CN208250397U - 一种热镀锌水浴加热系统 - Google Patents
一种热镀锌水浴加热系统 Download PDFInfo
- Publication number
- CN208250397U CN208250397U CN201820475271.6U CN201820475271U CN208250397U CN 208250397 U CN208250397 U CN 208250397U CN 201820475271 U CN201820475271 U CN 201820475271U CN 208250397 U CN208250397 U CN 208250397U
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- water bath
- heating
- flue
- hot
- fusion
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- 238000002844 melting Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N carbon monoxide Chemical compound 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- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound 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Abstract
本实用新型涉及一种热镀锌水浴加热系统，其特征在于：包括熔融设备、水浴加热设备和烟道；所述熔融设备与水浴加热设备之间通过烟道连接；本实用新型中通过采用烟道进入水浴箱对水浴箱内的液态水进行加热的方式，避免了高温熔融热镀金属中热能的浪费，同时也避免了在热镀件烘干工艺中直接采用火力加热浪费能源，加热效果不好的问题；水浴加热充分利用烟气的热能，能够使得液态水温的恒定，加热范围的稳定，提高了热镀件烘干工艺中热镀件的合格率。
Description
一种热镀锌水浴加热系统
技术领域
[0001]本实用新型涉及热镀锌领域，尤其涉及一种热镀锌水浴加热系统。
背景技术
[0002] 在热镀行业中，针对热镀金属的熔融一般采用高温加热方式，产生的高温烟气处 理后直接排放，导致了热镀金属熔融工艺中大量的热能造成浪费，而热镀的后的热镀件在 热镀后需要烘千热镀件表面的残留液体，这就需要一些热能，而一般的方式采用的直接采 用加热箱的方式直接火力加热，这由于加热不均匀导致部分热镀件的烘干不彻底或者部分 热镀件产生过分烘干的情况。 实用新型内容
[0003] 本实用新型要解决的技术问题是提供一种热镀锌水浴加热系统，能够解决热镀金 属熔融工艺中大量热能浪费和热镀件烘干工艺中烘干方式导致产品不合格的问题。
[0004] 为解决上述技术问题，本实用新型的技术方案为:一种热镀锌水浴加热系统，其创 新点在于:包括熔融设备、水浴加热设备和烟道;所述熔融设备与水浴加热设备之间通过烟 道连接；
[0005] 所述熔融设备包括金属熔融池和高温加热腔;所述金属熔融池设置在高温加热腔 上方，高温加热腔对设置在金属熔融池中的热镀金属进行加热融化;所述高温加热腔上设 置有一烟道口；
[0006] 所述水浴加热设备包括水浴箱和加热箱;所述加热箱设置在水浴箱的上方且与水 浴箱接触;所述水浴箱呈长方体结构，水浴箱内充满液态水，水浴箱沿着水平方向上设置有 容纳烟道通过的空腔；
[0007] 所述烟道的一端连接在高温加热腔的烟道口上，烟道沿着水浴箱上水平设置的空 腔穿过。
[0008] 进一步的，所述加热箱包括箱体和箱盖，所述箱体上设置有容纳热镀件的凹槽;所 述箱盖铰接在箱体的一侧边。
[0009] 进一步的，所述水浴箱上容纳烟道通过的空腔的外壁为导热片，且位于该空腔内 的烟道部分也为导热片。
[0010] 进一步的，所述水浴箱上容纳烟道穿过的空腔采用多层结构且每层结构为蛇盘式 结构。
[0011] 本实用新型的优点在于：
[0012] 1)本实用新型中通过采用烟道进入水浴箱对水浴箱内的液态水进行加热的方式， 避免了高温熔融热镀金属中热能的浪费，同时也避免了在热镀件烘干工艺中直接采用火力 加热浪费能源和加热效果不好的问题;水浴加热充分利用烟气的热能，能够使得液态水温 的恒定，加热范围的稳定，提高了热镀件烘干工艺中热镀件的合格率。
附图说明
[0013]下面结合附图和具体实施方式对本实用新型作进一步详细的说明。
[00M]图1为本实用新型的一种热镀锌水浴加热系统结构示意图。
具体实施方式
[0015]下面的实施例可以使本专业的技术人员更全面地理解本实用新型，但并不因此将 本实用新型限制在所述的实施例范围之中。
[0016]如图1所示的一种热镀锌水浴加热系统，包括熔融设备1、水浴加热设备2和烟道3; 所述熔融设备1与水浴加热设备2之间通过烟道3连接。
[0017]熔融设备1包括金属熔融池11和高温加热腔12;所述金属熔融池U设置在高温加 热腔12上方，高温加热腔12对设置在金属熔融池11中的热镀金属进行加热融化;所述高温 加热腔12上设置有一烟道3 口。
[0018] 水浴加热设备2包括水浴箱21和加热箱22;所述加热箱22设置在水浴箱21的上方 且与水浴箱21接触;所述水浴箱21呈长方体结构，水浴箱21内充满液态水，水浴箱21沿着水 平方向上设置有容纳烟道3通过的空腔。
[0019] 烟道3的一端连接在高温加热腔12的烟道口上，烟道3沿着水浴箱21上水平设置的 空腔穿过。
[0020]加热箱22包括箱体221和箱盖222,所述箱体221上设置有容纳热镀件的凹槽;所述 箱盖222铰接在箱体221的一侧边。
[0021]水浴箱21上容纳烟道3通过的空腔的外壁为导热片，且位于该空腔内的烟道部分 也为导热片。
[0022]水浴箱21上容纳烟道3穿过的空腔采用多层结构且每层结构为蛇盘式结构。
[0023]本行业的技术人员应该了解，本实用新型不受上述实施例的限制，上述实施例和 说明书中描述的只是说明本实用新型的原理，在不脱离本实用新型精神和范围的前提下， 本实用新型还会有各种变化和改进，这些变化和改进都落入要求保护的本实用新型范围 内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。
Claims (4)
1.一种热镀锌水浴加热系统，其特征在于:包括熔融设备、水浴加热设备和烟道;所述 熔融设备与水浴加热设备之间通过烟道连接； 所述熔融设备包括金属熔融池和高温加热腔；所述金属熔融池设置在高温加热腔上 方，高温加热腔对设置在金属熔融池中的热镀金属进行加热融化;所述高温加热腔上设置 有一烟道口； 所述水浴加热设备包括水浴箱和加热箱;所述加热箱设置在水浴箱的上方且与水浴箱 接触;所述水浴箱呈长方体结构，水浴箱内充满液态水，水浴箱沿着水平方向上设置有容纳 烟道通过的空腔； 所述烟道的一端连接在高温加热腔的烟道口上，烟道沿着水浴箱上水平设置的空腔穿 过。
2.根据权利要求1所述的一种热镀锌水浴加热系统，其特征在于:所述加热箱包括箱体 和箱盖，所述箱体上设置有容纳热镀件的凹槽;所述箱盖铰接在箱体的一侧边。
3.根据权利要求1所述的一种热镀锌水浴加热系统，其特征在于:所述水浴箱上容纳烟 道通过的空腔的外壁为导热片，且位于该空腔内的烟道部分也为导热片。
4.根据权利要求1所述的一种热镀锌水浴加热系统，其特征在于:所述水浴箱上容纳烟 道穿过的空腔采用多层结构且每层结构为蛇盘式结构。
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