CN208428028U - A kind of rotor automatic production line - Google Patents
A kind of rotor automatic production line Download PDFInfo
- Publication number
- CN208428028U CN208428028U CN201820666853.2U CN201820666853U CN208428028U CN 208428028 U CN208428028 U CN 208428028U CN 201820666853 U CN201820666853 U CN 201820666853U CN 208428028 U CN208428028 U CN 208428028U
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- mopping
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000227 grinding Methods 0.000 claims abstract description 61
- 238000005498 polishing Methods 0.000 claims abstract description 41
- 238000007789 sealing Methods 0.000 claims abstract description 17
- 238000007517 polishing process Methods 0.000 claims abstract description 15
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 28
- 239000003973 paint Substances 0.000 claims description 22
- 239000011159 matrix material Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 19
- 238000004513 sizing Methods 0.000 claims description 17
- 239000004922 lacquer Substances 0.000 claims description 16
- 230000006835 compression Effects 0.000 claims description 15
- 238000007906 compression Methods 0.000 claims description 15
- 230000017105 transposition Effects 0.000 claims description 15
- 239000008188 pellet Substances 0.000 claims description 10
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- 210000000078 claw Anatomy 0.000 claims description 6
- 230000001939 inductive effect Effects 0.000 claims description 6
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- 239000012636 effector Substances 0.000 claims description 4
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- 238000007514 turning Methods 0.000 claims description 4
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- 238000005056 compaction Methods 0.000 claims description 2
- 208000036829 Device dislocation Diseases 0.000 claims 1
- 239000004576 sand Substances 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 5
- 238000009434 installation Methods 0.000 abstract description 4
- 230000007547 defect Effects 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000007373 indentation Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
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- 230000005540 biological transmission Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model discloses a kind of rotor automatic production line, including the automatic mopping equipment of sealing of motor spindle end face automatic processing device, motor shaft pipeline, motor shaft press-in device, diameter of axle grinding apparatus, surface polishing process equipment, rotor, bearing automatically supply press-in device, multistation transport robot.Through reasonable settings, the processing of sealing of motor spindle end face, the roughing of motor shaft cylinder, the finishing of motor shaft cylinder, the assembly of motor shaft and rotor core, the polishing of outer diameter superfinishing, the polishing of rotor core, the installation of the japanning of rotor core, rotor bearing of motor shaft can be completed.The increasingly automated of rotor machining process is realized, human cost is greatlyd save, improves production efficiency, reduces product defect rate.The utility model is used for the production of rotor.
Description
Technical field
The utility model relates to motor axis machining apparatus, in particular to a kind of rotor automatic production line.
Background technique
Due to robot, the high speed development of electric vehicle, the demand of motor is increasing, when existing motor produces
Labor-intensive, this causes manufacturer to need to undertake high human cost, and manual operation often leads to quality and is difficult to
The low problem of control, production efficiency.
The motor shaft of motor is often electronic mach first step, after the location hole on sealing of motor spindle end face is
The benchmark of continuous processing, so precision required for the end face of motor shaft processes is high, existing manpower processing, fraction defective can be unusual
It is high.During automated production, after grabbing the motor shaft for processing end face from numerical control machine, need to motor shaft into
After row positioning, continuation automated production just can be carried out, and the subsequent cylinder progress roughing and finishing needed to electrode axis.And
After the cylinder finishing for completing electrode axis, the position for installing bearing to electrode axis is needed to carry out microstoning.Then need to turn
The surface of rotor core on son is polished, removes flash removed, to prevent burr residual from motor being caused quality problems occur.
Polishing also belongs to machining, so big burr still has small burr and metal although than removal
Powder will lead to the problem that motor is easy to appear short circuit in this way, while in order to which the outer peripheral surface of antirust rotor core needs on uniform
Paint.
After japanning, need to install motor bearings on motor shaft, and this operates very time-consuming and laborious, manual assembly
Also it is difficult to control precision.
Utility model content
Technical problem to be solved by the utility model is: providing a kind of rotor automatic production line.
The solution that the utility model solves its technical problem is:
A kind of rotor automatic production line,
Including sealing of motor spindle end face automatic processing device, motor shaft pipeline, motor shaft press-in device, diameter of axle grinding apparatus,
The automatic mopping equipment of surface polishing process equipment, rotor, bearing automatically supply press-in device, multistation transport robot;
Sealing of motor spindle end face automatic processing device, comprising:
Numerical control machine tool with processing cavity further includes adjusting block, is equipped with the mobile work that can be moved left and right in processing cavity
Make platform, mobile work platform is equipped with the left clamping component positioned at left side, the right clamping group positioned at right side reciprocally moved toward one another
Part, left clamping component include two two left clamping groups in front and back setting, and the left clamping group includes left matrix, left matrix
The upper left face and a left side that right side is equipped with setting symmetrical above and below are in the following, upper left face and lower-left face form the left clamping of an opening to the right
Angle, right clamping component include two two right clamping groups in front and back setting, and the right clamping group includes right matrix, right matrix
The upper right face and the right side that left side is equipped with setting symmetrical above and below are in the following, upper right face and bottom right face form the right clamping of an opening to the left
Angle, is equipped with support base between left clamping component and right clamping component, the upper end of support base is equipped with the middle clamping angle of opening or more;It is left
Clamping angle/right clamping angle is located on adjusting block, and the side of adjusting block is equipped with the left clamping angle/right clamping angle, adjusting block
The other side is equipped with the first adjustment axis, and the first adjustment axis is accordingly connect with the right side of left matrix/right matrix left pivot movement, so that
Adjusting block can rotate upwardly and downwardly, and the front and rear sides of the movement routine of mobile work platform are equipped with end face processing knife cutter holder and positioning drill
Cutter holder, positioning drill cutter holder are located at the right side of end face processing knife cutter holder, accordingly right clamping angle/left clamping angle and right matrix left side
The relatively fixed connection in side/left matrix right side;
Motor shaft pipeline, comprising:
The Zhua Zhou robot being located on the left of sealing of motor spindle end face automatic processing device, Zhua Zhou robot are equipped with gripping tool,
The crawl range of gripping tool covers processing cavity, and the left side of Zhua Zhou robot is equipped with carriage, and carriage is equipped with to be prolonged along left and right
Conveying, the centralising device stretched, the centralising device include the locating cone for being located at front side, the passage cone for being located at rear side, positioning
The vertex that vertex that cone is equipped with, passage cone are equipped with is mutually opposite;Compartment of terrain is set there are two grabbing claw on gripping tool, is conveyed
The walking device that can be moved left and right is connected on guide rail, walking device is equipped with transport moving up and down and is lifted plate, transport lifting plate
It is equipped in the radial clamp device in spaced two of left and right, the clamping direction of the radial direction clamp device is upward, conveying
Front side is equipped with double-station numerical control process equipment, and the rear side of conveying is equipped with transposer, the transposer include two between left and right
Every the transposition folder to move up and down of setting moved synchronously;The front side of transport lifting plate is equipped with double-station numerical control processing and sets
Standby, radial clamp device can protrude into double-station numerical control process equipment;
Motor shaft press-in device, comprising:
It is located at the rotor core disk of carriage left end side, rotor core disk tilts down to front side, the forward right side of rotor core disk
It is exported equipped with core, the front left side of rotor core disk is equipped with the pellet that pushes away that can be moved left and right, and the right side of core outlet, which is equipped with, receives core device, receives core
Device and rotor core disk connects with mandrel is received so that receipts core device can around turn right, up reciprocating rotation;It receives core device and is equipped with receipts core bore,
So that receipts core device is turned right when turning to horizontal position, receives core bore face and push away pellet, when receipts core device up turns to vertical position, receipts
Core bore is set up;
The side for receiving core device is equipped with core disk, and core disk is equipped at least five core fixation holes for waiting across square ring shape to lay,
Core disk is equipped with the core axis being vertically arranged, so that core disk can rotate, mandrel is rotated, and the top of core disk is equipped with functional frame,
The lower section of functional frame be equipped be successively arranged in the circumferential direction that core disk rotate sandwich device, it is moving up and down at the beginning of depressor, can be upper and lower
Mobile pressure-sizing device, between the two neighboring core fixation hole is A across angle, and between first depressor and pressure-sizing device is A, folder across angle
Between core device and first depressor is 2A across angle, so that a core fixed hole position is when the underface of sandwich device, first depressor, pressure-sizing device
Underface be respectively equipped with a core fixation hole;
Sandwich device is equipped with and can set along the radial expansion mechanism of the radial expansion of core axis, the telescopic end of radial expansion mechanism
Have a longitudinal extension structure, the telescopic end of longitudinal extension structure, which is equipped with, grabs core folder so that grab core folder can receive core bore with positioned at grabbing
Core fixation hole immediately below core folder moves back and forth;
Motor shaft transloading equipment is equipped between motor shaft press-in device and carriage left end, the motor shaft transloading equipment can
Motor shaft on the radial clamp device for being located at left side is transported to slotting axis hole, the slotting axis hole is one of core fixation hole, is inserted
Axis hole is located between the core fixation hole below core fixation hole and first depressor below sandwich device;
Diameter of axle grinding apparatus, comprising:
The numerical control grinding wheel grinding machine for the grinding wheel of core disk side being laterally arranged with shaft is located at, in numerical control grinding wheel grinding machine
Equipped with can clamping disk around transverse axes, centering clamping assembly, centering clamping assembly includes spaced fixed pair in left and right
Middle cone, can move left and right push away centering cone, the side for determine centering cone is equipped with diameter compression bar, pushes away centering and bores being located on clamping disk, push away pair
Middle cone determine that centering cone is coaxial with clamping disk, pushes away centering cone, determines between the cone point that centering is bored equipped with clamping gap, under clamping gap
Side is equipped with supporting table, and grinding wheel is located at the side of supporting table, and diameter compression bar is located on clamping disk, and diameter compression bar includes linking together
Empty avoiding boom, the radial compaction bar for clamping motor axis laterally prolonged, the front side of supporting table are equipped with the diameter of axle that can be elastic
Inductive component, the shaft are located at the rear side of diameter of axle inductive component;
Rotor transloading equipment is equipped between numerical control grinding wheel grinding machine and core disk, the rotor transloading equipment can will be coined device
The rotor completed the process is transported in clamping gap;
Surface polishing process equipment, comprising:
It is located at the polishing machine body of rotor core disk side, polishing machine body is equipped with support shaft assembly, the support shaft assembly packet
The spaced two support groups in left and right are included, the support group includes two and is arranged side by side from front to back two support axle bearings, described
It is equipped with the convolution space for accommodating rotor core between two support groups, the rear side of shaft assembly is ask to be equipped with polishing assembly, the throwing
Optical assembly includes polishing pedestal, polishes grinding wheel there are two setting on pedestal, abrasive band is wrapped in described two grinding wheels, wherein one
A grinding wheel is located at the front side top of support shaft assembly, another grinding wheel is located at the rear side of support shaft assembly, so that the abrasive band is inclined
Tiltedly setting, one of grinding wheel are connected with driving motor, and polishing pedestal is connect with polishing machine body with work shaft, so that throwing
Light pedestal can drive abrasive band to swing up and down around work shaft;
The automatic mopping equipment of rotor, comprising:
It is located at the mopping platform of polishing machine body side, mopping platform is equipped with the mopping seat that can be moved left and right, sets on mopping seat
Have a rest component, the rest component includes the spaced two rest groups in left and right, the rest group include two front and backs simultaneously
Two rest bearings of setting are arranged, the rotary gap for accommodating rotor core, rest component are equipped between described two rest groups
Rear side be equipped with the lacquer supply box of opening upwards, be equipped on rear side of lacquer supply box connect with mopping platform push away brush shaft, push away and connect in brush shaft
It is connected to the touch-up paint driver with telescopic end, the telescopic end of touch-up paint driver can stretch out forward, and the front side of touch-up paint driver is equipped with
Mopping driver, mopping driver are located at the upside of lacquer supply box, and the middle part of mopping driver is connect with mopping shaft with mopping platform,
Mopping shaft is located at the front side for pushing away brush shaft, and the telescopic end of touch-up paint driver is connect with the rear side of mopping driver, so that touch-up paint
When the telescopic end of driver stretches out forward, toward lower swing, mopping driver is equipped with telescopic end, mopping for the front side of mopping driver
The telescopic end of driver is equipped with brush, and brush is located at the top of lacquer supply box, when so that the telescopic end of mopping driver forward extending out,
The top of rotary gap is stretched in the front end of brush, and the left or right side of lacquer supply box is equipped with the bristle brush wheel that shaft is in left and right settings;
Bearing automatically supplies press-in device, comprising:
Bearing feedway, the bearing press-in device being located on the left of mopping platform;
Bearing press-in device: including can front and back move back and forth rotor fixing seat;
Bearing feedway: including upper fixed board, the lower section of upper fixed board is equipped with bearing supporting plate, if upper fixed board is from left to right equipped with
The dry storage column being vertically arranged stores to be equipped between the lower end of column and bearing supporting plate and releases gap, release and set on front side of gap
Have can front and back move back and forth the head board for entering and releasing gap, the height for releasing gap is adapted to the width of motor bearings so that
Only a motor bearings can move backward releasing in gap, and the rear side of bearing supporting plate is equipped with bearing conveyer belt, bearing conveying
Band is located at the rear side for releasing gap, store column rear side be equipped with can the bearing plate that moves back and forth of front and back, bearing plate is located at axis
It holds the top of conveyer belt, is equipped with the supply tank of opening upwards below the conveying end of bearing conveyer belt, the Opening length of supply tank,
Slot height is adapted to the outer diameter of motor bearings, and the opening width of supply tank is adapted to the width of motor bearings, so that motor bearings can
It enters vertically into supply tank, inclined downward is arranged supply tank forward, and the opening of supply tank is located at the upper end of supply tank, supply tank
The left side and/or right side of lower end are equipped with bearing outlet, and accordingly the right side and/or left side of bearing outlet, which are equipped with, can control reciprocal shifting
Dynamic bearing briquetting, accordingly the right side and/or left side of bearing outlet are equipped with the rotor fixing seat;
The automatic mopping equipment of diameter of axle grinding apparatus, surface polishing process equipment, rotor, bearing automatically supply indentation dress
The side for being each provided at multistation transport robot is set, the end effector of multistation transport robot can be successively empty by convolution
Between, the top of rotary gap, rotor fixing seat, to realize that rotor successively receives surface polishing process equipment, motor turns
Sub automatic mopping equipment, bearing automatically supply the processing of press-in device.
As a further improvement of the foregoing solution, it receives core device and is equipped with and can stretch along the coring for the radial expansion for receiving mandrel
Frame, the receipts core bore are located on coring expansion bracket.
As a further improvement of the foregoing solution, further include the coring pawl for being located at functional frame side, sandwich device, first depressor,
Pressure-sizing device, coring pawl are sequentially arranged in the circumferential direction., and pressure-sizing device and coring pawl are A across angle.
As a further improvement of the foregoing solution, the front side top or back side top for determining centering cone are equipped with can be elastic
Intersect with the rotary path of empty avoiding boom in the flexible path of empty avoiding push rod, empty avoiding push rod.
As a further improvement of the foregoing solution, it polishes on pedestal and is connected with tensioning wheel, tensioning wheel is abutted with abrasive band.
As a further improvement of the foregoing solution, polish pedestal on be fixedly connected with adjusting bracket, set on adjusting bracket there are two
The first of time interval setting tightens hole, and first tightens and be equipped with the first adjusting bolt in the hole in, is additionally provided with the second adjusting on adjusting bracket
Hole, described second tightens equipped with the second adjusting bolt in hole, and the second adjusting bolt is mutually perpendicular to the first adjusting bolt, polishes base
Frame is equipped with the second adjustment axis, and the second adjustment axis is equipped with fastening block, and fastening block is equipped with elongated positioning hole, the second adjustment axis
It is connect with positioning hole, end, the second end for adjusting bolt of the first adjusting bolt are abutted with fastening block, and fastening block is equipped with
The tensioning wheel, the tensioning wheel are abutted with the inside in abrasive band, and the first adjusting bolt is located at the top of tensioning wheel, and second is adjusted
Bolt is located at the rear side of tensioning wheel.
As a further improvement of the foregoing solution, the left and right side of bearing press-in device is equipped with structure bilateral symmetry and sets
The two bearing feedways set;Two bearing press-in device front-rear positions positioned at the left and right side of bearing press-in device are wrong
Position setting;It is equipped between conveying end and the opening of supply tank of bearing conveyer belt and imports plate.
The beneficial effects of the utility model are: a kind of rotor automatic production line, including sealing of motor spindle end face are processed automatically and are set
Standby, motor shaft pipeline, motor shaft press-in device, diameter of axle grinding apparatus, surface polishing process equipment, the automatic mopping of rotor
Equipment, bearing automatically supply press-in device, multistation transport robot.Through reasonable settings, sealing of motor spindle end face can be completed
Processing, the roughing of motor shaft cylinder, the finishing of motor shaft cylinder, the assembly of motor shaft and rotor core, motor shaft it is outer
The polishing of diameter superfinishing, the polishing of rotor core, the installation of the japanning of rotor core, rotor bearing.Realize the height of rotor machining process
Automation greatlys save human cost, improves production efficiency, reduces product defect rate.The utility model is for rotor
Production.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing to be used is briefly described.Obviously, described attached drawing is a part of the embodiment of the utility model, rather than complete
Portion's embodiment, those skilled in the art without creative efforts, can also be obtained according to these attached drawings it
His design scheme and attached drawing.
Fig. 1 is the schematic view of the front view of the sealing of motor spindle end face automatic processing device of the utility model embodiment;
Fig. 2 is the overlooking structure diagram of the sealing of motor spindle end face automatic processing device of the utility model embodiment.
Fig. 3 is the schematic view of the front view of the motor shaft pipeline of the utility model embodiment;
Fig. 4 is the overlooking structure diagram of the motor shaft pipeline of the utility model embodiment.
Fig. 5 is the schematic perspective view of the motor shaft press-in device of the utility model embodiment;
Fig. 6 is the overlooking structure diagram of the diameter of axle grinding apparatus of the utility model embodiment;
Fig. 7 is the schematic view of the front view of the diameter of axle grinding apparatus of the utility model embodiment;
Fig. 8 is the left view structural representation of the surface polishing process equipment of the utility model embodiment;
Fig. 9 is the left view structural representation of the automatic mopping equipment of rotor of the utility model embodiment;
Figure 10 is that the bearing of the utility model embodiment automatically supplies the left view structural representation of press-in device.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to the design of the utility model, specific structure and generation
It clearly and completely describes, to be completely understood by the purpose of this utility model, feature and effect.Obviously, described embodiment
It is a part of the embodiment of the utility model, rather than whole embodiments, it is based on the embodiments of the present invention, the skill of this field
Art personnel other embodiments obtained without creative efforts belong to the model of the utility model protection
It encloses.In addition, all connection/connection relationships being previously mentioned in text, not singly refer to that component directly connects, and referring to can be according to specific reality
Situation is applied, by adding or reducing couple auxiliary, to form more preferably coupling structure.Each technology in the utility model is special
Sign, can be with combination of interactions under the premise of not conflicting conflict.
Referring to figs. 1 to Figure 10, this is the embodiments of the present invention, specifically:
A kind of rotor automatic production line, including sealing of motor spindle end face automatic processing device, motor shaft pipeline, motor shaft pressure
Enter the automatic mopping equipment of device, diameter of axle grinding apparatus, surface polishing process equipment, rotor, bearing automatically supplies indentation dress
It sets, multistation transport robot;The automatic mopping equipment of diameter of axle grinding apparatus, surface polishing process equipment, rotor, bearing are certainly
Dynamic supply press-in device is each provided at the side of multistation transport robot, and the end effector of multistation transport robot can be successively
By convolution space, rotary gap, rotor fixing seat 609 top, to realize that rotor successively receives surface polishing and adds
The automatic mopping equipment of construction equipment, rotor, bearing automatically supply the processing of press-in device.
Sealing of motor spindle end face automatic processing device, comprising:
It including the numerical control machine tool with processing cavity, further include adjusting block 105, being equipped in processing cavity can move left and right
Mobile work platform 101, mobile work platform 101 be equipped with the left clamping component for being located at left side reciprocally moved toward one another, be located at it is right
The right clamping component of side, left clamping component include two two left clamping groups in front and back setting, and the left clamping group includes a left side
Matrix 102, the upper left face and a left side that the right side of left matrix 102 is equipped with setting symmetrical above and below are in the following, upper left face and lower-left face form one
The left clamping angle 1021 of a opening to the right, right clamping component include two two right clamping groups in front and back setting, the right folder
Tight group includes right matrix 103, and the upper right face and the right side that the left side of right matrix 103 is equipped with setting symmetrical above and below are in the following, upper right face and the right side
The right clamping angle 1031 of an opening to the left is formed below, and support base 104, branch are equipped between left clamping component and right clamping component
The upper end for supportting seat 104 is equipped with the middle clamping angle 1041 of opening or more;Left clamping angle 1021 is located on adjusting block 105, adjusting block 105
Side be equipped with the left clamping angle 1021, the other side of adjusting block 105 is equipped with the first adjustment axis 1051, the first adjustment axis
1051 are accordingly rotatablely connected with the right side of left matrix 102, so that adjusting block 105 can rotate upwardly and downwardly, the shifting of mobile work platform 101
The front and rear sides in dynamic path are equipped with end face processing knife cutter holder 106 and positioning drill cutter holder 107, and positioning drill cutter holder 107 is located at
End face processes the right side of knife cutter holder 106, accordingly the fixed connection opposite with the left side of right matrix 103 of right clamping angle 1031.It uses
When, in end face, processing knife cutter holder loads onto face cutter, installs drill on positioning drill cutter holder, allows mobile work platform to be moved to and adds
Motor shaft is placed on middle clamping angle in the left side of work knife cutter holder, then allows left clamping component and right clamping component by motor axle clamp
Tightly, then mobile work platform is mobile toward moving right, to allow motor shaft by face cutter, realizes the milling to the end face of motor shaft
It cuts, then allows the end face of motor shaft to reach the Working position of drill, it is recessed then to drill out positioning on the end face of motor shaft with drill
Hole, such automated production can greatly improve efficiency, and the setting of adjusting block, and left clamping angle/right clamping angle can be allowed to fill
When folder can the accordingly right clamping angle of automatic adaptation/left clamping angle, reduce the difficulty of processing of left clamping component and right clamping component.
For the ease of the clamping to electrode axis, upper left face and lower-left face are mutually in 90 degree of angles, upper right face and bottom right face phase
It is mutually in 90 degree of angles.Middle clamping angle 1041 includes the middle left side and the middle right side that are symmetrical set, at the same with the left side and the middle right side
The center of circle of tangent circle is known as first center of circle, while the center of circle of the circle tangent with upper right face and bottom right face is known as second center of circle, the
Two centers of circle are located at the top in first center of circle, and the middle left side and the middle right side are mutually in an angle of 90 degrees.In this way, left clamping angle and right clamping angle will
When motor shaft is clamped, motor shaft can be lifted and leave middle clamping angle, in this way raising clamping, machining accuracy.
Adaptive shaft 111 described in the present embodiment is shaped with 108 integral type of installation base body.
Motor shaft pipeline, comprising:
The Zhua Zhou robot being located on the left of sealing of motor spindle end face automatic processing device, Zhua Zhou robot are equipped with gripping tool
1080, the crawl range of gripping tool 1080 covers processing cavity, and the left side of Zhua Zhou robot is equipped with carriage, and carriage is equipped with
Conveying 201, the centralising device extended along left and right, after the centralising device includes the locating cone 1091 for being located at front side, is located at
The passage cone 1092 of side, the vertex that vertex that locating cone 1091 is equipped with, passage cone 1092 are equipped with are mutually opposite;Gripping tool
Compartment of terrain is set there are two grabbing claw 1081 on 1080, is connected with the walking device that can be moved left and right on conveying 201, on walking device
It is lifted plate 202 equipped with transport moving up and down, transport lifting plate 202 is equipped in the radial clamping in spaced two of left and right
The clamping direction of device 203, the radial direction clamp device 203 is upward, and the front side of conveying 201 is equipped with double-station numerical control processing and sets
Standby, the rear side of conveying 201 is equipped with transposer, the transposer include two or so it is spaced move synchronously can on
Under move left and right transposition folder 204;The front side of transport lifting plate 202 is equipped with double-station numerical control process equipment, radial clamp device 203
It can protrude into double-station numerical control process equipment;
In use, one of grabbing claw is allowed to grab the motor shaft of end face to be processed, then allow Zhua Zhou robot that will grab
Tool is moved in the processing cavity of the numerical control machine tool for processing sealing of motor spindle end face, another grabbing claw is then allowed to grab
Processed good motor shaft then allows Zhua Zhou robot to drive gripping tool that the motor shaft for processing end face is moved to locating cone
Between passage cone, allows passage cone to relocate to the electrification arbor for having processed section, will then process
Motor shaft be inserted on the radial clamp device on right side, then allow radial clamp device by motor shaft be moved to duplexing numerical control according to plus
The rear side of construction equipment, transposition folder first protrude into duplexing numerical control according in process equipment, by duplexing numerical control according to being located at left side in process equipment
Completed cylinder finishing motor shaft, positioned at right side the rough machined motor shaft of completion cylinder and meanwhile pick up, so
The rough machined motor shaft of completion cylinder that the transposition on right side is clamped is inserted in duplexing numerical control toward moving left by latter two transposition folder
According to the frock clamp for the pending motor shaft cylinder finishing of clamping in left side in process equipment, then two transposition folders are exited
Duplexing numerical control is according to process equipment and is resetted, and the motor shaft for completing cylinder finishing is inserted in place by the transposition folder positioned at left side
In on the radial clamp device in left side, while thereby realizing quick-clamping, two plates transposition folders respectively with two radially loadings
Binder corresponds, and reduces the positioning system calculation amount of two plate transposition folders moved left and right, and plate transposition folder inserts motor shaft
It is clipped in the case where taking out motor shaft on radial clamp device in radial clamp device, plate transposition, the left-right position of two plate transposition folders
All there is no variations, in this way it become convenient substantially that realizing the accurately resetting of plate transposition folder with simple mechanical structure.
In order to guarantee that transmission is precisely reliable, conveying 201 is rack gear, is fixedly connected with movable motor on walking device, row
The shaft for walking motor is equipped with walking gear, and walking gear is connect with conveying 201.
For the ease of the motor shaft of clamp cylinders shape, radial clamp device 203 includes three folders laid around vertical axes annular
Pawl is taken, the clamping claw can be radially movable.
Motor shaft press-in device, comprising:
It is located at the rotor core disk 401 of carriage left end side, rotor core disk 401 tilts down to front side, rotor core disk 401
Forward right side be equipped with core outlet 4011, the front left side of rotor core disk 401 be equipped with can move left and right push away pellet 402, core outlet
4011 right side, which is equipped with, receives core device 403, receives core device 403 and is connect with rotor core disk 401 with mandrel 4033 is received, so that receiving core device 403
Can around turn right, up reciprocating rotation;It receives core device 403 and is equipped with receipts core bore 4031, turn to horizontal position so that receiving core device 403 and turning right
When setting, receives 4031 face of core bore and push away pellet 402, when receipts core device 403 up turns to vertical position, receive core bore 4031 and set upwards
It sets;
The side for receiving core device 403 is equipped with core disk 404, and core disk 404 is equipped at least five and across square ring shape is waited to lay
Core fixation hole 4041, core disk 404 are equipped with the core axis being vertically arranged, so that core disk 404 can rotate, mandrel is rotated, core
The top of disk 404 is equipped with functional frame 405, and the lower section of functional frame 405, which is equipped with, is successively arranged folder in the circumferential direction that core disk 404 rotates
Core device, just depressor 406, pressure-sizing device 407 moving up and down moving up and down, between the two neighboring core fixation hole 4041
Across angle be A, between first depressor 406 and pressure-sizing device 407 across angle be A, between sandwich device and first depressor 406 across angle be 2A,
When so that a core fixation hole 4041 being located at the underface of sandwich device, first depressor 406, pressure-sizing device 407 underface set respectively
There is a core fixation hole 4041;
Sandwich device is equipped with and can set along the radial expansion mechanism of the radial expansion of core axis, the telescopic end of radial expansion mechanism
There is longitudinal extension structure, the telescopic end of longitudinal extension structure, which is equipped with, grabs core folder 408, so that core bore can received by grabbing core folder 408
4031 move back and forth with the core fixation hole 4041 grabbed immediately below core folder 408 is located at;
Motor shaft transloading equipment is equipped between motor shaft press-in device and carriage left end, the motor shaft transloading equipment can
Motor shaft on the radial clamp device 203 for being located at left side is transported to slotting axis hole, the slotting axis hole is one of core fixation hole
4041, it inserts between the core fixation hole 4041 that axis hole is located at below the core fixation hole 4041 below sandwich device and just depressor;
Several row rotor cores are set from front to back on rotor core disk, then allow receipts core device to turn to horizontal position, then
It allows and pushes away pellet toward moving right, received in core bore so that the stator core on the right side inside a line allowed on front side of most is pushed into.Receive the rotation of core device
Go to upright position, allow grab core gripper take receive core device on rotor core, and be sent to be located at grab core folder immediately below core fixation hole in,
Then core disk rotates A angle, then the motor shaft processed is put into rotor core with motor shaft transloading equipment, then core
Disk rotates A angle, allows first depressor that motor shaft is rapidly pressed into the certain depth in rotor core, then core disk is rotated further by the angle A
Degree, allows pressure-sizing device that motor shaft is accurately pressed into the accurate depth in rotor core, and core disk is rotated further by A angle.And turn every time
When core disk rotates A angle, push away pellet, receive core device, grab core folder, first depressor, pressure-sizing device are performed both by once above-mentioned operation, in this way
The assembly time of motor shaft and rotor core can greatly be shortened.Rotor core disk can allow most to front side inclined setting down
After a line rotor core of front side is exhausted, pellet is pushed away toward moving left, and thus concedes the space of most front side a line, lastrow
Rotor core moves down under the driving of gravity, realizes automatic feeding, ensure that the continuous of production.
It receives core device 403 and is equipped with and can be set along the coring expansion bracket 4032 for the radial expansion for receiving mandrel, the receipts core bore 4031
On coring expansion bracket 4032.In this way, coring expansion bracket 4032 is turned right contracting, while being allowed and being pushed away pellet after rotor core enters and receives core bore
Toward moving right, in this way it is avoided that the rotor core of lastrow right end enters in advance in the most space of a line of front side.
The present embodiment further includes the coring pawl 409 for being located at 405 side of functional frame, sandwich device, first depressor 406, pressure-sizing device
407, coring pawl 409 is sequentially arranged in the circumferential direction., and pressure-sizing device 407 and coring pawl 409 are A across angle.Coring pawl can will be completed to assemble
Rotor taken out from core bore is received, and be sent to next station.
Diameter of axle grinding apparatus, comprising:
It is located at the numerical control grinding wheel grinding machine for the grinding wheel 303 of 404 side of core disk being laterally arranged with shaft, numerical control grinding wheel
Be equipped in grinding machine can clamping disk around transverse axes, centering clamping assembly, centering clamping assembly includes between left and right every setting
Determine centering cone 301, can move left and right push away centering cone 302, determine centering cone 301 side be equipped with diameter compression bar, push away centering bore 302
It is located on clamping disk, pushes away centering cone 302, determines the cone that centering cone 301 is coaxial with clamping disk, pushes away centering cone 302, determines centering cone 301
It is equipped with clamping gap between point, is equipped with supporting table 304 below clamping gap, grinding wheel is located at the side of supporting table 304, diameter compression bar
It is located on clamping disk, diameter compression bar includes empty avoiding boom 305, the radial direction pressure for clamping motor axis that the transverse direction to link together is prolonged
Tight bar 306, the front side of supporting table 304 are equipped with diameter of axle inductive component 308 that can be elastic, and the shaft is located at diameter of axle induction
The rear side of component 308;
Rotor transloading equipment is equipped between numerical control grinding wheel grinding machine and core disk 404, the rotor transloading equipment can will be smart
The rotor that depressor 407 completes the process is transported in clamping gap;
In use, radial processing numerical control robot picks up the motor shaft to microstoning, then it is put into supporting table, connects
Starting push away centering cone and push determine the motor shaft to microstoning to centering cone, diameter compression bar is after the shaft shoulder of motor shaft, calmly pair
Middle cone and diameter compression bar, which cooperate, realizes the clamping of motor shaft, and then clamping disk rotates and allows grinding wheel close to the to be added of motor shaft
Workshop section, this can be achieved with the processing of motor shaft.And the control of diameter dimension is measured from by diameter of axle inductive component, so regardless of beating
Diameter after Wheel wear is how many, all will not influence grinding accuracy.
The front side top or back side top for determining centering cone 301 are equipped with empty avoiding push rod 307 that can be elastic, empty avoiding push rod
Intersect with the rotary path of empty avoiding boom 305 in 307 flexible path.Since the position of diameter compression bar after process finishing is uncertain, and
Radial processing numerical control robot is all often to grab from same direction to motor shaft, this results in having radial processing number
Man-controlled mobile robot and the possibility to collide to compressor arm, and empty avoiding boom 305 can be pushed away radial processing by empty avoiding push rod 307
The position that numerical control robot enters avoids the generation of collision in this way.
The positioning height of supporting table 304 is lower than the positioning height of supporting table, pushes away centering cone 302 in this way, determines centering cone 301
When motor shaft is withstood, motor shaft will up leave middle clamping assembly.
In use, radial processing numerical control robot picks up the motor shaft to microstoning, then it is put into supporting table, connects
Starting push away centering cone and push determine the motor shaft to microstoning to centering cone, diameter compression bar is after the shaft shoulder of motor shaft, calmly pair
Middle cone and diameter compression bar, which cooperate, realizes the clamping of motor shaft, and then clamping disk rotates and allows grinding wheel close to the to be added of motor shaft
Workshop section, this can be achieved with the processing of motor shaft.And the control of diameter dimension is measured from by diameter of axle inductive component, so regardless of beating
Diameter after Wheel wear is how many, all will not influence grinding accuracy.
The front side top or back side top for determining centering cone 301 are equipped with empty avoiding push rod 307 that can be elastic, empty avoiding push rod
Intersect with the rotary path of empty avoiding boom 305 in 307 flexible path.Since the position of diameter compression bar after process finishing is uncertain, and
Radial processing numerical control robot is all often to grab from same direction to motor shaft, this results in having radial processing number
Man-controlled mobile robot and the possibility to collide to compressor arm, and empty avoiding boom 305 can be pushed away radial processing by empty avoiding push rod 307
The position that numerical control robot enters avoids the generation of collision in this way.
The positioning height of supporting table 304 is lower than the positioning height of supporting table, pushes away centering cone 302 in this way, determines centering cone 301
When motor shaft is withstood, motor shaft will up leave middle clamping assembly.
Surface polishing process equipment, comprising:
It is located at the polishing machine body of 401 side of rotor core disk, polishing machine body is equipped with support shaft assembly, the support shaft assembly
Including the spaced two support groups in left and right, the support group includes two and is arranged side by side from front to back two support axle bearings 701,
It is equipped with the convolution space for accommodating rotor core between described two support groups, the rear side of shaft assembly is ask to be equipped with polishing assembly, institute
Stating polishing assembly includes polishing pedestal 702, polishes and is set on pedestal 702 there are two grinding wheel 703, in described two grinding wheels 703
It is wrapped with abrasive band 704, one of grinding wheel 703 is located at the front side top of support shaft assembly, another grinding wheel 703 is located at support axis
The rear side of component, so that the abrasive band 704 is obliquely installed, one of grinding wheel 703 is connected with driving motor, polishes pedestal
702 connect with polishing machine body work shaft 706, so that polishing pedestal 702 can drive abrasive band 704 in work shaft 706
Lower swing;
In use, rotor is placed on support shaft assembly, rotor core is located in convolution gap, and the axis at left and right sides of rotor core
Be individually placed between two support axle bearings of support group, and rotor core is located in convolution space, is started driving motor, is allowed abrasive band
It rotates, then allows polishing pedestal toward lower swing, so that abrasive band be allowed to press down, thus to rotor core just polishing grinding.And
Since abrasive band is flexible, so large area, quick, polishing flexible can be carried out well, and the rotation in abrasive band can drive
Rotor rotation, to realize the outer peripheral surface uniform grinding of rotor core.In use, rotor is placed on support shaft assembly, and rotor core
It is located in convolution space, starts driving motor, abrasive band is allowed to rotate, then allow polishing pedestal toward lower swing, to allow abrasive band
To rotor core just polishing grinding.And since abrasive band is flexible, so large area can be carried out well, quick, flexible beaten
Mill, and the rotation energy band turn rotation in abrasive band, to realize the outer peripheral surface uniform grinding of rotor core.
It is connected with tensioning wheel 7061 on polishing pedestal 702, tensioning wheel 7061 is abutted with abrasive band 704.It can provide so certain
Pretightning force.
For the ease of adjusting, polishes and be fixedly connected with adjusting bracket 705 on pedestal 702, set on adjusting bracket 705 there are two front and back
Spaced first tightens hole, and first tightens and be equipped with first in hole and adjust bolt 7051, is additionally provided with the second tune on adjusting bracket 705
Knothole, described second tightens equipped with the second adjusting bolt 7052 in hole, and second, which adjusts bolt 7052 and first, adjusts bolt 7051
It is mutually perpendicular to, polishing pedestal 702 is equipped with the second adjustment axis 707, and the second adjustment axis 707 is equipped with fastening block 708, fastening block
708 are equipped with elongated positioning hole 7081, and the second adjustment axis 707 is connect with positioning hole 7081, and first adjusts the end of bolt 7051
End, the second end for adjusting bolt 7052 are abutted with fastening block 708, and fastening block 708 is equipped with the tensioning wheel 7061,
The tensioning wheel 7061 is abutted with the inside in abrasive band 704, and the first adjusting bolt 7051 is located at the top of tensioning wheel 7061, and second
Adjust the rear side that bolt 7052 is located at tensioning wheel 7061.Abrasive band has upward power to tensioning wheel, and has the first adjusting bolt adjustable
The upper and lower position of section tensioning wheel, and the front-rear position of the second adjusting bolt adjusting tensioning wheel, thus realize pre- well
The flexible modulation of clamp force, the pre- bearing up pulley are located at the rear side in convolution space.
The automatic mopping equipment of rotor, comprising:
It is located at the mopping platform of polishing machine body side, mopping platform is equipped with the mopping seat 500 that can be moved left and right, mopping seat
500 are equipped with rest component, and the rest component includes the spaced two rest groups in left and right, and the rest group includes two
Two rest bearings 501 are arranged side by side from front to back, the rotary gap for accommodating rotor core is equipped between described two rest groups,
The rear side of rest component is equipped with the lacquer supply box 502 of opening upwards, be equipped on rear side of lacquer supply box 502 connect with mopping platform push away brush shaft
503, the touch-up paint driver 504 being connected in brush shaft 503 with telescopic end is pushed away, the telescopic end of touch-up paint driver 504 can be forward
It stretches out, the front side of touch-up paint driver 504 is equipped with mopping driver 505, and mopping driver 505 is located at the upside of lacquer supply box 502, brushes
The middle part of paint driver 505 is connect with mopping shaft 506 with mopping platform, and mopping shaft 506 is located at the front side for pushing away brush shaft 503,
The telescopic end of touch-up paint driver 504 is connect with the rear side of mopping driver 505, so that the telescopic end of touch-up paint driver 504 is forward
When stretching, toward lower swing, mopping driver 505 is equipped with telescopic end, mopping driver 505 for the front side of mopping driver 505
Telescopic end be equipped with brush 507, brush 507 is located at the top of lacquer supply box 502, so that the telescopic end of mopping driver 505 is forward
When stretching, the top of rotary gap is stretched in the front end of brush 507, and the left or right side of lacquer supply box 502 is equipped with shaft and sets in left and right
The bristle brush wheel 508 set;
Rotor is placed on rest component using robot, when rotor core is located in rotary gap, and at left and right sides of rotor core
Axis and be individually placed to rest group two rest bearings between, first bristle brush wheel is allowed to rotate, then allow mopping seat band turn
Son shifts to bristle brush wheel, and bristle brush wheel connect with rotor core and rotor is driven to rotate, thus to small burr and metal on rotor core
Powder is brushed, and mopping seat is then allowed to drive also in the front side of the rotor movement of rotation to brush, allows the stretching of touch-up paint driver
Contracting end is in contraction state, so that the front side of mopping driver be allowed to be in upper pendulum to limiting condition, then allows mopping driver
Telescopic end stretches out forward, so that the brush with paint vehicle be allowed to stretch to rotor core, realizes the japanning of rotor core, then mopping is allowed to drive
The telescopic end of device toward after-contraction, allow the telescopic end of touch-up paint driver toward extension, to allow the front side of mopping driver toward the bottom, enable
Brush is contacted with the paint vehicle in lacquer supply box, to realize touch-up paint, is ready for japanning next time.Allow hairbrush wheel drive rotor
The mode of rotation can simplify the structure of the utility model, reduce energy consumption.
Bearing automatically supplies press-in device, comprising:
Bearing feedway, the bearing press-in device being located on the left of mopping platform;
Bearing press-in device: including can front and back move back and forth rotor fixing seat 609;
Bearing feedway: including upper fixed board 601, the lower section of upper fixed board 601 is equipped with bearing supporting plate 602, upper fixed board 601 from
The left-to-right storage column 603 being vertically arranged equipped with several is stored to be equipped between the lower end and bearing supporting plate 602 of column 603 and be released
Gap, release gap front side be equipped with can front and back move back and forth the head board 604 for entering and releasing gap, release the height in gap with
The width of motor bearings is adapted to, so that only a motor bearings can move backward releasing in gap, after bearing supporting plate 602
Side is equipped with bearing conveyer belt 605, and bearing conveyer belt 605 is located at the rear side for releasing gap, and the rear side of storage column 603 is equipped with can front and back
The bearing plate 606 of reciprocating movement, bearing plate 606 are located at the top of bearing conveyer belt 605, the conveying of bearing conveyer belt 605
The supply tank 607 of opening upwards is equipped with below end, Opening length, the slot height of supply tank 607 are adapted to the outer diameter of motor bearings,
The opening width of supply tank 607 is adapted to the width of motor bearings, so that motor bearings can enter vertically into supply tank 607, is supplied
Answering slot 607, inclined downward is arranged forward, and the opening of supply tank 607 is located at the upper end of supply tank 607, the lower end of supply tank 607
Left side and/or right side are equipped with bearing outlet, and accordingly the right side and/or left side of bearing outlet, which are equipped with, can control reciprocating movement
Bearing briquetting 608, accordingly the right side and/or left side of bearing outlet are equipped with the rotor fixing seat 609;
The rotor that bearing to be installed is placed in rotor fixing seat is cased with several motor bearings on storage column,
Only one motor bearings, which can be fallen into, in this way releases in gap, and head board allows motor bearings to fall on bearing conveyer belt toward pusher,
It allows bearing plate that will enter adjacent motor bearings above the motor bearings for releasing gap simultaneously to be pressed on storage column, then release
After plate resets forward and leaves release gap, bearing plate moves backward, and the motor bearings of bottom is allowed smoothly to fall on bearing
On supporting plate, such structure is very reliable.Then motor bearings can enter supply tank with plumbness, then arrive along supply tank
Up to bearing outlet, bearing briquetting is turned left or motor bearings can be pressed on motor shaft toward moving right.
For the ease of can automatically be pressed into motor bearings at the both ends of motor bearings, the left side of bearing press-in device and
Right side is equipped with two bearing feedways that structure is symmetrical set.
Interference, discontinuity in order to prevent, two bearings positioned at the left and right side of bearing press-in device are pressed into dress
It sets front-rear position to shift to install, the motor bearings installation of one end can be completed in this way, then carry out the peace of the motor bearings of the other end
Dress.
For the ease of allowing motor bearings from horizontality, the opening of supply tank is adjusted to plumbness and entered at leisure
It is interior, it is equipped between conveying end and the opening of supply tank 607 of bearing conveyer belt 605 and imports plate.
The automatic mopping equipment of diameter of axle grinding apparatus, surface polishing process equipment, rotor, bearing automatically supply indentation dress
The side for being each provided at multistation transport robot is set, the end effector of multistation transport robot can be successively empty by convolution
Between, the top of rotary gap, rotor fixing seat 609, to realize that rotor successively receives surface polishing process equipment, electricity
The automatic mopping equipment of machine rotor, bearing automatically supply the processing of press-in device.
The better embodiment of the utility model is illustrated above, but the utility model be not limited to it is described
Embodiment, those skilled in the art can also make various equivalent changes without departing from the spirit of the present invention
Type or replacement, these equivalent variation or replacement are all included in the scope defined by the claims of the present application.
Claims (7)
1. a kind of rotor automatic production line, it is characterised in that:
Including sealing of motor spindle end face automatic processing device, motor shaft pipeline, motor shaft press-in device, diameter of axle grinding apparatus, surface
The automatic mopping equipment of polishing equipment, rotor, bearing automatically supply press-in device, multistation transport robot;
Sealing of motor spindle end face automatic processing device, comprising:
Numerical control machine tool with processing cavity further includes adjusting block (105), is equipped with the mobile work that can be moved left and right in processing cavity
Make platform (101), mobile work platform (101) is equipped with the left clamping component for being located at left side reciprocally moved toward one another, positioned at right side
Right clamping component, left clamping component include two in front and back setting two left clamping groups, the left clamping group includes left base
Body (102), the upper left face and a left side that the right side of left matrix (102) is equipped with setting symmetrical above and below are in the following, upper left face and lower-left face are formed
The left clamping angle (1021) of one opening to the right, right clamping component includes two two right clamping groups in front and back setting, described
Right clamping group includes right matrix (103), and the upper right face and the right side that the left side of right matrix (103) is equipped with setting symmetrical above and below are in the following, right
The right clamping angle (1031) of an opening to the left is formed with bottom right face above, branch is equipped between left clamping component and right clamping component
It supports seat (104), the upper end of support base (104) is equipped with the middle clamping angle (1041) of opening or more;Left clamping angle (1021)/right clamping
Angle (1031) is located on adjusting block (105), and the side of adjusting block (105) is equipped with left clamping angle (the 1021)/right clamping angle
(1031), the other side of adjusting block (105) be equipped with the first adjustment axis (1051), the first adjustment axis (1051) accordingly with left matrix
(102) connection of right side/right matrix (103) left pivot movement, so that adjusting block (105) can rotate upwardly and downwardly, mobile work platform
(101) front and rear sides of movement routine are equipped with end face processing knife cutter holder (106) and positioning drill cutter holder (107), spitting drill
Knife cutter holder (107) is located at the right side of end face processing knife cutter holder (106), accordingly right clamping angle (1031)/left clamping angle (1021)
Fixed connection opposite with the left side of right matrix (103)/right side of left matrix (102);
Motor shaft pipeline, comprising:
The Zhua Zhou robot being located on the left of sealing of motor spindle end face automatic processing device, Zhua Zhou robot are equipped with gripping tool
(1080), the crawl range of gripping tool (1080) covers processing cavity, and the left side of Zhua Zhou robot is equipped with carriage, on carriage
Equipped with conveying (201), the centralising device extended along left and right, the centralising device includes the locating cone for being located at front side
(1091), the passage cone (1092) of rear side, the top that vertex that locating cone (1091) is equipped with, passage cone (1092) are equipped with are located at
Point is mutually opposite;Compartment of terrain is set there are two grabbing claw (1081) on gripping tool (1080), and being connected on conveying (201) can
The walking device moved left and right, walking device are equipped with transport moving up and down lifting plate (202), set in transport lifting plate (202)
Have in the radial clamp device (203) in spaced two of left and right, the clamping direction of the radial direction clamp device (203) is upward, conveying
The front side of guide rail (201) is equipped with double-station numerical control process equipment, and the rear side of conveying (201) is equipped with transposer, the transposition
Device includes two or so the spaced transposition folders (204) to move up and down moved synchronously;Transport lifting plate (202)
Front side be equipped with double-station numerical control process equipment, radial clamp device (203) can protrude into double-station numerical control process equipment;
Motor shaft press-in device, comprising:
It is located at the rotor core disk (401) of carriage left end side, rotor core disk (401) tilts down to front side, rotor core disk
(401) forward right side is equipped with core outlet (4011), and the front left side of rotor core disk (401) pushes away pellet equipped with what can be moved left and right
(402), core device (403) and rotor core disk (401) are received with receipts mandrel equipped with core device (403) are received in the right side of core outlet (4011)
(4033) connect so that receive core device (403) can around turn right, up reciprocating rotation;It receives core device (403) and is equipped with receipts core bore
(4031), it so that receipts core device (403) are turned right when turning to horizontal position, receives core bore (4031) face and pushes away pellet (402), receive core device
(403) when up turning to vertical position, core bore (4031) is received and are set up;The side for receiving core device (403) is equipped with core disk
(404), core disk (404) is equipped at least five core fixation holes (4041) for waiting across square ring shape to lay, and core disk is set on (404)
There is the core axis being vertically arranged, mandrel rotates so that core disk (404) can rotate, and the top of core disk (404) is equipped with functional frame
(405), the lower section of functional frame (405) is equipped with and is successively arranged sandwich device in the circumferential direction that core disk (404) rotate, can move up and down
First depressor (406), pressure-sizing device moving up and down (407), between the two neighboring core fixation hole (4041) is across angle
A, between first depressor (406) and pressure-sizing device (407) is A across angle, and between sandwich device and first depressor (406) is 2A across angle, is made
A core fixation hole (4041) when being located at the underface of sandwich device, first depressor (406), pressure-sizing device (407) underface divide equally
It She You not a core fixation hole (4041);
Sandwich device, which is equipped with, to be equipped with vertical along the radial expansion mechanism of the radial expansion of core axis, the telescopic end of radial expansion mechanism
To stretching structure, the telescopic end of longitudinal extension structure, which is equipped with, grabs core folder (408), so that core bore can received by grabbing core folder (408)
(4031) it is moved back and forth with positioned at the core fixation hole (4041) grabbed immediately below core folder (408);
Motor shaft transloading equipment is equipped between motor shaft press-in device and carriage left end, the motor shaft transloading equipment can be by position
It is transported to slotting axis hole in the motor shaft on the radial clamp device (203) in left side, the slotting axis hole is one of core fixation hole
(4041), it inserts axis hole and is located at the core fixation hole (4041) below sandwich device and the core fixation hole (4041) below first depressor (406)
Between;
Diameter of axle grinding apparatus, comprising:
It is located at the numerical control grinding wheel grinding machine of the grinding wheel (303) being laterally arranged with shaft of core disk (404) side, numerical control grinding wheel
Be equipped in grinding machine can clamping disk around transverse axes, centering clamping assembly, centering clamping assembly includes between left and right every setting
Determine centering cone (301), can move left and right push away centering cone (302), determine the side of centering cone (301) equipped with diameter compression bar, push away pair
Middle cone (302) is located on clamping disk, push away centering cone (302), determine centering cone (301) it is coaxial with clamping disk, push away centering bore (302),
Determine to be equipped with clamping gap between the cone point of centering cone (301), is equipped with supporting table (304) below clamping gap, grinding wheel (303) is set
Side in supporting table (304), diameter compression bar are located on clamping disk, and diameter compression bar includes the empty avoiding boom that the transverse direction to link together is prolonged
(305), for the radial compaction bar (306) of clamping motor axis, the front side of supporting table (304) is equipped with diameter of axle sense that can be elastic
Component (308) are answered, the shaft is located at the rear side of diameter of axle inductive component (308);
Rotor transloading equipment is equipped between numerical control grinding wheel grinding machine and core disk (404), the rotor transloading equipment can will be coined
The rotor that device (407) completes the process is transported in clamping gap;
Surface polishing process equipment, comprising:
It is located at the polishing machine body of rotor core disk (401) side, polishing machine body is equipped with support shaft assembly, the support shaft assembly packet
The spaced two support groups in left and right are included, the support group includes two and is arranged side by side from front to back two support axle bearings (701),
It is equipped with the convolution space for accommodating rotor core between described two support groups, the rear side of shaft assembly is ask to be equipped with polishing assembly, institute
Stating polishing assembly includes polishing pedestal (702), is polished there are two setting on pedestal (702) grinding wheel (703), described two grinding wheels
(703) it is wrapped on abrasive band (704), one of grinding wheel (703) is located at the front side top of support shaft assembly, another grinding wheel
(703) it is located at the rear side of support shaft assembly, so that the abrasive band (704) are obliquely installed, one of grinding wheel (703) is connected with drive
Dynamic motor, polishing pedestal (702) are connect with polishing machine body with work shaft (706), so that polishing pedestal (702) can drive sand
Band (704) is swung up and down around work shaft (706);
The automatic mopping equipment of rotor, comprising:
It is located at the mopping platform of polishing machine body side, mopping platform is equipped with the mopping seat (500) that can be moved left and right, mopping seat
(500) it is equipped with rest component, the rest component includes the spaced two rest groups in left and right, and the rest group includes two
It is a to be arranged side by side from front to back two rest bearings (501), the rotation for accommodating rotor core is equipped between described two rest groups
Gap, the rear side of rest component are equipped with the lacquer supply box (502) of opening upwards, are equipped on rear side of lacquer supply box (502) and connect with mopping platform
Push away brush shaft (503), push away the touch-up paint driver (504) being connected on brush shaft (503) with telescopic end, touch-up paint driver
(504) telescopic end can stretch out forward, and the front side of touch-up paint driver (504) is equipped with mopping driver (505), mopping driver
(505) it is located at the upside of lacquer supply box (502), the middle part of mopping driver (505) is connect with mopping shaft (506) with mopping platform,
Mopping shaft (506) is located at the front side for pushing away brush shaft (503), the telescopic end and mopping driver of touch-up paint driver (504)
(505) rear side connection, when so that the telescopic end of touch-up paint driver (504) stretching out forward, the front side of mopping driver (505) is past
Lower swing, mopping driver (505) are equipped with telescopic end, and the telescopic end of mopping driver (505) is equipped with brush (507), brush
(507) it is located at the top of lacquer supply box (502), when so that the telescopic end of mopping driver (505) forward extending out, brush (507)
The top of rotary gap is stretched in front end, and the left or right side of lacquer supply box (502) is equipped with the bristle brush wheel that shaft is in left and right settings
(508);
Bearing automatically supplies press-in device, comprising:
Bearing feedway, the bearing press-in device being located on the left of mopping platform;
Bearing press-in device: including can front and back move back and forth rotor fixing seat (609);
Bearing feedway: including upper fixed board (601), the lower section of upper fixed board (601) is equipped with bearing supporting plate (602), upper fixed board
(601) several storage columns (603) being vertically arranged from left to right are equipped with, the lower end and bearing supporting plate (602) of column (603) are stored
Between be equipped with release gap, release gap front side be equipped with can front and back move back and forth enter release gap head board (604), push away
The height in gap is adapted to the width of motor bearings out, so that only a motor bearings can move backward releasing in gap,
The rear side of bearing supporting plate (602) is equipped with bearing conveyer belt (605), and bearing conveyer belt (605) is located at the rear side for releasing gap, storage
The rear side of column (603) be equipped with can the bearing plate (606) that moves back and forth of front and back, bearing plate (606) is located at bearing conveyer belt
(605) top, the conveying end lower section of bearing conveyer belt (605) are equipped with the supply tank (607) of opening upwards, supply tank
(607) Opening length, slot height is adapted to the outer diameter of motor bearings, the opening width of supply tank (607) and the width of motor bearings
Degree adaptation, so that motor bearings can enter vertically into supply tank (607), inclined downward is arranged supply tank (607) forward, supply
The opening of slot (607) is located at the upper end of supply tank (607), and the left side and/or right side of the lower end of supply tank (607) go out equipped with bearing
Mouthful, accordingly the right side and/or left side of bearing outlet are equipped with the bearing briquetting (608) that can control reciprocating movement, accordingly bearing
The right side and/or left side of outlet are equipped with the rotor fixing seat (609);
The automatic mopping equipment of diameter of axle grinding apparatus, surface polishing process equipment, rotor, that bearing automatically supplies press-in device is equal
It is located at the side of multistation transport robot, the end effector of multistation transport robot can be successively by convolution space, rotation
Turn the top in gap, rotor fixing seat (609), to realize that rotor successively receives surface polishing process equipment, motor turns
Sub automatic mopping equipment, bearing automatically supply the processing of press-in device.
2. a kind of rotor automatic production line according to claim 1, it is characterised in that: receipts core device (403) are equipped with can
Along the coring expansion bracket (4032) for the radial expansion for receiving mandrel (4033), the receipts core bore (4031) is located at coring expansion bracket
(4032) on.
3. a kind of rotor automatic production line according to claim 1, it is characterised in that: further include being located at functional frame
(405) the coring pawl (409) of side, sandwich device, first depressor (406), pressure-sizing device (407), coring pawl (409) are circumferentially successively set
It sets, pressure-sizing device (407) and coring pawl (409) are A across angle.
4. a kind of rotor automatic production line according to claim 1, it is characterised in that: determine the front side of centering cone (301)
Top or back side top are equipped with empty avoiding push rod (307) that can be elastic, the flexible path of empty avoiding push rod (307) and empty avoiding boom
(305) rotary path intersection.
5. a kind of rotor automatic production line according to claim 1, it is characterised in that: connected in polishing pedestal (702)
Have tensioning wheel (7061), tensioning wheel (7061) is abutted with abrasive band (704).
6. a kind of rotor automatic production line according to claim 5, it is characterised in that: fixed in polishing pedestal (702)
It is connected with adjusting bracket (705), first be arranged there are two time interval is set on adjusting bracket (705) and tightens hole, first tightens in hole
Bolt (7051) are adjusted equipped with first, the second adjustment hole is additionally provided on adjusting bracket (705), described second tightens in hole equipped with second
It adjusts bolt (7052), second adjusts bolt (7052) is mutually perpendicular to the first adjusting bolt (7051), in polishing pedestal (702)
Equipped with the second adjustment axis (707), the second adjustment axis (707) is equipped with fastening block (708), and fastening block (708) is equipped with elongated
Positioning hole (7081), the second adjustment axis (707) are connect with positioning hole (7081), and first adjusts the end of bolt (7051), second
The end for adjusting bolt (7052) is abutted with fastening block (708), and fastening block (708) is equipped with the tensioning wheel (7061),
The tensioning wheel (7061) abuts with the inside of abrasive band (704), and first, which adjusts bolt (7051), is located at the upper of tensioning wheel (7061)
Side, second adjusts the rear side that bolt (7052) are located at tensioning wheel (7061).
7. a kind of rotor automatic production line according to claim 1, it is characterised in that: the left side of bearing press-in device and
Right side is equipped with two bearing feedways that structure is symmetrical set;Positioned at the two of the left and right side of bearing press-in device
A bearing press-in device front-rear position shifts to install;The opening of the conveying end of bearing conveyer belt (605) and supply tank (607) it
Between be equipped with import plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820666853.2U CN208428028U (en) | 2018-05-03 | 2018-05-03 | A kind of rotor automatic production line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820666853.2U CN208428028U (en) | 2018-05-03 | 2018-05-03 | A kind of rotor automatic production line |
Publications (1)
Publication Number | Publication Date |
---|---|
CN208428028U true CN208428028U (en) | 2019-01-25 |
Family
ID=65102759
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201820666853.2U Expired - Fee Related CN208428028U (en) | 2018-05-03 | 2018-05-03 | A kind of rotor automatic production line |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN208428028U (en) |
-
2018
- 2018-05-03 CN CN201820666853.2U patent/CN208428028U/en not_active Expired - Fee Related
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190125 |