CN208373599U - Automatic hoop detector - Google Patents

Automatic hoop detector Download PDF

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Publication number
CN208373599U
CN208373599U CN201820717735.XU CN201820717735U CN208373599U CN 208373599 U CN208373599 U CN 208373599U CN 201820717735 U CN201820717735 U CN 201820717735U CN 208373599 U CN208373599 U CN 208373599U
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CN
China
Prior art keywords
group
conveyer belt
clip
belt assembly
baffle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201820717735.XU
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Chinese (zh)
Inventor
李博
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
University of Electronic Science and Technology of China Zhongshan Institute
Original Assignee
University of Electronic Science and Technology of China Zhongshan Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by University of Electronic Science and Technology of China Zhongshan Institute filed Critical University of Electronic Science and Technology of China Zhongshan Institute
Priority to CN201820717735.XU priority Critical patent/CN208373599U/en
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Publication of CN208373599U publication Critical patent/CN208373599U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model relates to a clamp automated inspection machine. The automatic clamp removing machine comprises a conveying mechanism for conveying clamps, a detection mechanism for judging whether the clamps are qualified or not, a removing mechanism for removing unqualified clamps out of the conveying mechanism and a collecting mechanism for accumulating the qualified clamps with a preset number, wherein the detection mechanism, the removing mechanism and the collecting mechanism are sequentially arranged along the conveying direction of the conveying mechanism. The utility model adopts the automatic detection technology to replace the traditional manual detection, which can improve the detection efficiency and reduce the error rate; the rejection mechanism is arranged to sort out qualified and unqualified products conveniently, manual sorting is not needed, and the working efficiency is further improved; the qualified products are collected in a preset quantity through the material collecting mechanism so as to be convenient for post-processing.

Description

Clip automatic detecting machine
Technical field
The utility model relates to a kind of clip automatic detecting machines.
Background technique
Clip is mainly used for fixing other components, can be applied in compressor of air conditioner.In the application process of clip, card The machining accuracy of hoop has particular requirement, especially its form accuracy, and therefore, the clip after coiling machine produces needs to carry out Detection is to judge whether qualification.And existing detection mode be by artificial detection, it is specific as follows, provide a template, template On be formed with the hollow out for meeting the clip of regulation shape, clip to be detected is manually put in the hollow part of template, if clip to be detected Hollow out can be passed through and be then judged as qualified product, be otherwise judged as unqualified.This detection mode detection efficiency is low, and is easy It is wrong.
Summary of the invention
The purpose of this utility model is to provide a kind of clip automatic detecting machines that detection efficiency can be improved.
Above-mentioned purpose is achieved by the following technical solution:
A kind of clip automatic detecting machine, including for conveying clip conveying mechanism, for judging whether clip qualified Testing agency, for underproof clip to be rejected rejecting mechanism except conveying mechanism and is used to accumulate the conjunction of predetermined quantity The collecting mechanism of the clip of lattice, the testing agency, rejecting mechanism and collecting mechanism are set gradually along the conveying direction of conveying mechanism.
The utility model replaces traditional artificial detection using automatic measurement technique, detection efficiency can be improved, while can Reduce error rate;By setting rejecting mechanism in order to sort out qualified and substandard product, it is not necessarily to manual sorting, is further mentioned High working efficiency;The collection of predetermined quantity is carried out in order to post-processing to qualified product by setting collecting mechanism.
Detailed description of the invention
Fig. 1 and Fig. 2 respectively illustrates the stereoscopic schematic diagram of two different angles of the utility model;
Fig. 3 shows the main view of the utility model;
Fig. 4 shows the right view of the utility model;
Fig. 5 shows the top view of the utility model;
Fig. 6 and Fig. 7 respectively illustrates the action schematic diagram of the rejecting mechanism of the utility model, wherein Fig. 6 shows pushing block In standby retracted position, Fig. 7 shows pushing block and is in movement extended position.
Fig. 8 shows the stereoscopic schematic diagram of the collecting mechanism of the utility model;
Fig. 9 and Figure 10 respectively illustrates the action schematic diagram of the collecting mechanism of the utility model, wherein Fig. 9, which is shown, to be enclosed Plate is in be set close to baffle, and Figure 10 shows coaming plate and is in far from baffle position;
Figure 11 shows an orthographic projection schematic diagram of the clip of the utility model;
Figure 12 shows the portion the A partial enlarged view of Fig. 1.
Drawing reference numeral:
10 testing agencies;
Straight line executing mechanism, 203 waste product blanking slides are released in 20 rejecting mechanisms, 201 pushing blocks, 202;
30 collecting mechanisms, 301 baffles, 302 coaming plates, 303 gather materials straight line executing mechanism, 304 accommodating spaces, 305 sides are opened Mouth, 306 top openings, 307 bottom openings, 308 sidings, 309 side plates;
40 first groups of conveyer belt assemblies, 401 detection stations, 402 part eject stations, 403 count station, 404 first groups of conveyings Input terminal with component, output end, 406 qualified product blanking slides, the 407 qualified product blankings of 405 first groups of conveyer belt assemblies are sliding The outlet of ladder, 408 supporting plates, 409 side baffles, 410 hinge joints, 411 arc guide channels, 412 pin shafts;
50 second groups of conveyer belt assemblies, 501 gather materials station;
60 racks;
70 part pan feeding slides to be measured, 701 pivoting supports, 702 stands, 703 adjust sliding slots, 704 protruding pins;
80 warning lights;
90 photoelectric sensors.
Specific embodiment
Utility model will be further described in detail below with reference to the attached drawings and specific embodiments.
A kind of clip automatic detecting machine as shown in Figures 1 to 12, including for conveying the defeated of clip (as shown in figure 11) Send mechanism, for judging the whether qualified testing agency 10 of clip, being used to reject underproof clip except conveying mechanism Rejecting mechanism 20 and the qualified clip for accumulating predetermined quantity collecting mechanism 30, the testing agency 10, rejecting mechanism 20 and collecting mechanism 30 set gradually along the conveying direction L of conveying mechanism.
In the present embodiment, detection station 401,402 and of part eject station are successively arranged along its conveying direction on the conveying mechanism Gather materials station 501, the testing agency be set to detection station at detect reach the station clip it is whether qualified, the rejecting mechanism Allow qualified clip at part eject station the underproof clip rejecting of the station will be reached except conveying mechanism Into next station, which is set at the station that gathers materials the qualified clip for accumulating predetermined quantity.
The technical solution replaces traditional artificial detection using automatic measurement technique, and detection efficiency can be improved;By setting Rejecting mechanism is set in order to sort out qualified and substandard product, manual sorting is not necessarily to, further increases working efficiency;By setting It sets collecting mechanism and the collection of predetermined quantity is carried out in order to post-processing to qualified product.
Clip automatic detecting machine further includes counting mechanism (not shown), which is set to the defeated of conveying mechanism It send on direction, and the counting mechanism counts the quantity of qualified clip between rejecting mechanism and collecting mechanism.
It in the present embodiment, is additionally provided on the conveying mechanism and counts station 403, detection station 401, counts part eject station 402 Station 403 and the station 501 that gathers materials are set gradually along the conveying direction of conveying mechanism.The counting mechanism, which is set to, to be counted at station to unite Meter is by the quantity of the clip of the station in order to the qualified clip of next station (gather materials station) accumulation predetermined quantity.
The testing agency includes image grabber and image analysis apparatus, which is electrically connected with image analysis apparatus It connects.The image grabber is set at detection station so that for obtaining the image for reaching the clip of the station, which will The image of the clip of acquisition is sent to image analysis apparatus, which is compared the image of received clip point Analysis is to judge whether clip is qualified.That is, testing agency described in the present embodiment is for judging whether the shape of clip accords with Shape as defined in closing.The prior art can be used as image analysis apparatus and its image analysis algorithm, as Chinese invention is special Sharp Shen Qing Publication specification CN107796825A, CN103017678A and Chinese utility model patent specification Scheme disclosed in CN204602646U.
Image grabber described in the present embodiment can be industrial camera (CCD), and image analysis apparatus can be comprising dividing The computer of analysis system.Image grabber is equipped with strip source (not shown), with high reflecting material packet around strip source Installation is enclosed, can prevent external environment light source from interfering, interior illumination intensity can also be enhanced.
The testing agency is electrically connected with rejecting mechanism, so that testing agency has to rejecting mechanism sending action command signal Body, when the result of the detected clip of testing agency is qualified, testing agency allows to pick by order to rejecting mechanism transmission Except mechanism is standby to allow qualified clip by part eject station when receiving allows to pass through order;When testing agency is detected When the result of clip is unqualified, testing agency sends reject command to rejecting mechanism, and rejecting mechanism is in receiving reject command When to reach part eject station unqualified clip movement with by underproof clip reject except conveying mechanism.
The rejecting mechanism includes pushing block 201 for being pushed out of underproof clip except conveying mechanism and is used to drive The release straight line executing mechanism 202 of 201 straight reciprocating motion of pushing block.In the present embodiment, releases straight line executing mechanism and drive pushing block Switch between a standby retracted position and a movement extended position, as shown in fig. 6, the pushing block is in standby retracted position;Such as Shown in Fig. 7, which is in movement extended position.
Rejecting mechanism structure disclosed in the technical solution is simple, convenient to carry out.
In the present embodiment, which can be oil cylinder, cylinder or electric pushrod.
In the present embodiment, waste product blanking slide 203 is additionally provided at part eject station, the underproof clip released by pushing block It slips away conveying mechanism through waste product blanking slide.
The conveying mechanism includes first group of conveyer belt assembly 40 and second group of conveyer belt assembly 50, first group of conveyer belt group Part and second group of conveyer belt assembly include roller and the conveyer belt that is sleeved on roller, which is located at the The side of two groups of conveyer belt assemblies, and first group of conveyer belt assembly is higher than second group of conveyer belt assembly, in first group of conveyer belt group Qualified product blanking slide 406 is equipped at the output end 405 of part, the outlet 407 of the qualified product blanking slide is located at second group of conveying So as to slide through qualified product blanking slide to second group of conveyer belt assembly, the testing agency and rejecting mechanism on band component 50 In first group of conveyer belt assembly, which is set in second group of conveyer belt assembly and goes out with qualified product blanking slide Mouth position is corresponding.
In addition, the clip automatic detecting machine further includes rack 60, first group of conveyer belt assembly 40 and second in the present embodiment Group conveyer belt assembly 50 may be provided in rack 60.Image grabber be arranged in the conveyer belt of first group of conveyer belt assembly just on Side.
In the present embodiment, clip to be detected after the input terminal 404 of first group of conveyer belt group feeding successively after testing Mechanism and rejecting mechanism judge whether clip to be detected is qualified by testing agency's detection when mechanism after testing, underproof Clip is removed mechanism rejecting when reaching rejecting mechanism, and qualified clip is then smoothly by rejecting mechanism and from first group of conveying The qualified product blanking slide of output with component slides in second group of conveyer belt assembly and by collecting mechanism and collects, tired By second group of conveyer belt assembly conveying discharging after product predetermined quantity.In the present embodiment, the input terminal of first group of conveyer belt group can To be connected with the output end for the coiling machine (not shown) for going out clip for bending, so that the clip after coiling machine production is direct It is sent into the input terminal of first group of conveyer belt group.
In the present embodiment, which may be disposed at the output of first group of conveyer belt assembly, that is to say, that detection Station, part eject station and counting station are set in first group of conveyer belt assembly, which is set to second group of conveyer belt On component.
In the present embodiment, can in detection station, part eject station, count station and the station that gathers materials at setting for contactless card The sensor of hoop.
In the present embodiment, the conveying side of the conveying direction of first group of conveyer belt assembly perpendicular to second group of conveyer belt assembly To the conveying direction of the conveying direction of first group of conveyer belt assembly and second group of conveyer belt assembly is connected to the defeated of the conveying mechanism Send direction.
Conveying mechanism disclosed in the technical solution is made of first group of conveyer belt assembly and second group of conveyer belt assembly, is set Meter rationally, is convenient for space layout, convenient for the output of qualified product.
The collecting mechanism 30 include baffle 301, coaming plate 302 and for driving 302 straight reciprocating motion of coaming plate with close or Gather materials straight line executing mechanism 303 of the person far from baffle 301, which is equipped with accommodating space 304, positioned at the side of coaming plate and The side mouth 305 opposite with baffle, at the top of coaming plate and with the top opening of the outlet of qualified product blanking slide with And positioned at coaming plate bottom and the bottom opening 307 opposite with the conveyer belt of second group of conveyer belt assembly, the side mouth respectively with Top opening is connected with bottom opening, and the side mouth, top opening and bottom opening are connected to accommodating space, this reality Apply in example, the straight line executing mechanism that gathers materials drive coaming plate one close to baffle position and one far from switching between baffle position, the side Portion is opened in by flapper closure shape when coaming plate is in close to baffle position, which is in coaming plate far from baffle position When in being opened shape.Wherein, Fig. 9 shows coaming plate and is in close to baffle position, and Figure 10 shows coaming plate and is in far from baffle Position.
In the present embodiment, which can be oil cylinder, cylinder or electric pushrod.
When coaming plate is in close to baffle position, the qualified clip slid from the outlet of qualified product blanking slide is through coaming plate Top opening fall into the accommodating space of coaming plate and by the conveyer belt of second group of conveyer belt assembly institute support, when accumulation predetermined number After the clip for measuring (such as 5,10 or 15), coaming plate is driven to switch to from close to baffle position far from baffle position, this In the process, the clip in accommodating space leaves accommodating space through side mouth, and hereafter, second group of conveyer belt assembly work is The clip of transport accumulation predetermined quantity can be achieved.First group of conveyer belt assembly and second group of conveyer belt assembly can be step-by-step movement fortune It is defeated.
Collecting mechanism structure disclosed in the technical solution is simple, convenient to carry out.
The coaming plate includes siding 308 and the side plate 309 set on siding two sides, and each side plate extends from siding to baffle direction, The free end of the both side plate limits the side mouth of the coaming plate, and the top of the both side plate and the top of siding limit the top of the coaming plate Portion's opening, the bottom end of the both side plate and the bottom end of siding limit the bottom opening of the coaming plate.
The qualified product blanking slide 406 is including supporting plate 408 and opposite both sides baffle is spaced each other on supporting plate 408 409, in the present embodiment, for the both sides baffle arrangement at horn-like, it is sliding that the head end of the both sides baffle limits the qualified product blanking The entrance of ladder, the tail end of the both sides baffle limit the outlet of the qualified product blanking slide, the entrance of the qualified product blanking slide It is connected with the output end of first group of conveyer belt assembly, the head end of each side baffle, which is equipped with, is articulated with the head end of the side baffle Discharge supporting plate on hinge joint 410, the supporting plate be equipped with two arc guide channels 411, the position of each arc guide channel respectively with The position of the tail end of one side baffle is corresponding, and the center of circle of the circle where each arc guide channel is corresponding with arc guiding groove location The hinge joint of side baffle is overlapped, and the tail end of each side baffle, which is equipped with, is inserted into arc corresponding with the end-position of the side baffle The pin shaft 412 of guide channel, the arc guide channel that each pin shaft is inserted into it slide cooperation, so that each pin shaft is led in the arc of its insertion Sliding motion under the guidance of approaching channel, the tail end which may be implemented to adjust the both sides baffle is separated by a distance, i.e., in fact The size of the outlet of qualified product blanking slide is now adjusted, to adapt to the clip of different sizes, weight is neatly fallen convenient for clip It stacks and sets.
The input terminal of first group of conveyer belt assembly is equipped with part pan feeding slide 70 to be measured, the structure of the part pan feeding slide to be measured Structure with qualified product blanking slide is identical, that is to say, that the part pan feeding slide to be measured also includes supporting plate, both sides gear The structures such as plate, hinge joint, arc guide channel;
The input terminal of first group of conveyer belt assembly, which is equipped with, favours first for adjusting the supporting plate of part pan feeding slide to be measured The regulating mechanism of the angle of the conveying direction of group conveyer belt assembly;
The regulating mechanism includes pivoting support 701 and two stands 702, the pivoting support this be fixably attached in first group The input end of conveyer belt assembly, two stand can slippingly be installed on along the conveying direction of first group of conveyer belt assembly respectively One group of conveyer belt assembly input end, and two stand is spaced each other the head for relatively separating from the supporting plate of part pan feeding slide to be measured The tail end of the two sides at end, the supporting plate of the part pan feeding slide to be measured is articulated on pivoting support, and each stand is respectively equipped with perpendicular to The adjusting sliding slot 703 of the conveying direction of one group of conveyer belt assembly, the two sides difference of the head end of the supporting plate of the part pan feeding slide to be measured Equipped with a protruding pin 704, the protruding pin of the two sides of the head end of the supporting plate of the part pan feeding slide to be measured is inserted into ipsilateral with the protruding pin respectively In the adjusting sliding slot of stand, the adjusting sliding slot that each protruding pin is inserted into it slides cooperation, so that each protruding pin is sliding in the adjusting of its insertion Sliding motion under the guidance of slot, the technical solution may be implemented to adjust the tilt angle of the supporting plate of part pan feeding slide to be measured in order to It is sent into clip to be detected.
In the present embodiment, the tail end of the supporting plate of part pan feeding slide to be measured is corresponding with the outlet port of part pan feeding slide to be measured, The head end of the supporting plate of part pan feeding slide to be measured is corresponding with the entry position of part pan feeding slide to be measured.
In the present embodiment, which further includes warning light 80, the output end of second group of conveyer belt assembly Place is equipped with for detecting induction material (i.e. the qualified clip heap of accumulation predetermined quantity) photoelectric sensor 90, the photoelectric sensor It is electrically connected with warning light, so that photoelectric sensor sends material arriving signal, the police to warning light after detection senses material Lamp bright light when receiving material arriving signal is reported, is otherwise turned off the light.

Claims (10)

1. a kind of clip automatic detecting machine, it is characterised in that: including for conveying clip conveying mechanism, for judging that clip is The testing agency of no qualification, for underproof clip to be rejected rejecting mechanism except conveying mechanism and is used to accumulate predetermined The collecting mechanism of the qualified clip of quantity, the conveying direction of the testing agency, rejecting mechanism and collecting mechanism along conveying mechanism It sets gradually.
2. clip automatic detecting machine according to claim 1, it is characterised in that: it further include counting mechanism, the counting mechanism It is set on the conveying direction of conveying mechanism, and the counting mechanism is between rejecting mechanism and collecting mechanism.
3. clip automatic detecting machine according to claim 1, it is characterised in that:
The testing agency includes image grabber and image analysis apparatus, which is electrically connected with image analysis apparatus.
4. clip automatic detecting machine according to claim 1, it is characterised in that: the testing agency is electrically connected with rejecting mechanism It connects.
5. clip automatic detecting machine according to claim 1, it is characterised in that: the rejecting mechanism includes for will be unqualified Clip be pushed out of the pushing block except conveying mechanism and the release straight line executing mechanism for driving pushing block straight reciprocating motion.
6. clip automatic detecting machine according to claim 1, it is characterised in that:
The conveying mechanism includes first group of conveyer belt assembly and second group of conveyer belt assembly, which is located at the The side of two groups of conveyer belt assemblies, and first group of conveyer belt assembly is higher than second group of conveyer belt assembly, in first group of conveyer belt group The output of part is equipped with qualified product blanking slide, and the outlet of the qualified product blanking slide is located on second group of conveyer belt assembly So as to slide through qualified product blanking slide to second group of conveyer belt assembly, the testing agency and rejecting mechanism are defeated set on first group It send on band component, which is set in second group of conveyer belt assembly and corresponding with the outlet port of qualified product blanking slide.
7. clip automatic detecting machine according to claim 6, it is characterised in that:
The collecting mechanism includes baffle, coaming plate and for driving coaming plate straight reciprocating motion to gather materials close to or far from baffle Straight line executing mechanism, the coaming plate be equipped with accommodating space, positioned at the side of the coaming plate side mouth opposite with baffle, be located at coaming plate Top and with the top opening of the outlet of qualified product blanking slide and be located at coaming plate bottom and with second group of conveyer belt group The opposite bottom opening of the conveyer belt of part, the side mouth are connected with top opening and bottom opening respectively, and the side is opened Mouth, top opening and bottom opening are connected to accommodating space.
8. clip automatic detecting machine according to claim 7, it is characterised in that:
The coaming plate includes siding and the side plate set on siding two sides, and each side plate extends from siding to baffle direction, the both side plate Free end limits the side mouth of the coaming plate, and the top of the both side plate and the top of siding limit the top opening of the coaming plate, should The bottom end of both side plate and the bottom end of siding limit the bottom opening of the coaming plate.
9. clip automatic detecting machine according to claim 6, it is characterised in that:
The qualified product blanking slide includes supporting plate and is spaced each other the opposite both sides baffle both sides baffle on supporting plate Head end limit the entrance of the qualified product blanking slide, the tail end of the both sides baffle limits going out for the qualified product blanking slide Mouthful, the entrance of the qualified product blanking slide and the output end of first group of conveyer belt assembly are connected, and the head end of each side baffle is set There is the head end for making the side baffle to be articulated with the hinge joint on discharging supporting plate, which is equipped with two arc guide channels, each arc The position of shape guide channel is corresponding with the position of tail end of a side baffle respectively, the center of circle of the circle where each arc guide channel with should The hinge joint that arc guides the corresponding side baffle of groove location is overlapped, and the tail end of each side baffle is equipped with insertion and the side baffle The corresponding arc guide channel of end-position pin shaft, arc guide channel that each pin shaft is inserted into it slides cooperation.
10. clip automatic detecting machine according to claim 9, it is characterised in that:
The input terminal of first group of conveyer belt assembly is equipped with part pan feeding slide to be measured, the structure and qualification of the part pan feeding slide to be measured The structure of product blanking slide is identical;
The input terminal of first group of conveyer belt assembly be equipped with for adjust the supporting plate of part pan feeding slide to be measured favour first group it is defeated Send the regulating mechanism of the angle of the conveying direction with component;
The regulating mechanism includes pivoting support and two stands, the pivoting support this be fixably attached in first group of conveyer belt assembly Input end, which can slippingly be installed on first group of conveyer belt along the conveying direction of first group of conveyer belt assembly respectively At component inputs, and two stand is spaced each other the two sides for relatively separating from the head end of supporting plate of part pan feeding slide to be measured, The tail end of the supporting plate of the part pan feeding slide to be measured is articulated on pivoting support, and each stand is respectively equipped with perpendicular to first group of conveyer belt The two sides of the adjusting sliding slot of the conveying direction of component, the head end of the supporting plate of the part pan feeding slide to be measured are respectively equipped with a protruding pin, should The protruding pin of the two sides of the head end of the supporting plate of part pan feeding slide to be measured be inserted into respectively with the adjusting sliding slot of the ipsilateral stand of the protruding pin in, The adjusting sliding slot that each protruding pin is inserted into it slides cooperation.
CN201820717735.XU 2018-05-14 2018-05-14 Automatic hoop detector Withdrawn - After Issue CN208373599U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820717735.XU CN208373599U (en) 2018-05-14 2018-05-14 Automatic hoop detector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820717735.XU CN208373599U (en) 2018-05-14 2018-05-14 Automatic hoop detector

Publications (1)

Publication Number Publication Date
CN208373599U true CN208373599U (en) 2019-01-15

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ID=64970665

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820717735.XU Withdrawn - After Issue CN208373599U (en) 2018-05-14 2018-05-14 Automatic hoop detector

Country Status (1)

Country Link
CN (1) CN208373599U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108672310A (en) * 2018-05-14 2018-10-19 电子科技大学中山学院 Automatic hoop detector

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108672310A (en) * 2018-05-14 2018-10-19 电子科技大学中山学院 Automatic hoop detector
CN108672310B (en) * 2018-05-14 2023-08-25 电子科技大学中山学院 Automatic clamp detection machine

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