CN202770956U - Full-automatic dielectric strength detection device for reverser - Google Patents
Full-automatic dielectric strength detection device for reverser Download PDFInfo
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- CN202770956U CN202770956U CN 201220516316 CN201220516316U CN202770956U CN 202770956 U CN202770956 U CN 202770956U CN 201220516316 CN201220516316 CN 201220516316 CN 201220516316 U CN201220516316 U CN 201220516316U CN 202770956 U CN202770956 U CN 202770956U
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Abstract
The utility model discloses a full-automatic dielectric strength detection device for a reverser. The full-automatic dielectric strength detection device comprises an automatic detector. The automatic detector comprises a detection platform, a detection mandrel, a detection cylinder and a conducting soft cable, the detection platform is provided with a detection station, the detection mandrel is vertically and movably arranged on the detection station, the detection cylinder is arranged beside the detection station, the middle of the conducting soft cable is coiled into a ring sleeving the external circle of a workpiece, and two ends of the conducting soft cable are connected to two clamp fingers of the detection cylinder through soft cable connecting blocks. When the dielectric strength of the workpiece of a reverser is detected, the detection mandrel is inserted into an inner hole of the workpiece, the external circle of the workpiece is tightened by the ring of the conducting soft cable, detection voltage is led to the detection mandrel and the conducting soft cable, and the detection mandrel, the workpiece and the conducting soft cable form a detection loop. Automatic feeding, automatic discharging and automatic detection of the dielectric strength of the reverser can be realized, the structure is simple, qualified products and unqualified products are automatically separated when in discharging, working efficiency is greatly improved, and the labor intensity of workers is relieved.
Description
Technical field
The utility model relates to a kind of Full automatic commutator dielectric strength checkout equipment.
Background technology
Commutator is after machining, the phenomenon that often exists short circuit and withstand voltage properties to descend, and exist the commutator of this problem obviously can not install and be used for motor, otherwise with motor damage, therefore, must carry out the detection of dielectric strength to the commutator workpiece after the processing.The detection of commutator dielectric strength comprises that dielectric strength detects and the overall dielectric intensity detection between sheet.At present, the general method that adopts of detection to commutator overall dielectric intensity is: monitor station is provided with many row's nibs, the cylindrical of each nib and commutator workpiece adapts, the nib hole wall contacts with excircle of workpiece, in the middle of each nib, be provided with the detection plug that inserts the commutator endoporus, detect plug, workpiece and nib hole wall and form the detection loop, then detect the workman and put into nib by artificial one by one workpiece to be detected, cover transparent protective cover at monitor station.After aforesaid operations is finished, detect the respectively logical upper voltage certain hour that detects of plug and nib hole wall, if there is unacceptable product to be produced spark by voltage breakdown, open protective cover behind the deenergization, which workpiece the detection workman will observe is unacceptable product, whether have the vestige of burning to judge and it is taken out to reject by observing the excircle of workpiece surface, then put new workpiece in the nib room of taking out unacceptable product, again all workpiece are carried out voltage detecting, at last all certified products are taken out from nib.Above-mentioned testing process is inefficiency not only, and labor strength is large, and which will carefully be differentiated is unacceptable product, whether detect correct.
Summary of the invention
In view of the deficiencies in the prior art, the utility model provides a kind of automatic detection that can realize commutator self-feeding, self-emptying and dielectric strength, simple in structure, and the Full automatic commutator dielectric strength checkout equipment that when discharging, certified products and unacceptable product is separated automatically.
For solving the problems of the technologies described above, the utility model takes following technical scheme to finish:
Full automatic commutator dielectric strength checkout equipment, it is characterized in that: comprise automatic detection device, automatic detection device comprises monitor station, detect plug, detect cylinder and the soft rope of conduction, monitor station is provided with the detection station, detecting plug is promoted by impeller in the up and down setting of detection station, detecting cylinder arranges on the next door of detecting station, the telophragma of soft rope of conducting electricity becomes the ring entangle excircle of workpiece, conducting electricity the two ends of soft rope is connected in two folders that detect cylinder by soft rope coupling block and refers to, two folders refer to spur ring that the soft rope of conduction becomes the soft rope telophragma of conduction and become large or diminish when detecting the cylinder action; The commutator workpiece being carried out dielectric strength when detecting, detect plug and insert inner hole of workpiece, the ring of soft rope of conducting electricity is tightened up at excircle of workpiece, detects the logical upper voltage that detects of plug and the soft rope of conduction, detects the soft rope of plug, workpiece and conduction and forms and detect the loop.
In the technique scheme, after the commutator workpiece is delivered to the detection station automatically, only need by detect plug upwards action insert inner hole of workpiece and detect the cylinder action and will conduct electricity soft rope and tighten up at excircle of workpiece and can form the detection loop, then be electrified pressure and can finish the automatic detection of workpiece dielectric strength, detection method is simple, and structure of the detecting device is simple.
Full automatic commutator dielectric strength checkout equipment comprises automatic feeder, automatic feeder comprises conveying belt, the backgauge cylinder, the backgauge slide unit, platform connects material, switching slide unit and material folding cylinder, the platform that connects material is located at the inboard of conveying belt, the outside that the backgauge slide unit is located at conveying belt is promoted by front air cylinder, the backgauge cylinder is installed on the backgauge slide unit, during the action of backgauge cylinder, the material blocking block that the backgauge cylinder is provided with blocks the workpiece of tape transport, the entrance of conveying belt is provided with the gauge tap that the control workpiece is let pass, the signal of gauge tap is taken from the action situation of backgauge cylinder, connect material platform and monitor station is arranged side by side, the switching slide unit is movable the setting by the middle cylinders promotion between platform and the monitor station that connect material, and the material folding cylinder is installed on the switching slide unit.
Arranging of automatic feeder realized that workpiece is in the self-feeding of carrying out before dielectric strength detects.
Full automatic commutator dielectric strength checkout equipment comprises automatic discharge apparatus, automatic discharge apparatus comprises scraping wings, guide plate and control cylinder, the scraping wings activity is located at the monitor station top and is promoted by exhaust hood, scraping wings advances discharging opening with the workpiece on the monitor station during exhaust hood action, be provided with in discharging opening and detect one to one guide plate of workpiece, guide plate swings to arrange at discharging opening and is promoted by control cylinder.
Arranging of automatic discharge apparatus realized workpiece at the self-emptying that carries out after dielectric strength detects, and when discharging certified products separated automatically with unacceptable product.
In sum, the utility model can be realized the automatic detection of commutator self-feeding, self-emptying and dielectric strength, and is simple in structure, and when discharging certified products separated automatically with unacceptable product, greatly increases work efficiency, and alleviates labor strength.The utility model compared with prior art has substantive distinguishing features and progress.
Description of drawings
The utility model has following accompanying drawing:
Fig. 1 is the directional diagram of overlooking of the present utility model,
Fig. 2 is the partial enlarged drawing of Fig. 1,
Fig. 3 is the parts enlarged drawing (before detecting the cylinder action) that Fig. 1 detects station A position,
Fig. 4 is the schematic diagram after Fig. 3 detects the cylinder action,
Fig. 5 is that enlarged drawing is looked on the right side of Fig. 1 automatic discharge apparatus.
Among the figure: 1-conveying belt, 2-gauge tap, the 3-platform that connects material, 4-material blocking block, 5-backgauge cylinder, 6-backgauge slide unit, 7-front air cylinder, 8-middle cylinders, the 9-slide unit of transferring, 10-monitor station, 11-scraping wings, 12-exhaust hood, the 13-discharging opening, the 14-guide plate, 15-detects cylinder, the upper push cylinder of 16-, 17-detects plug, and 18-material folding cylinder, 19-conduct electricity soft rope, the soft rope coupling block of 20-, 21-control cylinder, 100-commutator workpiece.
Embodiment
Accompanying drawing has represented the technical solution of the utility model and embodiment, and the below further describes each details and the principle of work thereof of embodiment more by reference to the accompanying drawings.
As shown in the figure, Full automatic commutator dielectric strength checkout equipment of the present utility model comprises automatic feeder, automatic detection device and automatic discharge apparatus; Automatic detection device comprises monitor station 10, detect plug 17, detect cylinder 15 and the soft rope 19 of conduction, monitor station 10 is provided with the detection station, detecting plug 17 is promoted by impeller (upper push cylinder 16) in the up and down setting of detection station, detecting cylinder 15 arranges on the next door of detecting station, the telophragma of soft rope 19 of conducting electricity becomes the ring entangle excircle of workpiece, conducting electricity the two ends of soft rope 19 is connected in two folders that detect cylinder 15 by soft rope coupling block 20 and refers to, two folders refer to spur ring that the soft rope 19 of conduction becomes the soft rope telophragma of conduction and become large or diminish when detecting cylinder 15 action; Commutator workpiece 100 being carried out dielectric strength when detecting, detect plug 17 and insert inner hole of workpieces, the ring of soft rope 19 of conducting electricity is tightened up at excircle of workpiece, detects the logical upper voltage that detects of plug and the soft rope of conduction, detects the soft rope of plug, workpiece and conduction and forms and detect the loop; Automatic feeder comprises conveying belt 1, backgauge cylinder 5, backgauge slide unit 6, platform 3 connects material, switching slide unit 9 and material folding cylinder 18, the platform 3 that connects material is located at the inboard of conveying belt 1, the outside that backgauge slide unit 6 is located at conveying belt 1 is promoted by front air cylinder 7, backgauge cylinder 5 is installed on the backgauge slide unit 6, during 5 action of backgauge cylinder, the workpiece that 4 pairs of conveying belt of the material blocking block that the backgauge cylinder is provided with 1 are carried blocks, the entrance of conveying belt 1 is provided with the gauge tap 2 that the control workpiece is let pass, the signal of gauge tap 2 is taken from the action situation of backgauge cylinder 5, connect material platform 3 and monitor station 10 is arranged side by side, switching slide unit 9 is movable the setting by middle cylinders 8 promotions between platform 3 and the monitor station 10 that connect material, and material folding cylinder 18 is installed on the switching slide unit 9; Automatic discharge apparatus comprises scraping wings 11, guide plate 14 and control cylinder 21, scraping wings 11 activities are located at monitor station 10 tops and are promoted by exhaust hood 12, scraping wings 11 advances discharging opening 13 with the workpiece on the monitor station 10 during exhaust hood 12 action, be provided with in discharging opening 13 and detect one to one guide plate 14 of workpiece, guide plate 14 swings the control cylinder 21 that arranges by correspondence at discharging opening 13 and promotes.
The utility model is like this action: commutator workpiece 100 is delivered to conveying belt 1 by vibrating disk or other auto-feeder, conveying belt 1 carries out continuous transportation work, workpiece at first to be checked is blocked by gauge tap 2, workpiece one of the back of being let pass in front is blocked, the workpiece of letting pass in the front blocks the location by rightmost backgauge cylinder action, then the actuating signal of gauge tap reception backgauge cylinder is emitted again a workpiece, this workpiece blocks the location by tape transport by the action of second right backgauge cylinder, next gauge tap emits again the 3rd, the the 4th and the 5th workpiece blocks the location by other three backgauge cylinders action respectively; After finishing above-mentioned action, front air cylinder 7 promotes backgauge slide unit 6 and moves to platform 3 directions that connect material, so five workpiece 100 to be checked are pulled on the platform 3 that connects material, the slide unit 9 of transferring this moment is positioned at platform one side that connects material, workpiece is clamped in 18 actions of material folding cylinder, middle cylinders 8 promotes switching slide unit 9 and moves to monitor station one side subsequently, workpiece to be checked arrives the detection station of monitor station 10, detecting station, material folding cylinder 18 unclamps workpiece to be checked, detecting plug 17 promotes upwards to insert workpiece 100 endoporus by upper push cylinder 16 and workpiece is sent in the ring that the soft rope 19 of conduction coils, then detecting cylinder action will conduct electricity soft rope 19 and tighten up at workpiece 100 cylindricals, detect the soft rope 19 logical upper voltages that detect of plug 17 and conduction, detect plug, workpiece and the soft rope of conduction form and detect the loop, workpiece to be checked is carried out the automatic detection of dielectric strength, if that workpiece is defective, this workpiece sensing loop, road is sent signal and is notified corresponding control cylinder 21 actions, control cylinder 21 promotes the guide plate corresponding with this workpiece 14 and swings, and makes the export mouth of guide plate 14 aim at the unacceptable product collecting box; After the automatic detection of finishing the workpiece dielectric strength, detect the soft rope 19 of cylinder action conduction and unclamp excircle of workpiece, workpiece was put on the monitor station 10 after upper push cylinder 16 returns will be examined, workpiece advanced discharging opening 13 after last exhaust hood 12 actions promoted scraping wings 11 and will be placed on inspection on the monitor station, if certified products, import the certified products collecting box by guide plate, if unacceptable product imports the unacceptable product collecting box by guide plate.After above-mentioned action, the utility model has been realized the commutator self-feeding, automatically detected and self-emptying, and is simple in structure, and when discharging certified products separated automatically with unacceptable product, greatly increases work efficiency, and alleviates labor strength.
Claims (3)
1. Full automatic commutator dielectric strength checkout equipment, it is characterized in that: comprise automatic detection device, automatic detection device comprises monitor station, detect plug, detect cylinder and the soft rope of conduction, monitor station is provided with the detection station, detecting plug is promoted by impeller in the up and down setting of detection station, detecting cylinder arranges on the next door of detecting station, the telophragma of soft rope of conducting electricity becomes the ring entangle excircle of workpiece, conducting electricity the two ends of soft rope is connected in two folders that detect cylinder by soft rope coupling block and refers to, two folders refer to spur ring that the soft rope of conduction becomes the soft rope telophragma of conduction and become large or diminish when detecting the cylinder action; The commutator workpiece being carried out dielectric strength when detecting, detect plug and insert inner hole of workpiece, the ring of soft rope of conducting electricity is tightened up at excircle of workpiece, detects the logical upper voltage that detects of plug and the soft rope of conduction, detects the soft rope of plug, workpiece and conduction and forms and detect the loop.
2. Full automatic commutator dielectric strength checkout equipment as claimed in claim 1, it is characterized in that: comprise automatic feeder, automatic feeder comprises conveying belt, the backgauge cylinder, the backgauge slide unit, platform connects material, switching slide unit and material folding cylinder, the platform that connects material is located at the inboard of conveying belt, the outside that the backgauge slide unit is located at conveying belt is promoted by front air cylinder, the backgauge cylinder is installed on the backgauge slide unit, during the action of backgauge cylinder, the material blocking block that the backgauge cylinder is provided with blocks the workpiece of tape transport, the entrance of conveying belt is provided with the gauge tap that the control workpiece is let pass, the signal of gauge tap is taken from the action situation of backgauge cylinder, connect material platform and monitor station is arranged side by side, the switching slide unit is movable the setting by the middle cylinders promotion between platform and the monitor station that connect material, and the material folding cylinder is installed on the switching slide unit.
3. Full automatic commutator dielectric strength checkout equipment as claimed in claim 1, it is characterized in that: comprise automatic discharge apparatus, automatic discharge apparatus comprises scraping wings, guide plate and control cylinder, the scraping wings activity is located at the monitor station top and is promoted by exhaust hood, scraping wings advances discharging opening with the workpiece on the monitor station during exhaust hood action, be provided with in discharging opening and detect one to one guide plate of workpiece, guide plate swings to arrange at discharging opening and is promoted by control cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220516316 CN202770956U (en) | 2012-10-10 | 2012-10-10 | Full-automatic dielectric strength detection device for reverser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220516316 CN202770956U (en) | 2012-10-10 | 2012-10-10 | Full-automatic dielectric strength detection device for reverser |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202770956U true CN202770956U (en) | 2013-03-06 |
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ID=47777520
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220516316 Withdrawn - After Issue CN202770956U (en) | 2012-10-10 | 2012-10-10 | Full-automatic dielectric strength detection device for reverser |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202770956U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102890228A (en) * | 2012-10-10 | 2013-01-23 | 浙江聚利电动工具有限公司 | Dielectric strength detection equipment of full-automatic commutator |
| CN104076251A (en) * | 2013-03-29 | 2014-10-01 | 深圳市海洋王照明工程有限公司 | Dielectric strength testing device |
-
2012
- 2012-10-10 CN CN 201220516316 patent/CN202770956U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102890228A (en) * | 2012-10-10 | 2013-01-23 | 浙江聚利电动工具有限公司 | Dielectric strength detection equipment of full-automatic commutator |
| CN102890228B (en) * | 2012-10-10 | 2014-09-17 | 浙江聚利电动工具有限公司 | Dielectric strength detection equipment of full-automatic commutator |
| CN104076251A (en) * | 2013-03-29 | 2014-10-01 | 深圳市海洋王照明工程有限公司 | Dielectric strength testing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130306 Effective date of abandoning: 20140917 |
|
| RGAV | Abandon patent right to avoid regrant |