CN103464387B - Automatic sorting and detecting apparatus for straight bar-shaped metal parts - Google Patents
Automatic sorting and detecting apparatus for straight bar-shaped metal parts Download PDFInfo
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- CN103464387B CN103464387B CN201310287095.5A CN201310287095A CN103464387B CN 103464387 B CN103464387 B CN 103464387B CN 201310287095 A CN201310287095 A CN 201310287095A CN 103464387 B CN103464387 B CN 103464387B
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Abstract
The invention relates to an automatic sorting and detecting apparatus for straight bar-shaped metal parts. The automatic sorting and detecting apparatus comprises an accommodating tray used for accommodating the straight bar-shaped metal parts, a resistance detecting device and a conveyer belt. The automatic sorting and detecting apparatus is characterized in that, the accommodating tray is provided with a vibrator, and the outlet of the accommodating tray is connected with a section of the conveyer belt, wherein the section of the conveyer belt narrows; the conveyer belt extends and is connected to the resistance detecting device; after going through a pneumatic pressure contact point of the resistance detecting device, the conveyer belt continuously extends to a part packaging device; and the section of the conveyer belt arranged at the outlet of the accommodating tray is partially designed to be a spiral gradually-enlarged linear structure so as to realize continuous sorting and packaging of the straight bar-shaped metal parts without interruption. Advantages of the automatic sorting and detecting apparatus are that, structure is simple, application range is wide, sorting is accurate, and efficiency is high.
Description
Technical field
The present invention relates to the technical field of the following process treatment facility of strip metal part, the particularly sequence of batch strip metal part, sorting, detection.
Background technology
At present, in the production and processing industry of Precise Alloy, having in finished product or half-finished metalwork is much vertical bar shape, strip, as thrermostatic bimetal-plate, silver contact etc., these metal parts may have part can there is the bad problem of resistance after processing process, for ensureing product quality, must sort these parts, select, and, because output is large, sorting and packaging must be carried out uninterruptedly to vertical bar shape metal parts, but conventional art mostly relies on and is manually sorted one by one by metal parts, hand-sorted, manual upper detector detects one by one again, this subsequent handling consumes a large amount of manpowers, material resources.Simultaneously due to sorting inefficiency, often delay the packaging delivery availability of product, have impact on productivity effect.
Summary of the invention
The object of the invention is the weak point overcoming above-mentioned prior art, propose a kind ofly to realize the automatic sorting checkout gear for vertical bar shape metal parts that accuracy rate is higher, treatment effeciency is high that the arrangement of strip metal part automatic order, structure are simple, pick.
The object of the invention is to be achieved through the following technical solutions: a kind of automatic sorting checkout gear for vertical bar shape metal parts, include the holding tray of placement vertical bar shape metal parts, resistance detection mechanism, conveyer belt, it is characterized in that: described holding tray is provided with vibrator, and the exit of holding tray is connected with the conveyer belt of constriction guiding, conveyer belt extension is connected to resistance detection mechanism, conveyer belt behind the Pneumatic pressure contact of resistance detection mechanism, then extends to piece packaging mechanism.By the vibration of vibrator, the vertical bar shape metal parts in holding tray can be made mutually to collide and automatic arranging, and the conveyer belt led by constriction order arranges derivation, realize automatically detecting.The conveyer belt localized design of the constriction guiding in described holding tray exit becomes spiral involute shape.Design like this is in order to faster, more efficient automatic arranging marshalling after making the vertical bar shape metal parts in holding tray enter conveyer belt.
Further, in order to avoid, reduce arrangement part lack of standardization on the impact of subsequent detection work, spiral involute shape conveyer belt is provided with detect arrangement part lack of standardization scanning inductor.And the side of corresponding described scanning inductor is provided with for deriving the export mouth and part catch tray lack of standardization that arrange part lack of standardization on conveyer belt.So that part can specification ground through the resistance detection mechanism of subsequent processing, thus improve the efficiency of separation.
Described resistance detection mechanism is also provided with rejected part obstructing instrument behind Pneumatic pressure contact, and is provided with rejected part catch tray on the conveyer belt side of correspondence.After detection, by simple electrical control, underproof for resistive performance part can be sorted rejecting in time, significantly reduce the labour intensity of operating personnel, ensure that the quality of part.In order to not only raise the efficiency but also reduce costs, described scanning inductor is infrared inductor, and the mark formed by noctovisor scan vertical bar shape metal parts surface judges whether part arranges specification on the conveyor belt.
Such design, when mixed and disorderly vertical bar shape metal parts in heaps is by this device, automatically arranging order can be realized, enter detection position in order one by one, by electrical control, rejected part separated, pick out, qualified part collecting packing will be detected simultaneously, tool of the present invention has the following advantages: flow process realizes automation, and sorting, judge accuracy rate higher, that greatly can improve vertical bar shape metal parts selects speed, but also can labour intensity be reduced, reduce labour, reduce labour cost.
Accompanying drawing explanation
Fig. 1 of the present inventionly overlooks view.
Fig. 2 is front schematic view of the present invention.
Detailed description of the invention
See Fig. 1-Fig. 2, the sorting checkout gear of the present embodiment primarily of placing the holding tray 1 of vertical bar shape metal parts, conveyer belt 2, scanning inductor 3, part catch tray 4 lack of standardization, resistance monitor 5, rejected part catch tray 6, piece packaging mechanism 7 form, in Fig. 1, arrow is depicted as the conveying movement direction of vertical bar shape metal parts.
Holding tray 1, scanning inductor 3, part catch tray 4 lack of standardization, resistance monitor 5, rejected part catch tray 6, piece packaging mechanism 7 are linked in sequence into an entirety by conveyer belt 2, and conveyer belt 2 is divided into flat segments and spiral involute section 21, flat segments conveyer belt 2 is mainly arranged between part catch tray 4 to resistance monitor 5 to piece packaging mechanism 7 lack of standardization, and spiral involute section 21 conveyer belt is then arranged between holding tray 1 to scanning inductor 3.Vibrator is provided with in holding tray 1, and the exit 11 of holding tray 1 is connected with helically involute section 21 conveyer belt of constriction guiding, the end of spiral involute section 21 conveyer belt is provided with noctovisor scan inductor 3, and the side of scanning inductor 3 is provided with for deriving the export mouth 22 and part catch tray 4 lack of standardization that arrange part lack of standardization.Resistance monitor 5 is conventional equipment, which is provided with the Pneumatic pressure contact 51 of the vertical bar shape metal parts be conveyed through being carried out one by one to resistance detection, also set up rejected part obstructing instrument 52 in addition, and be provided with rejected part catch tray 6 on conveyer belt 2 side of correspondence.
Operation principle: the vertical bar shape metal parts that will detect is deposited in holding tray 1, by the vibration of vibrator, vertical bar shape metal parts is under the effect of vibration force, from holding tray 1 central motion to edge, the automatic arranging arrangement of vibration limit, limit, and finally one by one, helically involute section 21 conveyer belt of constriction guiding is with in an orderly manner from exit 11, vertical bar shape metal parts transmits according to the guiding of spiral involute section 21 conveyer belt, when scanning inductor 3, the mark formed by noctovisor scan vertical bar shape metal parts surface judges whether part arranges specification on the conveyor belt, to do not arrange on request or mark print face cover anti-vertical bar shape metal parts identification, choose, being ejected by export mouth 22 is placed in part catch tray 4 lack of standardization, wait until process.
And be arranged in order state and the consistent vertical bar shape metal parts in mark print face can continue to transmit along flat segments conveyer belt 2 to arrive resistance monitor 5 place, every part vertical bar shape metal parts is one by one by the Pneumatic pressure contact 51 of resistance monitor 5, during detection, controlled by the motion state of frequency to cylinder of electrical control by setting, control the motion state of detection head, the downforce of detection head is made to be: 0.5 ~ 2N, what press down is spaced apart 1S, Pneumatic pressure contact 51 presses down and forms Measure Channel with relief metal parts and resistance monitor 5, detect resistance value, if resistance value meets standard, qualified metal parts is let pass, if resistance value does not meet standard, then by rejected part obstructing instrument 52, the alarm signal of underproof metal parts is received detection place, and this underproof metal parts automatic spring is placed in rejected part catch tray 6, wait until process.And qualified metal parts continues according to conveyer belt 2 proper motion, finally arrive in the collecting box of certified products and pack warehouse-in by automatic packing mechanism 7.
Certainly, only list some preferably embodiments here, the protection category that other is equivalent, roughly the same structure all should belong to this patent, repeats no more here.
Claims (5)
1. the automatic sorting checkout gear for vertical bar shape metal parts, include the holding tray of placement vertical bar shape metal parts, resistance detection mechanism, conveyer belt, it is characterized in that: described holding tray is provided with vibrator, and the exit of holding tray is connected with the conveyer belt of constriction guiding, conveyer belt extension is connected to resistance detection mechanism, conveyer belt is behind the Pneumatic pressure contact of resistance detection mechanism, extend to piece packaging mechanism again, and the conveyer belt localized design of the constriction in described holding tray exit guiding becomes spiral involute shape.
2. automatic sorting checkout gear according to claim 1, is characterized in that on spiral involute shape conveyer belt, be provided with the scanning inductor detecting arrangement part lack of standardization.
3. automatic sorting checkout gear according to claim 2, is characterized in that the side of corresponding described scanning inductor on conveyer belt is provided with for deriving the export mouth and part catch tray lack of standardization that arrange part lack of standardization.
4. the automatic sorting checkout gear according to claim 1 or 2 or 3, is characterized in that described resistance detection mechanism is also provided with rejected part obstructing instrument behind Pneumatic pressure contact, and is provided with rejected part catch tray on the conveyer belt side of correspondence.
5. the automatic sorting checkout gear according to Claims 2 or 3, is characterized in that described scanning inductor is infrared inductor, and the mark formed by noctovisor scan vertical bar shape metal parts surface judges whether part arranges specification on the conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310287095.5A CN103464387B (en) | 2013-07-10 | 2013-07-10 | Automatic sorting and detecting apparatus for straight bar-shaped metal parts |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310287095.5A CN103464387B (en) | 2013-07-10 | 2013-07-10 | Automatic sorting and detecting apparatus for straight bar-shaped metal parts |
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| CN103464387A CN103464387A (en) | 2013-12-25 |
| CN103464387B true CN103464387B (en) | 2015-06-10 |
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| CN201310287095.5A Active CN103464387B (en) | 2013-07-10 | 2013-07-10 | Automatic sorting and detecting apparatus for straight bar-shaped metal parts |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104984918A (en) * | 2015-07-14 | 2015-10-21 | 苏州井上橡塑有限公司 | Automatic size sorting machine for anti-explosion valve body of battery |
| CN105344609A (en) * | 2015-11-13 | 2016-02-24 | 江苏宏马物流有限公司 | Double-helix automatic cargo picking device for logistics and method for picking cargoes through device |
| CN106269553B (en) * | 2016-08-05 | 2018-06-19 | 江苏建筑职业技术学院 | A kind of electromechanical integration automatic sorting work piece apparatus and its method of work |
| CN107380526B (en) * | 2017-06-29 | 2022-04-15 | 东莞三润田智能科技股份有限公司 | Intelligent screening method for metal sheets |
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| DE202004009895U1 (en) * | 2004-06-23 | 2004-09-09 | Bauer, Markus | Vibration bowl sorting unit for screws have screws manipulated and failures ejected using air jets |
| CN2715161Y (en) * | 2004-06-01 | 2005-08-03 | 铔瑟国际有限公司 | Screw detection machine |
| CN201002080Y (en) * | 2006-12-27 | 2008-01-09 | 敏锐自动化有限公司 | Nut screening machine |
| CN102680490A (en) * | 2012-05-03 | 2012-09-19 | 天津大学 | Steel ball surface defect detection automatic sorting device |
| CN203408904U (en) * | 2013-07-10 | 2014-01-29 | 佛山通宝精密合金股份有限公司 | Automatic separation and detection device for straight-strip-shaped metal parts |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH024489A (en) * | 1988-06-21 | 1990-01-09 | Shinko Electric Co Ltd | Vibration type parts feeder |
| CN2882822Y (en) * | 2006-02-14 | 2007-03-28 | 宋择民 | Central shaft full automatic selector |
| KR101247099B1 (en) * | 2011-03-24 | 2013-04-01 | 주식회사 세코닉스 | Apparatus and method for automatic spacer arranging |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2715161Y (en) * | 2004-06-01 | 2005-08-03 | 铔瑟国际有限公司 | Screw detection machine |
| DE202004009895U1 (en) * | 2004-06-23 | 2004-09-09 | Bauer, Markus | Vibration bowl sorting unit for screws have screws manipulated and failures ejected using air jets |
| CN201002080Y (en) * | 2006-12-27 | 2008-01-09 | 敏锐自动化有限公司 | Nut screening machine |
| CN102680490A (en) * | 2012-05-03 | 2012-09-19 | 天津大学 | Steel ball surface defect detection automatic sorting device |
| CN203408904U (en) * | 2013-07-10 | 2014-01-29 | 佛山通宝精密合金股份有限公司 | Automatic separation and detection device for straight-strip-shaped metal parts |
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| CN103464387A (en) | 2013-12-25 |
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Address after: 528131 F7, Block 5, No. 71 North District, Foshan Electronic and Electrical Industry Base, National Torch Plan, Baini Town, Sanshui District, Foshan City, Guangdong Province Patentee after: FOSHAN TONGBAO ELECTRICAL PRECISION ALLOY Co.,Ltd. Address before: 528000 No. three, No. 60, Zhangcha Road, Chancheng District, Guangdong, Foshan Patentee before: FOSHAN TONGBAO ELECTRICAL PRECISION ALLOY Co.,Ltd. |