are electrically connected.
Wherein, the shearing equipment 200 includes plate shearing machine, rear stock stop, sliding rack 210, the rear stock stop packet
Striker plate, supporting plate, telescopic cylinder are included, the telescopic cylinder is horizontally disposed with for driving striker plate to move left and right, the flexible gas
The right end of cylinder is mounted on the left side of plate shearing machine, and the right end lower part of the striker plate is fixed on the end of the piston rod of telescopic cylinder,
The supporting plate is fixedly connected in the middle part of the right end of striker plate, and the right end top of the striker plate is equipped with multiple pressure sensors,
The striker plate is parallel with the outlet of the batten of plate shearing machine, and the telescopic cylinder is connected by being in series with the hose of solenoid directional control valve A
An air compressor is connect, the sliding rack is obliquely installed, and the top of the sliding rack is connected with the discharge port of plate shearing machine, described
The bottom end of sliding rack is connected with batten transportation system 400, and the control system 1000 is mechanical, electrical with pressure sensor, shear respectively
Magnetic reversal valve A is electrically connected.
Wherein, it includes the portal frame parallel with shearing equipment, a cross that the truss-like manipulator, which grabs feed device 300,
To rack gear, movable stand, longitudinal rack, suction cup carrier, magnechuck, transverse movement servo motor is installed on the movable stand and is indulged
To motion servo motor, one end of the horizontal tooth bar is fixedly mounted on the top middle portion of portal frame, its other end is fixedly mounted
In the top middle portion of shearing equipment, the movable stand is mounted in horizontal tooth bar, and the power of the transverse movement servo motor is defeated
Key connection has the transverse movement gear being meshed with the tooth for being set to horizontal tooth bar side on shaft, and the longitudinal rack installation moves
The side of moving frame, key connection has and is set to the tooth of longitudinal rack side on the power output shaft of the longitudinal movement servo motor
The longitudinal movement gear being meshed, the suction cup carrier are mounted on the bottom end of longitudinal rack, and the magnechuck is mounted on suction cup carrier
Bottom end, the control system 1000 electrically connects with transverse movement servo motor, longitudinal movement servo motor, magnechuck respectively
It connects, the movable stand includes transversely U-shaped plate, longitudinally U-shaped plate, and the transversely U-shaped plate and longitudinally U-shaped plate are mutually perpendicular to and the company of welding
It connects, the transverse movement servo motor is mounted on the side of transversely U-shaped plate, and the transverse movement gear is located at transversely U-shaped plate
In opening, the horizontal tooth bar is located at transverse movement gear between two idler wheels being rotatably installed in transversely U-shaped plate, described
The longitudinal movement servo motor is mounted on the side of longitudinally U-shaped plate, and the longitudinal movement gear is located at the opening of longitudinally U-shaped plate
In, the longitudinal rack is located at longitudinal movement gear between two idler wheels being rotatably installed in longitudinally U-shaped plate.
Wherein, the batten transportation system 400 be located at truss-like manipulator grab feed device lower section and with shear equipment
Parallel, the batten transportation system includes the rectangular bracket as made of square tubes soldering, multiple is rotatably installed on bracket
Support rod, rear propulsion cylinder, the discharge end of the batten transportation system is mutually connected with the feed end of shear forming feed system, institute
It states rear propulsion cylinder and control system 1000 is electrically connected.
Wherein, the shear forming feed system 500 includes punching cradle, double cylinder clamping mechanisms, and the punching is sent
The top two sides of material frame are respectively arranged with a sliding rail along its length, the top of the punching cradle be located at two sliding rails it
Between multiple support rods are installed, the side of the punching cradle is provided with rack gear along its length, double cylinder clampings
Mechanism slips are installed on the slide rail, and the side of double cylinder clamping mechanisms is equipped with servo motor, and the servo motor moves
The gear being meshed with rack gear, each self installation of front part sides one folder of double cylinder clamping mechanisms are installed on power output shaft
Tight cylinder, two clamping cylinders are oppositely arranged and coaxial line, and the piston-rod end of the clamping cylinder is equipped with fixture block,
The punching cradle and disposably cut flushing device close one end optoelectronic switch be installed, the control system 1000 respectively with
Optoelectronic switch, servo motor are electrically connected, and the clamping cylinder connects an air by being in series with the hose of solenoid directional control valve B
Compressor.
Wherein, the punching cradle is made of the pillar of rectangular panel and Duo Gen support panel, double cylinders
Clamp system includes two pieces of sliding blocks being slidably mounted on two sliding rails respectively, one piece of mounting plate, two pieces of L-type supporting plates, two pieces of " 7 " words
The guide plate of shape, the bottom end of the sliding block are equipped with the sliding slot being slidably matched with sliding rail, and the mounting plate is mounted on two by bolt
The top of sliding block, the servo motor are installed on a mounting board by bolt, and the short side of the L-type supporting plate is mounted on by bolt
The front end of sliding block, the clamping cylinder are mounted in the long side of L-type supporting plate, and the piston-rod end of clamping cylinder passes through L-type
The long side of supporting plate, the short side of the guide plate are mounted on the rear end of sliding block by bolt, and two pieces of guide plates are symmetrical arranged shape
Flue opening.
Wherein, the porous disconnecting device that rushes includes perforating press 600 and disposably cuts stamping die 700, and the perforating press connects
It is connected to and provides the hydraulic station 800 of hydraulic oil for it, described disposably to cut stamping die include the upper die component matched and lower die group
Part, the upper die component are mounted on the cylinder piston rod end of perforating press, and the lower mold assemblies are mounted on the workbench of perforating press
On, the upper die component is connect with lower mold assemblies by guide post 740；The upper die component includes upper junction plate 721, the upper company
The lower end of fishplate bar 721 is fixed with top mold plate 722, and the lower end of the top mold plate 722 is provided with upper mould fixed plate 723, shearing
The bottom end of cutter 724 and formed punch 725, the shearing cutter 724 and formed punch 725 passes through upper mould fixed plate 723 and exposed
In the lower section of upper mould fixed plate 723；The lower mold assemblies include lower connecting plate 731, and the upper end of the lower connecting plate 731 is provided with
Die bottom plate 732, the upper end of the die bottom plate 732 are provided with lower mold fixed plate 733, match with the shearing cutter 724
The shearing bottom knife 734 of conjunction is provided with the lower die hole 735 matched with the formed punch 725 on the inside of the lower mold fixed plate 733,
The front side and inside of the lower mold fixed plate 733 are provided with mould location column 738, also install in the lower mold fixed plate 733
There is stripper 736, discharging washer 737,731 He of lower connecting plate are provided between the stripper 736 and lower mold fixed plate
Portal equipped with waste material lower section in die bottom plate 732 positioned at lower die hole 735.
Wherein, the finished product discharging device 900 includes the unpowered sliding rack and finished product frame being obliquely installed, described unpowered
The top of sliding rack, which is located at, disposably cuts below flushing device discharge gate, and the bottom end of the unpowered sliding rack is located at the upper of finished product frame
Side.
Wherein, the control system 1000 is motion controller or industrial personal computer.
A kind of steel arch-shelf connecting plate automatic shearing rushes production method, and above-mentioned steel arch-shelf connecting plate automatic shearing is used to rush production
Line, which comprises the steps of:
S1, manually large-sized sheet material lifted to raw material transport carrier 100, unclamps suspender, start auto-programming, at this time
Raw material transport carrier 100 is started to work, and large-sized sheet material is sent into shearing equipment under the guiding role of guiding mechanism；
S2, it is pushed into the plate shearing machine of shearing equipment 200 when large-sized sheet material, the rear stock stop detection of shearing equipment 200
To large-sized sheet material, after conveying certain length, cradle stops, and plate shearing machine is started to work, required for large-sized sheet material is cut into
Board width batten；
After S3, batten shear forming, free lubricating substance, and workpiece is automatically transported to terminal by conveyer belt；
S4, when batten is transported to terminal, truss-like manipulator grab feed device 300 start-up operation, by batten crawl, mention
Liter, walking are transported in batten transportation system 400, are pushed ahead batten by rear propulsion cylinder and are sent to shear forming feed system
500, then carry out double-sided clamp by double cylinder clamping mechanisms, send to porous and be punched disconnected device, start to realize at this time disposable cutting,
It is porous to rush work, the above process is continuously recycled, until completing entire continuous productive process；
After S5, batten are processed finished product, are promoted by preceding road workpiece and be processed finished product into unpowered sliding rack, free skating
Enter in finished product frame.
The original state of this production line are as follows: telescopic cylinder is in contraction state, and clamping cylinder is in contraction state, air pressure
The work of contracting machine carries out the deposit of compressed air, and the cutter of plate shearing machine is lifted mutually to be separated with bottom knife, and double cylinder clamping mechanisms are leaned on
The hydraulic cylinder of nearly conveyer belt one end, perforating press is shunk, and upper mold group is mutually separated with lower die group.
This production line is automatically controlled by control system, realizes shearing batten, self-feeding, cutting, multiple piercing are disposable
It completes, while reducing the labor intensity of worker；Using this production line, not only change the porous shear of traditional connecting plate, cutting,
It positions, the drawback that feeding and punching operation are cumbersome, improves production efficiency, and improve the machining accuracy of workpiece.
Basic principles, main features, and advantages of the present invention has been shown and described above.Current row
The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments
Only illustrate the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model is also
It will have various changes and improvements, these various changes and improvements fall within the scope of the claimed invention.
Claims (1)
1. the porous of production line is rushed for steel arch-shelf connecting plate automatic shearing rush disconnecting device, which is characterized in that a kind of including punching
Machine cuts stamping die with disposable, and the perforating press connects promising its and provides the hydraulic station of hydraulic oil, described disposably to cut stamping die
Including the upper die component and lower mold assemblies matched, the upper die component is mounted on the cylinder piston rod end of perforating press, described
Lower mold assemblies are mounted on the workbench of perforating press, and the upper die component is connect with lower mold assemblies by guide post；The upper mold group
Part includes upper junction plate, and the lower end of the upper junction plate is fixed with top mold plate, and the lower end of the top mold plate is provided with upper mold
The bottom end of fixed plate, shearing cutter and formed punch, the shearing cutter and formed punch passes through upper mould fixed plate and exposed upper
The lower section of mould fixed plate；The lower mold assemblies include lower connecting plate, and the upper end of the lower connecting plate is provided with die bottom plate, described
The shearing bottom knife that the upper end of die bottom plate is provided with lower mold fixed plate, matches with the shearing cutter, the lower die are solid
It is provided with the lower die hole matched with the formed punch on the inside of fixed board, the front side and inside of the lower mold fixed plate are provided with mold
Positioning column is also equipped with stripper in the lower mold fixed plate, is provided between the stripper and lower mold fixed plate and unloads backing strap
It encloses, the lower section that lower die hole is located in the lower connecting plate and die bottom plate is portalled equipped with waste material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820934144.8U CN208466977U (en) | 2018-06-15 | 2018-06-15 | It is a kind of to rush the porous of production line for steel arch-shelf connecting plate automatic shearing and rush disconnecting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820934144.8U CN208466977U (en) | 2018-06-15 | 2018-06-15 | It is a kind of to rush the porous of production line for steel arch-shelf connecting plate automatic shearing and rush disconnecting device |
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| Publication Number | Publication Date |
|---|---|
| CN208466977U true CN208466977U (en) | 2019-02-05 |
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ID=65214024
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820934144.8U Active CN208466977U (en) | 2018-06-15 | 2018-06-15 | It is a kind of to rush the porous of production line for steel arch-shelf connecting plate automatic shearing and rush disconnecting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111715774A (en) * | 2020-06-29 | 2020-09-29 | 山西中阳钢铁有限公司 | Full-automatic production line for mine tray |
-
2018
- 2018-06-15 CN CN201820934144.8U patent/CN208466977U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111715774A (en) * | 2020-06-29 | 2020-09-29 | 山西中阳钢铁有限公司 | Full-automatic production line for mine tray |
| CN111715774B (en) * | 2020-06-29 | 2022-07-19 | 山西中阳钢铁有限公司 | Full-automatic production line for mine tray |
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